Double-station movable pouring system

By designing a dual-station mobile casting system in the casting system, using multiple casting molds and material injection mechanisms to achieve independent casting of multiple materials, the problem that a single casting mold in the prior art cannot handle multiple materials at the same time, achieving savings Cost and space effects.

CN222156330UActive Publication Date: 2024-12-13XIAMEN VACTEC EQUIP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420316884.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2024-12-13
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

Existing casting systems usually have a single casting mold set up by a single pressure tank, and it is impossible to pour multiple products of different products and different materials at the same time, resulting in the need of multiple pressure tanks, increasing costs and footprint.

Method used

Design a dual-station mobile casting system with built-in at least two casting molds and corresponding feeding mechanisms. Through the transverse shifting mechanism and multiple feeding mechanisms, the independent operation of multiple materials and non-interference casting of each other is achieved. The material is poured through the casting The nozzle and connection pipe are introduced into the mold.

Benefits of technology

It realizes the production of two different materials at the same time, saving equipment manufacturing costs and land occupation, and reducing cleaning time and material waste.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222156330U_ABST
    Figure CN222156330U_ABST
Patent Text Reader

Abstract

The utility model provides a double-station movable pouring system which comprises pressure tanks, at least more than two pouring molds are arranged in the pressure tanks, and each pressure tank is correspondingly provided with a material passing mechanism; the pouring device further comprises at least two material injection mechanisms, the material injection mechanisms are used for guiding pouring materials located outside the pressure tank into the material passing mechanism, and the pouring materials are injected into the pouring mold through the material passing mechanism. More than two injection mechanisms do not interfere with each other and can operate independently; the pouring system disclosed by the utility model can be used for manufacturing two products made of different materials at the same time, so that the equipment manufacturing cost and the equipment occupied space are saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of pouring systems, in particular to a double-station mobile pouring system. Background Art

[0002] A pouring system is a device used to pour metal or non-metal materials, usually used in casting, injection molding and other manufacturing processes. A pouring system usually includes a pressure tank and a pouring mold set inside the pressure tank. The pressure tank is used to adjust the temperature, pressure, humidity and other conditions inside the tank to improve the working environment of the pouring mold, improve the quality of product pouring, and improve the yield rate.

[0003] For example, Chinese patent document CN216544279U discloses an insulating component processing device for high-voltage electrical appliances. The invention relates to high-voltage electrical appliances, and in particular to a processing device for molding epoxy resin materials for insulating components of high-voltage electrical appliances. The invention comprises a mixer, the mixer comprises a mixer barrel, the top of the mixer barrel is provided with a raw material inlet, the bottom is provided with an outlet, and the mixer barrel is provided with a stirring rod; the mixer barrel also comprises a vacuum pressure tank and a product mold, the product mold is used to be arranged in the vacuum pressure tank, the vacuum pressure tank is provided with a vacuum pressure tank vacuum valve, and the product mold is provided with a mold heating port; the mixer is located above the vacuum pressure tank, the mixer barrel is provided with a mixer vacuum valve and a mixer heating port, the outlet of the mixer barrel extends into the vacuum pressure tank through a pipeline and is connected to the product mold, and the pipeline is provided with a pouring feed port valve.

[0004] The above device is essentially a pouring system, but the existing pouring system has the following defects: the existing pouring system usually consists of a single pressure tank, and a single pouring mold is set in the single pressure tank. If more than two different products and products of different materials need to be poured at the same time, more than two pressure tanks are required. This leads to the need for multiple pressure tanks, which increases the cost and working space of the pressure tanks. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a dual-station mobile pouring system to solve the problems mentioned in the above background technology section.

[0006] The utility model is realized by the following technical solutions:

[0007] A double-station mobile pouring system comprises a pressure tank, at least two pouring molds are arranged inside the pressure tank, and each of the pressure tanks is correspondingly provided with a feeding mechanism; it also comprises at least two injection mechanisms, the injection mechanisms are used to guide the pouring material located outside the pressure tank to the feeding mechanisms, and the pouring material is injected into the pouring mold through the feeding mechanisms.

[0008] Furthermore, the discharge end of the injection mechanism passes through the tank wall of the pressure tank and extends to the interior of the pressure tank.

[0009] Furthermore, the material transfer mechanism includes a pouring nozzle and a connecting pipeline, and the pouring material is injected into the pouring mold after passing through the pouring nozzle and the connecting pipeline in sequence.

[0010] Furthermore, it also includes a transverse movement mechanism, which is used to transport any of the pouring nozzles to a discharge end adjacent to the injection mechanism, so that the casting material flows into the pouring nozzle after passing through the discharge end.

[0011] Furthermore, the transverse movement mechanism includes a transverse movement plate and a driving member, wherein the driving member is used to drive the transverse movement plate to move laterally in the pressure tank, and the transverse movement plate is used for installing the pouring nozzle.

[0012] Furthermore, the number of the injection mechanisms is more than two, and the number of the injection mechanisms is equal to the number of the transverse movement mechanisms.

[0013] Furthermore, the transverse movement mechanism also includes two guide plates arranged at intervals, and the transverse movement plate is slidably disposed between the two guide plates. The driving member is a cylinder, and the transverse movement plate is driven to work by the cylinder.

[0014] Furthermore, the driving member is a screw transmission mechanism, and the transverse plate is slidably disposed inside the pressure tank through the screw transmission mechanism.

[0015] Furthermore, the pressure tank includes a tank body and a tank cover, and the tank cover can be switched between an open or closed position of the tank body; it also includes a transport trolley supporting the casting mold, and the transport trolley is used to transport the casting mold in and out of the pressure tank.

[0016] The beneficial effects of the utility model are as follows: a double-station mobile pouring system comprises a pressure tank, at least two pouring molds are arranged inside the pressure tank, and each of the pressure tanks is correspondingly provided with a feeding mechanism; it also comprises at least two injection mechanisms, and the injection mechanisms are used to guide the pouring material located outside the pressure tank to the feeding mechanism, and the pouring material is injected into the pouring mold through the feeding mechanism; the two or more injection mechanisms do not interfere with each other and can operate independently; the pouring system of the utility model can simultaneously produce products of two different materials, saving equipment manufacturing costs and equipment space. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the central cross section of the utility model.

[0018] Figure 2It is a schematic diagram of the internal structure of the utility model.

[0019] Figure 3 This is another schematic diagram of the internal structure of the present invention.

[0020] The above drawings include the following reference numerals:

[0021] 1. Pressure tank; 11. Tank body; 12. Tank cover; 2. Casting mold; 3. Feeding mechanism; 31. Casting nozzle; 32. Connecting pipeline; 4. Injection mechanism; 41. Casting valve; 411. Discharge end; 42. Mounting plate; 43. Connecting plate; 5. Transverse movement mechanism; 51. Transverse movement plate; 52. Driving part; 53. Guide plate; 6. Transport trolley. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the utility model.

[0023] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.

[0024] Reference Figures 1 to 3 As shown, a double-station mobile casting system includes a pressure tank 1, at least two casting molds 2 are arranged inside the pressure tank 1, and each pressure tank 1 is correspondingly provided with a feeding mechanism 3; it also includes at least two injection mechanisms 4, and the injection mechanism 4 is used to guide the casting material located outside the pressure tank 1 to the feeding mechanism 3, and the casting material is injected into the casting mold 2 through the feeding mechanism 3.

[0025] The discharge end 411 of the injection mechanism 4 passes through the tank wall of the pressure tank 1 and extends to the inside of the pressure tank 1. Thus, the discharge end 411 of the injection mechanism 4 will remain corresponding to the pressure tank 1.

[0026] The material transfer mechanism 3 includes a pouring nozzle 31 and a connecting pipeline 32. The pouring material passes through the pouring nozzle 31 and the connecting pipeline 32 in sequence and is then injected into the pouring mold 2. The material transfer mechanism 3 guides the flow path of the pouring material to ensure that the pouring material flows smoothly into the pouring mold 2.

[0027] The lateral movement mechanism 5 is also included, and the lateral movement mechanism 5 is used to transport any pouring nozzle 31 to the discharge end 411 adjacent to the injection mechanism 4, so that the pouring material flows into the pouring nozzle 31 after passing through the discharge end 411. Specifically, any pouring nozzle 31 can be aligned with the discharge end 411 through the lateral movement mechanism 5, and the pouring material can flow smoothly into the pouring nozzle 31 under the action of gravity or through the connection of a pipeline.

[0028] When in use, each pouring nozzle 31 is provided with a corresponding pouring mold 2. By adding different pouring materials to the injection mechanism 4, the pouring system of the utility model can simultaneously produce products of two or more different materials, saving equipment manufacturing costs and equipment floor space. In addition, each injection mechanism 4 does not interfere with each other and can operate independently. When products of different materials are poured at the same time, the materials do not interfere with each other.

[0029] Each pouring nozzle 31 can be marked independently, for example, the first pouring nozzle 31 is used for pouring iron metal materials, the second pouring nozzle 31 is used for pouring copper materials, and the third pouring nozzle 31 is used for pouring plastic materials. When pouring a certain material, the corresponding pouring nozzle 31 is selected, so that the pouring nozzle 31 and the pouring pipe do not need to be cleaned, which saves cleaning time and material waste caused by cleaning.

[0030] The transverse movement mechanism 5 includes a transverse movement plate 51 and a driving member 52 . The driving member 52 is used to drive the transverse movement plate 51 to move transversely in the pressure tank 1 . The transverse movement plate 51 is used for installing the pouring nozzle 31 .

[0031] Specifically, the present invention provides two embodiments of the transverse movement mechanism 5. In the first embodiment (eg Figure 2 and Figure 3 As shown), the transverse movement mechanism 5 also includes two guide plates 53 arranged at intervals, and the transverse movement plate 51 is slidably arranged between the two guide plates 53. The driving member 52 is a cylinder, and the transverse movement plate 51 is driven to work by the cylinder.

[0032] like Figure 2 and Figure 3As shown, the injection mechanism 4 includes a mounting plate 42, a plurality of pouring valves 41 and a connecting plate 43. The mounting plate 42 is fixedly mounted on the top of the pressure tank 1. Two pouring valves 41 are fixedly mounted on the mounting plate 42. The discharge end 411 of the pouring valve 41 passes through the mounting plate 42 and is fixedly mounted with a connecting plate 43. The connecting plate 43 is fixedly connected with four parallel and spaced guide plates 53, wherein the two guide plates 53 constitute guide rails for the pouring valve 41 to slide. The discharge end 411 of the pouring valve 41 serves as the discharge end 411 of the injection mechanism 4 and is arranged between the two guide plates 53. A transverse plate 51 is arranged above the two guide plates 53. A pouring nozzle 31 is fixedly mounted on the middle bottom surface of the transverse plate 51 to ensure that the discharge end 411 and the pouring nozzle 31 are arranged in the same plane. In this example, the transverse mechanism 5 is arranged in the pressure tank 1 front and back.

[0033] In the second embodiment, the transverse movement mechanism 5 is arranged in the pressure tank 1 at intervals (such as Figure 1 As shown in the figure, in this example, the driving member 52 is a screw transmission mechanism, and the transverse plate 51 is slidably arranged inside the pressure tank 1 through the screw transmission mechanism. Among them, the specific structure of the screw transmission mechanism is the existing technology, and the transverse plate 51 is fixed on the slider of the screw transmission mechanism, and the slider and the screw can be connected to each other in a transverse movement, so as to realize the transverse movement of the transverse plate 51 in the pressure tank 1.

[0034] In the utility model, Figure 1 As shown, the number of casting molds 2 is twelve, and correspondingly, the number of material transfer mechanisms 3 is also twelve, wherein the casting nozzles 31 of six material transfer mechanisms 3 are arranged on the same transverse plate 51, and the transverse plate 51 is equipped with a material injection mechanism 4, and the above structure constitutes a workstation of the casting system.

[0035] The pressure tank 1 includes a tank body 11 and a tank cover 12, and the tank cover 12 can be switched between an open or closed position of the tank body 11; the casting mold 2 is placed on a transport trolley 6, and the transport trolley 6 is used to transport the casting mold 2 in and out of the pressure tank 1. The transport trolley 6 facilitates the transportation of the casting mold 2.

[0036] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A double-station mobile pouring system, characterized in that: It comprises a pressure tank (1), wherein at least two casting molds (2) are arranged inside the pressure tank (1), and each of the pressure tanks (1) is correspondingly provided with a material passing mechanism (3); It also comprises at least two injection mechanisms (4), wherein the injection mechanisms (4) are used to guide the casting material located outside the pressure tank (1) to the material transfer mechanism (3), and the casting material is injected into the casting mold (2) through the material transfer mechanism (3).

2. A double-station mobile pouring system according to claim 1, characterized in that: The discharge end (411) of the injection mechanism (4) passes through the tank wall of the pressure tank (1) and extends to the interior of the pressure tank (1).

3. A dual-station mobile pouring system according to claim 2, characterized in that: The material transfer mechanism (3) comprises a pouring nozzle (31) and a connecting pipeline (32), and the pouring material passes through the pouring nozzle (31) and the connecting pipeline (32) in sequence and is then injected into the pouring mold (2).

4. A double-station mobile pouring system according to claim 3, characterized in that: It also includes a transverse movement mechanism (5), which is used to transport any of the pouring nozzles (31) to a discharge end (411) adjacent to the injection mechanism (4), so that the pouring material passes through the discharge end (411) and then flows into the pouring nozzle (31).

5. A double-station mobile pouring system according to claim 4, characterized in that: The transverse movement mechanism (5) comprises a transverse movement plate (51) and a driving member (52), wherein the driving member (52) is used to drive the transverse movement plate (51) to move transversely in the pressure tank (1), and the transverse movement plate (51) is used to be installed for the pouring nozzle (31).

6. A double-station mobile pouring system according to claim 5, characterized in that: The number of the injection mechanisms (4) is more than two, and the number of the injection mechanisms (4) is equal to the number of the transverse movement mechanisms (5).

7. A double-station mobile pouring system according to claim 5, characterized in that: The transverse movement mechanism (5) further comprises two guide plates (53) arranged at intervals, the transverse movement plate (51) being slidably arranged between the two guide plates (53), and the driving member (52) being a cylinder, through which the transverse movement plate (51) is driven to work.

8. A dual-station mobile pouring system according to claim 5, characterized in that: The driving member (52) is a screw transmission mechanism, and the transverse plate (51) is slidably arranged inside the pressure tank (1) via the screw transmission mechanism.

9. A dual-station mobile pouring system according to any one of claims 1 to 8, characterized in that: The pressure tank (1) comprises a tank body (11) and a tank cover (12), wherein the tank cover (12) can be switched between an open or closed position of the tank body (11); and further comprises a transport trolley (6) supporting the casting mold (2), wherein the transport trolley (6) is used to transport the casting mold (2) in and out of the pressure tank (1).