Carrier for transferring inserts of injection molding machine

By designing an insert transfer vehicle for injection molding machines, using the combination of fixtures and prototyping bases, the problems of low efficiency and low accuracy of traditional manual installation are solved, and the rapid and accurate installation of inserts is achieved, and production is improved Efficiency and product quality.

CN222156401UActive Publication Date: 2024-12-13KUNSHAN REWON ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420725966.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2024-12-13
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

In traditional injection molding production, insert installation relies on manual labor, resulting in low efficiency, poor safety, low accuracy, increasing production costs and affecting product quality.

Method used

Design a vehicle for the transfer of inserts of injection molding machines, including fixtures and prototyping bases, with collets, jaws, spring ball seats and positioning systems in the fixtures, which enable fast and accurate installation of inserts and Stable clamping.

Benefits of technology

It improves the accuracy and consistency of insert installation, reduces the need for manual operation, reduces safety risks and the possibility of mold damage during the production process, reduces production costs and improves product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222156401U_ABST
    Figure CN222156401U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of in-mold injection molding insert placing tools, and discloses a carrier for transferring an insert of an injection molding machine, which comprises a clamp and a profiling base, and the matched insert is placed on the profiling base; the clamp comprises a clamping head, a clamping jaw is arranged in the clamping head, a clamping channel matched with the insert is formed in the clamping jaw, a spring ball seat is arranged in the clamping jaw, and a ball bead is located in the range of the clamping channel; a grab handle is arranged on the side face of the chuck, a pressing handle is arranged on the grab handle in a sliding mode, a connecting plate is arranged at the bottom of the pressing handle, a sliding column is connected to the connecting plate in a sliding mode, and the bottom of the sliding column is fixedly connected with the chuck.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of tooling for placing in-mold injection molding inserts, and more specifically to a carrier for transferring inserts of an injection molding machine. Background Art

[0002] In the traditional injection molding production process, the installation of inserts usually relies on manual work. This method has problems such as low efficiency, poor safety, and low accuracy. When inserts are placed manually, the uncertainty of human factors can easily lead to inaccurate insert positions, which can cause serious consequences such as mold compression and mold damage. These problems not only increase production costs, but may also affect product quality and production efficiency.

[0003] To this end, the present application proposes a carrier for transferring inserts of an injection molding machine to solve the above-mentioned problems. Utility Model Content

[0004] In order to solve the above problems, the present application provides a carrier for transferring inserts of an injection molding machine.

[0005] The present application provides a carrier for transferring inserts of an injection molding machine using the following technical solution:

[0006] A carrier for transferring an insert of an injection molding machine comprises: a clamp and a contour base, on which a matching insert is placed;

[0007] The clamp comprises a clamp head, a clamping jaw is arranged in the clamp head, a clamping channel matching the insert is arranged on the clamping jaw, a spring ball seat is arranged in the clamping jaw and the ball is located within the range of the clamping channel;

[0008] A grip is provided on the side of the chuck, a pressure handle is slidably provided on the grip, a connecting plate is provided at the bottom of the pressure handle, a sliding column is slidably connected to the connecting plate, and the bottom of the sliding column is fixedly connected to the chuck.

[0009] Furthermore, a withdrawal pin is provided at the bottom of the connecting plate, and the bottom end of the withdrawal pin is vertically inserted into the clamping channel.

[0010] Through the above technical solution, the pressing handle drives the withdrawal needle to move downward through the connecting plate, and the withdrawal needle pushes out the insert stuck in the clamping channel. The withdrawal needle can install the insert more conveniently and accurately during the process of lowering and installing the insert.

[0011] Furthermore, the spring ball seat is detachable.

[0012] Through the above technical solution, such a design can be adjusted according to the size and shape of the insert to adapt to different types of inserts; at the same time, the detachable design facilitates the replacement and maintenance of the spring ball seat, thereby improving the service life and reliability of the carrier.

[0013] Furthermore, positioning columns are symmetrically arranged on the clamping head, and positioning holes matching the positioning columns are arranged on the contoured base.

[0014] Through the above technical solution, the symmetrically arranged positioning system can effectively reduce the errors caused by human operation and improve the accuracy and consistency of insert installation.

[0015] In summary, the present application includes at least one of the following beneficial technical effects:

[0016] (1) The combined design of the clamp and the contoured base allows the insert to be placed in the mold quickly and accurately; the design of the clamping claws and the clamping channel in the chuck ensures the stable clamping of the insert, and the setting of the spring ball seat further improves the flexibility and stability of the clamping. The design of the handle and the pressure handle makes the operation easier and reduces the labor intensity of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of this application;

[0018] Figure 2 This is a schematic diagram of the structure of the present application after the chuck is removed;

[0019] Figure 3 For this application Figure 2 A magnified schematic diagram of center A.

[0020] Explanation of the numbers in the figure: 1. contoured base; 2. chuck; 3. clamping claw; 4. clamping channel; 5. spring ball seat; 6. gripping handle; 7. pressing handle; 8. connecting plate; 9. sliding column; 10. withdrawal needle; 11. positioning column. DETAILED DESCRIPTION

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0022] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0023] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0024] Example:

[0025] The following is combined with Figure 1 -3 Provide further details of this application.

[0026] The embodiment of the present application discloses a carrier for transferring an insert of an injection molding machine, comprising: a clamp and a contour base 1, on which a matching insert is placed;

[0027] The clamp comprises a clamp head 2, a clamping jaw 3 is arranged in the clamp head 2, a clamping channel 4 matching the clamping piece is arranged on the clamping jaw 3, a spring ball seat 5 is arranged in the clamping jaw 3 and the ball is located within the range of the clamping channel 4;

[0028] A grip 6 is provided on the side of the chuck 2 , a pressing handle 7 is slidably provided on the grip 6 , a connecting plate 8 is provided at the bottom of the pressing handle 7 , a sliding column 9 is slidably connected to the connecting plate 8 , and the bottom of the sliding column 9 is fixedly connected to the chuck 2 .

[0029] See also Figure 1 , Figure 2 and Figure 3 A withdrawal needle 10 is also provided at the bottom of the connecting plate 8, and the bottom end of the withdrawal needle 10 is vertically inserted into the clamping channel 4; the pressing handle 7 is pressed down to drive the withdrawal needle 10 to move downward through the connecting plate 8, and the withdrawal needle 10 pushes out the insert stuck in the clamping channel 4. The withdrawal needle 10 can install the insert more conveniently and accurately during the process of lowering and installing the insert.

[0030] See also Figure 2 and Figure 3The spring ball seat 5 is detachable; such a design can be adjusted according to the size and shape of the insert to adapt to different types of inserts; at the same time, the detachable design facilitates the replacement and maintenance of the spring ball seat 5, and improves the service life and reliability of the carrier.

[0031] See also Figure 2 and Figure 3 The chuck 2 is symmetrically provided with positioning posts 11, and the contoured base 1 is provided with positioning holes matching the positioning posts 11; the symmetrically arranged positioning system can effectively reduce the error of human operation and improve the accuracy and consistency of the installation of the insert.

[0032] The implementation principle of a carrier for transferring inserts of an injection molding machine in an embodiment of the present application is as follows:

[0033] According to the type of insert to be installed, adjust the channel 4 and spring ball seat 5 in the fixture to ensure that they match the shape and size of the insert; place the insert on the contoured base 1 and press the clamp 2 up and down, the insert is inserted into the channel 4 and is supported by the spring ball seat 5.

[0034] The operator transfers the insert in the fixture to the mold accurately through the grip handle 6 and the pressure handle 7; in the mold, the pressure handle 7 is pressed down to drive the withdrawal needle 10 to move downward through the connecting plate 8, and the withdrawal needle 10 pushes out the insert stuck in the clamping channel 4. The withdrawal needle 10 and the positioning column 11 / positioning hole system are used to ensure the accurate position of the insert. After the installation of the insert is completed, the injection molding operation is carried out.

[0035] The design of this injection molding machine insert transfer carrier significantly improves production efficiency and insert installation accuracy by providing a mechanical insert installation method; it reduces the need for manual operation and reduces safety risks and the possibility of mold damage during the production process.

[0036] In addition, the design of the carrier also takes into account the ease of operation and maintenance, which helps to reduce production costs and improve product quality. It is an important innovation in the injection molding industry.

[0037] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A carrier for transferring inserts of an injection molding machine, characterized in that: include: A fixture and a contoured base (1), wherein a matching insert is placed on the contoured base (1); The clamp comprises a clamp head (2), a clamping jaw (3) is arranged in the clamp head (2), a clamping channel (4) matching the insert is arranged on the clamping jaw (3), a spring ball seat (5) is arranged in the clamping jaw (3), and the ball is located within the range of the clamping channel (4); A grip (6) is provided on the side of the chuck (2), a pressing handle (7) is slidably provided on the grip (6), a connecting plate (8) is provided at the bottom of the pressing handle (7), a sliding column (9) is slidably connected to the connecting plate (8), and the bottom of the sliding column (9) is fixedly connected to the chuck (2).

2. A carrier for transferring inserts of an injection molding machine according to claim 1, characterized in that: A withdrawal needle (10) is also provided at the bottom of the connecting plate (8), and the bottom end of the withdrawal needle (10) is vertically inserted into the clamping channel (4).

3. A carrier for transferring inserts of an injection molding machine according to claim 1, characterized in that: The spring ball seat (5) is detachably arranged.

4. A carrier for transferring inserts of an injection molding machine according to claim 1, characterized in that: The clamping head (2) is symmetrically provided with positioning columns (11), and the contoured base (1) is provided with positioning holes matching the positioning columns (11).