Ultrahigh-speed servo bag arranging machine
By designing buffer zone, separation zone and differential zone in the bag processing machine, combining high-speed separation device and servo motor, the problem of insufficient processing speed and accuracy of thin packaging products is solved, and a spacing output of 500 products per minute is achieved. , meets the efficient needs of modern production.
Patent Information
- Application Number
- CN202420482641.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-13
AI Technical Summary
When the bag-manipulator on the market handles light and light packaging products with a thickness of less than five millimeters, the processing speed and accuracy are insufficient, making it difficult to meet the needs of high-speed and efficient modern production.
An ultra-high-speed servo bag machine was designed. By setting up buffer zones, separation zones and differential zones, using high-speed separation devices and servo motors, the rapid separation and transmission of lightweight packaging products, including buffer conveyor belts, separation conveyor belts and differential speeds. The conveyor belt, combined with elastic separation plate and flexible press wheel, ensures precise control and spacing of the product during the transmission process.
It realizes the output of 500 products per minute, improves the separation and transmission efficiency of light and light packaging products, and provides an efficient solution for modern production. At the same time, the structure is simple, reasonable, low manufacturing cost, and stable and reliable work.
Smart Images

Figure CN222157948U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an ultra-high-speed servo bag unscrambler, in particular to a bag unscrambler which can quickly and efficiently sort, convey and separate irregularly piled light and thin packaged products. Background Art
[0002] With the development of the packaging industry, the automatic sorting and conveying of packaging bags has become an important part of the packaging production line. However, the processing speed and accuracy of the bag sorting machines on the market still need to be improved when processing thin packaging products such as those with a thickness of less than 5 mm. It is difficult to meet the high-speed and efficient modern production needs through a single sorting and conveying device. Therefore, it is necessary to develop an ultra-high-speed servo bag sorting machine to improve the bag sorting efficiency and meet production needs. Utility Model Content
[0003] The purpose of the utility model is to provide an ultra-high-speed servo bag sorting machine, which cooperates with each other by setting up a buffer zone, a separation zone, and a differential zone, and uses a separation press in the separation zone to separate and convey the products stacked in the buffer zone, and then generates a front and rear product spacing through high-speed transmission in the differential zone, which is used for calculation and other detection processing when the product is boxed, so as to achieve the effect of sorting light and thin packaged products.
[0004] The technical solution of the utility model is based on a chassis, a feeder, a conveyor belt, a controller, and a servo motor, and is particularly provided with a high-speed separation device, which is installed on the chassis and connected to the tail end of the conveyor belt. The high-speed separation device is divided into a buffer zone, a separation zone, and a differential zone from front to back, and independently driven buffer conveyor belts, separation conveyor belts, and differential conveyor belts are installed in the buffer zone, the separation zone, and the differential zone respectively. The transmission speed of the differential conveyor belt is faster than that of the separation conveyor belt. An elastic separation pressing sheet is arranged on the high-speed separation device just above the separation conveyor belt, and a separation channel is formed between the separation pressing sheet and the separation conveyor belt.
[0005] The outer side of the conveyor belt of the utility model is inclined upward, and the buffer zone entrance of the high-speed separation device is trumpet-shaped.
[0006] The utility model provides a pressure regulating device on the high-speed separation device just above the separation pressing sheet, the pressure regulating device is composed of a pulley, an regulating frame and an regulating rod; the regulating frame is installed on the high-speed separation device, the regulating rod passes through the regulating frame downward through a thread and is installed on the regulating frame, and the pulley is installed at the bottom end of the regulating rod.
[0007] The utility model is provided with pressure regulating devices at the front and rear ends just above the separation pressing sheet, respectively. The pulley of the pressure regulating device can contact the top of the separation pressing sheet, forcing the height of the separation channel formed between the separation pressing sheet and the separation conveyor belt to be no greater than the superimposed thickness of the two light and thin packaged products.
[0008] The utility model provides flexible pressing wheels at the front and rear ends of the differential conveyor belt on the high-speed separation device, so that light and thin packaged products can be conveyed at high speed without damaging the products.
[0009] The separation pressing sheet described in the utility model is installed in an arc shape from front to back just above the separation conveyor belt, so that the separation pressing sheet and the front end of the separation conveyor belt form a trumpet-shaped entrance, and the friction between the separation conveyor belt and the separation pressing sheet and the light and thin packaged product is greater than the friction between two light and thin packaged products stacked.
[0010] The working principle of the utility model is to pour irregularly piled materials into the storage bin of the feeder, and then the conveyor belt of the feeder starts to move to transport the materials to the low-speed roller of the conveyor belt. The conveyor belt forms low-speed, medium-speed and high-speed rollers under the drive of the servo motor group, and the materials are sent to the high-speed separation device one by one or in a superimposed form. The inclined conveyor belt can more effectively and quickly transport the light and thin packaged products to the buffer of the high-speed separation device to wait for separation and transmission. The servo motor has the characteristics of high precision and high responsiveness, which can ensure the precise control of the bag during the transmission process. At the same time, the parameters of the servo motor can be adjusted through programming to adapt to bags of different specifications and types. The light and thin packaged products quickly pass through the separation channel under the power of the separation conveyor belt. Under the action of the separation pressing sheet, the light and thin packaged products are separated one by one like poker cards and sent to the differential speed conveyor belt. The bag sorting machines on the market can only achieve 200 products per minute when outputting one by one, while this structure can ensure the transmission speed of 500 products per minute when outputting one by one. Since the differential speed conveyor belt is faster than the separation conveyor belt, the light and thin packaged products naturally have a spacing distance after the differential speed conveyor belt, which provides feasible conditions for automatic counting, detection and other processing of the products in the subsequent high-speed transmission.
[0011] The utility model has the advantages of simple and reasonable structure, low manufacturing cost, stable and reliable operation, and can efficiently and quickly separate and convey products with a thickness of less than five millimeters, thus providing feasible conditions for efficient production of products. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0013] Figure 2 This utility model Figure 1 The enlarged structural diagram of part A in the middle;
[0014] Figure 3 It is a schematic diagram of the three-dimensional structure of the back side of the utility model;
[0015] Figure 4 It is a schematic diagram of the internal structure of the utility model;
[0016] Figure 5 This utility model Figure 4 The enlarged structural diagram of part B is shown in the figure. DETAILED DESCRIPTION
[0017] according to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, the utility model comprises a chassis 1, a feeder 2, a conveyor belt 3, a controller 4, and a servo motor 6. The feeder 2 is connected to the front end of the conveyor belt 3 to transport irregularly stacked thin and light packaged products for the conveyor belt 3, and the conveyor belt 3 is driven by multiple independently driven servo motors 6, and in particular, there is a high-speed separation device 5, which comprises a buffer conveyor belt 5.1, a separation conveyor belt 5.2, a differential conveyor belt 5.3, a separation pressing sheet 5.7, a pulley 5.4, an adjustment frame 5.5, an adjustment rod 5.6, and a flexible pressure wheel 5.8; the high-speed separation device 5 is installed on the chassis and connected to the rear end of the conveyor belt 3, and the outer side of the conveyor belt 3 is tilted upward, so as to efficiently and quickly convey the thin and light packaged products. The high-speed separation device 5 is divided into a buffer zone, a separation zone, and a differential zone from front to back. The buffer zone entrance of the high-speed separation device is trumpet-shaped. Independently driven buffer conveyor belts 5.1, separation conveyor belts 5.2, and differential conveyor belts 5.3 are installed in the buffer zone, separation zone, and differential zone respectively. The conveying speed of the differential conveyor belt 5.3 is faster than that of the separation conveyor belt 5.2, so that the light and thin packaged products separated by the separation conveyor belt 5.2 are conveyed to the differential conveyor belt 5.3 to generate a spacing distance, which is convenient for subsequent counting and detection processing, and flexible pressure wheels 5.8 are respectively provided at the front and rear ends of the differential conveyor belt 5.3. An elastic separation pressing sheet 5.7 is arranged on the high-speed separation device 5 just above the separation conveyor belt 5.2, and the tail end of the separation pressing sheet 5.7 extends toward the tail end of the separation conveyor belt, so that a separation channel is formed between the separation pressing sheet 5.7 and the separation conveyor belt, and the separation pressing sheet 5.7 is installed in an arc shape from front to back just above the separation conveyor belt, so that the separation pressing sheet 5.7 and the front end of the separation conveyor belt 5.2 form a trumpet-shaped inlet, and the friction between the separation conveyor belt 5.2 and the separation pressing sheet 5.7 and the light and thin packaged products is greater than the friction between the two light and thin packaged products stacked. The high-speed separation device 5 is provided with pressure regulating devices at the front and rear ends directly above the separation pressing sheet 5.7, respectively. The pressure regulating device is composed of a pulley 5.4, an adjusting frame 5.5, and an adjusting rod 5.6; the adjusting frame 5.5 is installed on the high-speed separation device, the adjusting rod 5.6 passes through the adjusting frame 5.5 downwardly through a thread and is installed on the adjusting frame, the pulley 5.4 is installed at the bottom end of the adjusting rod 5.5, and the pulley 5.4 of the pressure regulating device can contact the top of the separation pressing sheet, forcing the height of the separation channel formed between the separation pressing sheet 5.7 and the separation conveyor belt 5.2 to be no greater than the superimposed thickness of the two light and thin packaged products.
Claims
1. An ultra-high-speed servo bag unscrambler, which is used for high-speed transmission of thin and light packaging products, and includes a box, a feeder, a conveyor belt, a controller, and a servo motor, and is characterized in that: There is a high-speed separation device, which is installed on the chassis and connected to the tail end of the conveyor belt. The high-speed separation device is divided into a buffer zone, a separation zone, and a differential zone from front to back. Independently driven buffer conveyor belts, separation conveyor belts, and differential conveyor belts are installed in the buffer zone, the separation zone, and the differential zone respectively. The transmission speed of the differential conveyor belt is faster than that of the separation conveyor belt. An elastic separation pressing sheet is arranged on the high-speed separation device just above the separation conveyor belt, and a separation channel is formed between the separation pressing sheet and the separation conveyor belt.
2. The ultra-high-speed servo bag unpacking machine according to claim 1, characterized in that: The outer side of the conveyor belt is inclined upward, and the buffer zone entrance of the high-speed separation device is trumpet-shaped.
3. The ultra-high-speed servo bag unpacking machine according to claim 1, characterized in that: A pressure regulating device is arranged on the high-speed separation device just above the separation pressing sheet, and the pressure regulating device is composed of a pulley, an adjusting frame, and an adjusting rod; the adjusting frame is installed on the high-speed separation device, the adjusting rod passes through the adjusting frame downward through a thread and is installed on the adjusting frame, and the pulley is installed at the bottom end of the adjusting rod.
4. The ultra-high-speed servo bag unscrambling machine according to claim 3, characterized in that: Pressure regulating devices are respectively arranged at the front and rear ends directly above the separation pressing sheet. The pulley of the pressure regulating device can contact the top of the separation pressing sheet, forcing the height of the separation channel formed between the separation pressing sheet and the separation conveyor belt to be no greater than the superimposed thickness of the two light and thin packaging products.
5. The ultra-high-speed servo bag unpacking machine according to claim 1, characterized in that: Flexible pressure wheels are provided at the front and rear ends of the differential conveyor belt on the high-speed separation device, respectively, so that light and thin packaged products can be conveyed at high speed without damaging the products.
6. The ultra-high-speed servo bag unpacking machine according to claim 1, characterized in that: The separation pressing plate is installed in an arc shape from front to back just above the separation conveyor belt, so that the separation pressing plate and the front end of the separation conveyor belt form a trumpet-shaped entrance, and the friction between the separation conveyor belt and the separation pressing plate and the light and thin packaged product is greater than the friction between two superimposed light and thin packaged products.
