Multi-specification cigarette carton unsealing equipment
By designing multi-spec cigarette unpacking equipment, and using servo motors and pneumatic jaws to achieve automated positioning and cutting, the existing equipment cannot adapt to multi-spec cigarettes and low removal efficiency, and improves the unpacking efficiency and safety.
Patent Information
- Application Number
- CN202323633382.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cigarette unpacking equipment cannot adapt to the positioning of cigarettes of various specifications, and the removal efficiency is low, the labor intensity is high, and it is easy to damage the internal cigarette pack.
A multi-specified cigarette unpacking equipment is designed, including the main frame device, the cigarette edge removal device, the cigarette centering clamping positioning device and the cigarette housing and the small bag separation device, and the conveying unit driven by a servo motor and a pneumatic clamp are used. The claws and cutting units can automatically locate, cut and separate the smoke shell and small bags, ensuring strong compatibility and easy debugging and installation.
It realizes stable positioning and safe removal of multi-specified cigarettes, improves the unpacking efficiency, avoids damage to internal cigarette packs, has a simple structure and is convenient to install, and is suitable for the width and size deviation of different specification cigarettes.
Smart Images

Figure CN222158067U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tobacco, in particular to a device for unpacking cigarette cartons of multiple specifications. Background Art
[0002] In the modern tobacco industry, relatively stable and reliable quality inspection methods have been formed in various links of cigarette production. Machines and manual labor each perform their duties and shoulder the heavy responsibility of quality control. In the context of modernization and high speed, some manual inspection methods have problems such as low efficiency, non-objective inspection, high labor intensity, etc., which have caused the problem of upstream and downstream production constraints. At present, before the production and packaging of cigarette cartons, a final inspection close to consumers is required, which is the quality sampling of the internal cigarette packs after the cigarette cartons are packaged. This process currently relies mostly on manual inspection. This process requires manual removal of the outer packaging of the cigarette cartons, and then taking out the cigarette packs inside the packaging, and performing specific inspections on the cigarette packs manually. There are problems such as low efficiency and high labor intensity when removing the outer packaging.
[0003] At present, during the unpacking process of cigarette cartons, the cigarette cartons move dynamically, and the conveying structure has a positioning function. However, the same existing equipment cannot adapt to the positioning function of cigarette cartons of various specifications; there are also problems such as removal failure, removal damaging the internal cigarette packs, and inconvenient tool installation and debugging. Utility Model Content
[0004] The utility model aims to overcome the deficiencies of the prior art and to provide a device for unpacking cigarette cartons of various specifications which has the advantages of accurate positioning, good compatibility, convenient debugging and installation, and stability.
[0005] The utility model provides a multi-specification cigarette packing device, and its technical solution is:
[0006] A multi-specification cigarette unpacking device comprises a main frame device (1), a cigarette stripping device (2), a cigarette centering clamping and positioning device (3) and a cigarette shell and small package separation device (4); the cigarette stripping device (2), the cigarette centering clamping and positioning device (3) and the cigarette shell and small package separation device (4) are all arranged on the main frame device (1); the main frame device (1) comprises a fixed table (11), a first support frame (12) and a cigarette conveying unit (13); the fixed table (11) and the first support frame (12) are connected and fixed, and the cigarette conveying unit (13) is fixed on the fixed table (11); the cigarette centering clamping and positioning device (3) is used to clamp and position the cigarette (6); the cigarette stripping device (2) is used to cut the side end surface of the cigarette (6) after clamping and positioning; the cigarette shell and small package separation device (4) is used to brush open the side end surface cut by the cigarette stripping device (2) to complete the separation of the cigarette shell and the small package.
[0007] Furthermore, the cigarette conveying unit (13) comprises a main conveying synchronous belt (130), a driving pulley (131), a driving shaft (132), a first coupling (133), a servo motor (134), a driven pulley (135), a driven shaft (136), and a zero position sensor (137). The main conveying synchronous belt (130) is a toothed belt with a block evenly divided. The servo motor (134) is connected and fixed to the driving shaft (132) through the first coupling (133). The driving shaft (132) is connected and fixed to the driving pulley (131). The driven shaft (136) is connected and fixed to the driven pulley (135). When power is transmitted, the servo motor (134) rotates to drive the driving pulley (131) to rotate, thereby driving the main conveying synchronous belt (130) to rotate. The zero position sensor (137) is used to detect the block on the main conveying belt, thereby controlling the cigarette conveying unit (13) to perform intermittent movement.
[0008] Furthermore, the cigarette rod centering clamping and positioning device (3) comprises a cigarette rod lifting device, a cigarette rod length reference unit (31), and a cigarette rod centering unit (32). The cigarette rods perform intermittent motion on the cigarette rod conveying unit (13). The cigarette rod length reference unit (31) is located on both sides of the cigarette rod conveying unit (13) and is used for positioning the cigarette rod in the length direction. The cigarette rod lifting device is used for lifting the cigarette rods, and the cigarette rod centering unit (32) is used for centering the cigarette rods.
[0009] Furthermore, the cigarette length reference unit (31) comprises a reference cylinder (311), a fixed base (312), and a reference plate (313); the fixed base (312) is stationary, the reference cylinder (311) is connected and fixed to the fixed base (312), and the reference plate (313) is connected and fixed to the head of the reference cylinder (311);
[0010] The cigarette rod lifting device comprises a thick cigarette rod lifting unit and / or a thin cigarette rod lifting unit;
[0011] The cigarette centering unit (32) comprises a second support frame (321), a fixed plate (322), a pneumatic clamp (323), a clamp (324), and a height positioning plate (325); the second support frame (321) is fixed, the fixed plate (322) is connected and fixed to the second support frame (321), the pneumatic clamp (323) is connected and fixed to the fixed plate (322), the clamp (324) is connected and fixed to the pneumatic clamp (323), and the height positioning plate (325) is connected and fixed to the fixed plate (322).
[0012] Furthermore, the cigarette strip lifting unit (30) includes a fixed bracket (301), a three-position cylinder (302), a lifting plate (303), a linear guide rail (304), and a lifting head (305); the fixed bracket (301) is fixed, the three-position cylinder (302) and the fixed bracket (301) are fixed, the linear guide rail (304) is fixed to the fixed bracket (301), the lifting plate (303) is connected to the linear guide rail (304) and the head of the three-position cylinder (302), the lifting head (305) is connected to the lifting plate (303), the three-position cylinder (302) is a cylinder with two strokes, and the linear guide rail (304) provides a linear guide function for lifting cigarette strips.
[0013] Furthermore, the cigarette stripping device (2) comprises a top block movement unit (21), a width cutting unit (22), a height cutting unit (23) and a cigarette strip auxiliary unit (24); the width cutting unit (22) and the height cutting unit (23) are mounted and fixed on the top block movement unit (21); the cigarette strip auxiliary unit (24) is used to fix the cigarette strip (6); the top block movement unit (21) comprises a fixed bottom plate (210), a top block driving cylinder (211), a mounting plate (212) and a top block (213); the fixed bottom plate (210) is fixed, the top block driving cylinder (211) is connected to the fixed bottom plate (210), the mounting plate (212) is connected to the head of the top block driving cylinder (211), and the top block (213) is connected to the mounting plate (212).
[0014] Furthermore, the width cutting unit (22) comprises a transverse driving cylinder (220), a transverse linear guide rail (221), a transverse guide mounting seat (222) and a rotating knife body (223); the transverse linear guide rail (221) and the transverse driving cylinder (220) are fixed on a fixed bottom plate (210) on the top block motion unit (21); the head of the transverse driving cylinder (220) is connected to the transverse guide mounting seat (222); and the transverse guide mounting seat (222) is provided with a fixing hole for mounting the rotating knife body (223);
[0015] The height cutting unit (23) comprises a longitudinal driving cylinder (230), a cylinder push plate (231), a longitudinal linear guide rail (232), a longitudinal guide mounting seat (233) and a rotating tool group (234); the head of the longitudinal driving cylinder (230) is connected to the cylinder push plate (231); the cylinder push plate (231) is connected to the longitudinal guide mounting seat (233); the longitudinal guide mounting seat (233) is fixed on the longitudinal linear guide rail (232); the longitudinal linear guide rail (232) and the longitudinal driving cylinder (230) are fixed on a fixed bottom plate (210) on the top block motion unit (21); and a fixing hole for mounting the rotating tool group (234) is provided on the longitudinal guide mounting seat (233).
[0016] Furthermore, the body (223) comprises a motor (2230), a motor seat (2231), a second coupling (2232), a circular blade (2233) and a blade cover (2234); the blade cover (2234) is connected to the motor seat (2231); the circular blade (2233) is connected to the second coupling (2232); the second coupling (2232) is fixed to the motor shaft; the motor (2230) is fixed to the motor seat (2231); and the motor seat mounting shaft (2235) is connected to the fixing holes of the transverse guide mounting seat (222) and the longitudinal guide mounting seat (233).
[0017] Furthermore, the cigarette carton shell and small package separation device (4) comprises a cut surface cover opening unit (40), a shell and small package separation unit (41), the cigarette carton conveying unit (13) is used to convey the cigarette carton, the cut surface cover opening unit (40) comprises a cigarette carton pressing mechanism, a brush wheel rotating mechanism, and a brush wheel up and down movement mechanism; the brush wheel rotating mechanism is installed on the brush wheel up and down movement mechanism through a brush wheel fixing plate (405), the cigarette carton pressing mechanism is used to press the cigarette carton, and the brush wheel rotating mechanism brushes open the cover that has been cut on three sides; the shell and small package separation unit (4 1) It includes a lid guiding mechanism, a lid pressing mechanism, and a multi-specification small package pushing mechanism. The cigarette carton lid enters the lid pressing mechanism under the guidance of the lid guiding mechanism, and the cigarette carton stops when it is in place. Here, the lid pressing cylinder (412) in the lid pressing mechanism drives the lower lid pressing plate (414) to press the lid between the upper lid pressing plate (413) and the lower lid pressing plate (414). After being pressed, the cigarette carton shell is stationary. The pushing cylinder (416) drives the multi-specification pushing head (418) to make a linear motion facing the exposed surface of the small package, so as to separate the cigarette carton shell from the small package.
[0018] Furthermore, the cigarette strip pressing mechanism comprises a pressing cylinder (401), a cylinder fixing seat (402), and a cigarette strip pressing plate (403); the cylinder fixing seat (402) is fixed, the pressing cylinder (401) is connected to the cylinder fixing seat (402), and the cigarette strip pressing plate (403) is connected to the head of the pressing cylinder (401); when the cigarette strip is in the cutting surface opening unit (40) working position, the pressing cylinder (401) is opened until the cigarette strip pressing plate (403) contacts the upper surface of the cigarette strip;
[0019] The brush wheel rotating mechanism comprises a brush wheel (404), a brush wheel fixing plate (405) and a brush wheel rotating power group (406); the brush wheel fixing plate (405) provides installation support for the brush wheel (404) and the brush wheel rotating power group (406); the brush wheel up and down movement mechanism is a set of linear motion lead screw modules (407).
[0020] Furthermore, the cover guide mechanism comprises an upper guide plate (410) and a lower guide plate (411) which are fixedly installed; the cover pressing mechanism comprises a cover pressing cylinder (412), an upper cover pressing plate (413), a lower cover pressing plate (414), and a cover pressing cylinder fixing seat (415); the cover pressing cylinder fixing seat (415) is fixed, the cover pressing cylinder (412) is installed on the cover pressing cylinder fixing seat (415), the upper cover pressing plate (413) is fixed, and the lower cover pressing plate (414) is fixed to the head of the cover pressing cylinder (412); the multi-specification small package pushing mechanism comprises a pushing cylinder (416), a pushing cylinder support plate (417), and a multi-specification pushing head (418); the pushing cylinder support plate (417) is fixed, the pushing cylinder (416) is installed on the pushing cylinder support plate (417), and the multi-specification pushing head (418) is installed on the pushing cylinder (416).
[0021] Furthermore, the device also includes a cigarette pack conveying and visual inspection device (5), which includes a cigarette pack stratification unit (50), a cigarette pack continuous conveying unit (52), and a cigarette pack sub-packaging and visual inspection unit (53). The cigarette pack stratification unit (50) is used to convey multiple layers of cigarette packs (7) to the cigarette pack continuous conveying unit (52) in layers. The cigarette pack continuous conveying unit (52) includes a powered flat belt conveying system (520), a layer smoke push-out sensor (521), and a packing action sensor (522). The powered flat belt conveying system (520) is connected to a fixed frame, and a layer smoke push-out sensor (521) is provided at the front end of the flat belt conveying direction of the powered flat belt conveying system (520) for judging whether the cigarette pack (7) Whether the cigarette pack (7) can be pushed out, a packing action sensor (522) is arranged at the rear end to provide judgment for subsequent packing. When the cigarette pack (7) pushed out by the cigarette pack layering unit (50) reaches the flat belt, the flat belt conveys the cigarette pack (7) forward. The cigarette pack packing and visual inspection unit (53) comprises a synchronous belt with a block (530) and a synchronous belt conveying system (531). The synchronous belt with a block (530) is connected to the power mechanism of the synchronous belt conveying system (531) through a belt. When the cigarette pack is conveyed to the end of the cigarette pack continuous conveying unit (52) and touches the packing action sensor (522), the synchronous belt with a block (530) separates the continuous cigarette packs (7) at intervals and conveys them forward under the push of the block. A visual inspection device is arranged in the conveying forward direction of the synchronous belt conveying system (531).
[0022] Furthermore, a bottom support plate with an image-taking port is arranged at the bottom of the synchronous belt (530) with a stopper, and a bottom light source camera group (532) is arranged below the bottom support plate. When the cigarette package (7) reaches the bottom light source camera group (532), the light source camera is triggered to take an image, thereby completing the visual inspection of the bottom surface of the cigarette package (7);
[0023] A front light source camera group, an upper light source camera group, a rear light source camera group, a left light source camera group, and a right light source camera group are respectively arranged in the conveying direction of the synchronous belt conveyor system (531). When the cigarette pack (7) arrives at the corresponding position, visual inspection of the front, upper, rear, left, and right parts of the cigarette pack (7) is completed, and unqualified cigarette packs (7) are rejected after reaching the rejection port position.
[0024] Furthermore, the cigarette pack layering unit (50) includes a lifting cylinder (501), a lifting push plate (502), a storage base (503), a cigarette pack pressing and upper layer blocking mechanism (504), a layer cigarette pushing cylinder (505), and a layer cigarette pushing plate (506); the lifting cylinder (501) is fixedly connected to the storage base (503), and the lifting push plate (502) is connected to the head of the lifting cylinder (501); the cigarette pack pressing and upper layer blocking mechanism (504) also includes a compression spring (507), a linear bearing with a seat (508), a guide shaft (509), a pressing plate (510), a blocking plate (511), a rotating seat (512), A rotating cylinder (513); a seated linear bearing (508) in the cigarette pressing and upper layer blocking mechanism (504) is fixedly connected to the bin seat (503); a guide shaft (509) is fixedly connected to the pressing plate (510); a rear end of the rotating cylinder (513) is hingedly fixed to the pressing plate (510); a head end is hingedly fixed to the blocking plate (511); the blocking plate (511) is hingedly fixed to the rotating seat (512); the rotating seat (512) is connected and fixed to the pressing plate (510); a layer smoke pushing cylinder (505) is connected to the bin seat (503); and a head end of the layer smoke pushing cylinder (505) is fixedly connected to the layer smoke pushing plate (506).
[0025] The implementation of this utility model includes the following technical effects:
[0026] The utility model has a simple structure, good compatibility, and convenient debugging and installation. The cigarette strips can adapt to the positioning of multiple specifications. When the cigarette strips are positioned, they have strong compatibility, simple structure, and convenient debugging and installation. After positioning, the neutral surface of the cigarette strips can be guaranteed to remain unchanged. In this case, by increasing the amount of cutting during cutting, when the width deviation of the same specification of cigarette strips is large, it can still provide contact between the cutter and the cigarette strips when cutting. When cutting the outer packaging of the cigarette strips, due to the setting of the top block structure, it can be guaranteed that when the circular blade is assembled flush with the fitting surface of the top block head, the deformed edge of the outer packaging of the cigarette strips contacts the cutting circle of the circular blade, which can avoid damaging the internal cigarette packs; the rotating knife is convenient for disassembly, assembly, and debugging; in addition, the rotating circular blade can take away the packaging paper dust generated by cutting, and will not blunt the knife. The device can have a corresponding dismantling method and the dismantling effect is reliable, that is, the dismantling is stable and does not fail, the dismantling does not damage the internal cigarette packs, and the dismantling device is easy to adjust. The cigarette strip shell and small package separation device has low requirements on the width size tolerance of the cigarette strips, can be compatible with various specifications of cigarette strips, and is a highly adaptable device. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 The present invention is a schematic diagram of the three-dimensional structure of a device for unpacking cigarette cartons of multiple specifications according to an embodiment of the present invention.
[0028] Figure 2 This is a schematic diagram of the main frame device structure.
[0029] Figure 3 This is a schematic diagram of the structure of the cigarette conveying unit.
[0030] Figure 4 It is a schematic diagram of the three-dimensional structure of the cigarette carton centering, clamping and positioning device.
[0031] Figure 5 It is a schematic diagram of the three-dimensional structure of the cigarette length reference unit.
[0032] Figure 6 It is a schematic diagram of the three-dimensional structure of the cigarette lifting device.
[0033] Figure 7 It is a schematic diagram of the three-dimensional structure of the cigarette centering unit.
[0034] Figure 8 It is a schematic diagram of the cigarette strip edge removal device and the cigarette strip tightening state.
[0035] Fig. 9 This is a schematic diagram of the cigarette stripping device and the cigarette strip separation state.
[0036] Fig.10 Schematic diagram of the three-dimensional structure of the width cutting unit.
[0037] Fig.11 It is a schematic diagram of the three-dimensional structure of the height cutting unit.
[0038] Fig.12 It is a schematic diagram of the specific three-dimensional structure of the rotating knife.
[0039] Fig.13 It is a schematic diagram of the three-dimensional partial structure of the rotating knife.
[0040] Fig.14 This is a schematic diagram of the cigarette after being compressed by the top block.
[0041] Fig.15 It is a schematic diagram of the three-dimensional structure of the device for separating the cigarette carton shell and the small packet.
[0042] Fig.16 It is a schematic diagram of the three-dimensional structure of the cutting surface opening unit.
[0043] Fig.17 It is a schematic diagram of the three-dimensional structure of the shell and the small package separation unit.
[0044] Fig.18This is a schematic diagram of the three-dimensional structure of the cigarette package conveying and visual inspection device.
[0045] Fig.19 This is a schematic diagram of the structure of the cigarette packet continuous conveying unit.
[0046] Fig. 20 Schematic diagram of the layered unit structure of a cigarette pack.
[0047] Fig.21 It is a schematic diagram of the structure of the cigarette strip pressing and upper blocking mechanism.
[0048] In the figure: 1, main frame device; 11, fixed plate; 12, first support frame; 13, cigarette conveying unit; 130, main conveying synchronous belt; 131; driving pulley; 132, driving shaft; 133, first coupling; 134, servo motor; 135, driven pulley; 136, driven shaft; 137, zero position sensor;
[0049] 2. Cigarette strip edge removal device; 21. Top block motion unit; 210. Fixed bottom plate; 211. Top block driving cylinder; 212. Mounting plate; 213. Top block; 22. Width cutting unit; 220. Transverse driving cylinder; 221. Transverse linear guide; 222. Transverse guide mounting seat; 223. Rotating knife body; 2230. Motor; 2231. Motor seat; 2232. Second coupling; 2233. Circular blade; 2234. Knife cover; 2235. Motor seat mounting shaft; 23. Height cutting unit; 230. Longitudinal driving cylinder; 231. Cylinder push plate; 232. Longitudinal linear guide; 233. Longitudinal guide mounting seat; 234. Rotating knife group; 24. Cigarette strip auxiliary unit;
[0050] 3. Cigarette strip centering clamping and positioning device; 30. Cigarette strip lifting unit; 301. Fixed bracket; 302. Three-position cylinder; 303. Lifting plate; 304. Linear guide; 305. Lifting head; 31. Cigarette strip length reference unit; 311. Reference cylinder; 312. Fixed base; 313. Reference plate; 32. Cigarette strip centering unit; 321. Second support frame; 322. Fixed plate; 323. Pneumatic clamp; 324. Clamp; 325. Height positioning plate.
[0051] 4. Cigarette carton shell and small package separation device; 40. Cutting surface opening unit; 401. Pressing cylinder; 402. Cylinder fixing seat; 403. Cigarette carton pressing plate; 404. Brush wheel; 405. Brush wheel fixing plate; 406. Brush wheel rotating power group; 407. Screw module; 41. Shell and small package separation unit; 410. Upper guide plate; 411. Lower guide plate; 412. Covering cylinder; 413. Upper cover plate; 414. Lower cover plate; 415. Covering cylinder fixing seat; 416. Pushing cylinder; 417. Pushing cylinder support plate; 418. Multi-specification push heads;
[0052] 5. Cigarette pack conveying and visual inspection device; 50. Cigarette pack stratification unit; 501. Lifting cylinder; 502. Lifting push plate; 503. Warehouse seat; 504. Cigarette strip pressing and upper layer blocking mechanism; 505. Cigarette layer pushing cylinder; 506. Cigarette layer pushing plate; 507. Compression spring; 508. Linear bearing with seat; 509. Guide shaft; 510. Pressing plate; 511. Blocking plate; 512. Rotating seat; 513. Rotating cylinder; 52. Cigarette pack continuous conveying unit; 520. Powered flat belt conveying system; 521. Cigarette layer push-out sensor; 522. Sub-packaging action sensor; 53. Cigarette pack sub-packaging and visual inspection unit; 530. Synchronous belt with block; 531. Synchronous belt conveying system, 532. Bottom light source camera group;
[0053] 6. Cigarette carton; 60. Concave surface; 61. Raised areas around; 7. Cigarette pack. DETAILED DESCRIPTION
[0054] The present invention will be described in detail below in conjunction with embodiments and drawings. It should be pointed out that the described embodiments are only intended to facilitate the understanding of the present invention and do not have any limiting effect on the present invention.
[0055] See also Figure 1 As shown, a multi-specification cigarette carton unpacking device of the present embodiment comprises a main frame device 1, a cigarette carton edge removal device 2, a cigarette carton centering clamping and positioning device 3 and a cigarette carton shell and small package separation device 4; the cigarette carton edge removal device 2, the cigarette carton centering clamping and positioning device 3 and the cigarette carton shell and small package separation device 4 are all arranged on the main frame device 1, and the main frame device 1 provides support and installation for the equipment; the cigarette carton centering clamping and positioning device 3 is used for clamping and positioning the cigarette carton 6; the cigarette carton edge removal device 2 is used for cutting the side end surface of the cigarette carton 6 after clamping and positioning; the cigarette carton shell and small package separation device 4 is used for brushing open the side end surface cut by the cigarette carton edge removal device 2, so as to complete the separation of the cigarette shell and the small package.
[0056] See also Figure 2 As shown, the main frame device 1 includes a fixed platen 11, a first support frame 12, and a cigarette conveying unit 13. The fixed platen 11 is fixed to the first support frame 12 after being connected, and the cigarette conveying unit 13 is fixed on the fixed platen 11. Figure 3The cigarette conveying unit 13 includes a main conveying synchronous machine 130, a driving pulley 131, a driving shaft 132, a first coupling 133, a servo motor 134, a driven pulley 135, a driven shaft 136, and a zero position sensor 137. The main conveying synchronous machine 130 is a toothed belt with a block evenly divided. The servo motor 134 is connected and fixed to the driving shaft 132 through the first coupling 133. The driving shaft 132 is connected and fixed to the driving pulley 131. The driven shaft 136 is connected and fixed to the driven pulley 135. During power transmission, the servo motor 134 rotates to drive the driving pulley 131 to rotate, thereby driving the main conveying synchronous machine 130 to rotate. The zero position sensor 137 is used to detect the block on the main conveying belt, thereby controlling the cigarette conveying unit 13 to perform intermittent movement.
[0057] See also Figures 4 to 7 As shown, the cigarette rod centering clamping and positioning device 3 includes a cigarette rod lifting device, a cigarette rod length reference unit 31, and a cigarette rod centering unit 32. The cigarette rods perform intermittent motion on the cigarette rod conveying unit 13. The cigarette rod length reference units 31 are located on both sides of the cigarette rod conveying unit 13 and are used for positioning the cigarette rod in the length direction. The cigarette rod lifting device is used to lift the cigarette rods, and the cigarette rod centering unit 32 is used to center the cigarette rods. Figure 5 As shown, the cigarette length reference unit 31 includes a reference cylinder 311, a fixed base 312, and a reference plate 313. The fixed base 312 is fixed, the reference cylinder 311 is connected and fixed to the fixed base 312, and the reference plate 313 is connected and fixed to the head of the reference cylinder 311. When the cigarette is at the corresponding station of the cigarette conveying unit 13, the cigarette length direction is positioned by the pushing action of the cigarette length reference unit 31, and the end face of the cigarette fits the plane of the reference plate 313, which provides the same reference surface for the length direction of the cigarette. In this device, the reference length units of thick cigarettes and thin cigarettes are shared, and two groups of cigarette length reference units 31 are set on both sides of the length direction.
[0058] See also Figure 6As shown, the cigarette lifting device includes a thick cigarette lifting unit and a thin cigarette lifting unit, which can be alternately arranged, and the thick cigarette lifting unit and the thin cigarette lifting unit can be replaced by replacing the lifting head 305 to achieve thick cigarette lifting and thin cigarette lifting. The cigarette lifting unit 30 includes a fixed bracket 301, a three-position cylinder 302, a lifting plate 303, a linear guide 304, and a lifting head 305. The fixed bracket 301 is fixed, the three-position cylinder 302 is fixed to the fixed bracket 301, the linear guide 304 is fixed to the fixed bracket 301, the lifting plate 303 is connected to the linear guide 304 and the head of the three-position cylinder 302, the lifting head 305 is connected to the lifting plate 303, the three-position cylinder 302 is a cylinder with two strokes, and the linear guide 304 provides a linear guide function for cigarette lifting. The cigarette carton lifting unit 30 is responsible for completing the height separation of the cigarette carton and the main conveyor synchronously 130, and then completing the lifting work of the cigarette carton at two heights.
[0059] See also Figure 7 As shown, the cigarette strip centering unit 32 includes a second support frame 321, a fixed plate 322, a pneumatic clamp 323, a clamping plate 324, and a height positioning plate 325. The second support frame 321 is fixed, the fixed plate 322 is connected and fixed to the second support frame 321, the pneumatic clamp 323 is connected and fixed to the fixed plate 322, the clamping plate 324 is connected and fixed to the pneumatic clamp 323, and the height positioning plate 325 is connected and fixed to the fixed plate 322. The pneumatic clamp 323 is a bilaterally symmetrical moving component. When opening and tightening, the moving distances of both sides are equal, which can ensure that the neutral symmetry plane of the material is fixed when clamping the regular material, thereby providing the function of centering the cigarette strip width direction.
[0060] The working principle of the cigarette carton centering clamping and positioning device 3 of the present embodiment is as follows: the positioning device used for cutting three sides of a single side of a cigarette carton when the outer packaging of the cigarette carton is automatically removed needs to provide a stable relative position for the same brand when cutting the edges. When the cigarette is intermittently moving in the cigarette conveying unit 13, when the cigarette is conveyed to the first workstation of the corresponding category, the main conveying synchronization 130 stops, and the cigarette length reference unit 31 is activated to make the end face of the cigarette contact the reference plate 313 to complete the length direction positioning. At this time, the reference cylinder 311 is extended and maintained, and then the three-position cylinder 302 is extended for the first stroke [when extending the first stroke, the cigarette reaches the working height of the clamp 324]. At this time, the cigarette centering unit 32 performs the first centering action, and the pneumatic clamp 323 drives the clamp 324 to clamp the cigarette, corrects the position of the cigarette, and then the pneumatic clamp 323 is released, and the three-position cylinder 302 is extended for the second stroke. After extending the second stroke, it remains motionless, and the pneumatic clamp 323 is tightened. At this time, the length, width, and height directions of the cigarette are all fixed, leaving only the exposed surface of the cigarette, which is the surface that needs to be cut frequently. After the cutting action is completed, all clamping cylinders return to their original positions, and the cigarette carton falls onto the synchronous belt, and can be transported to the next similar station to complete the same action. This device is equipped with thick cigarette carton and thin cigarette carton positioning stations, with two stations for each type of cigarette carton, thus adapting to the centering clamping and positioning functions of thick and thin cigarette carton.
[0061] The above-mentioned cigarette carton centering clamping and positioning device 3 can adapt to the positioning of cigarette carton with multiple specifications. When positioning the cigarette carton, it has strong compatibility, simple structure, and convenient debugging and installation. After positioning, it can ensure that the neutral surface of the cigarette carton remains unchanged. In this case, by increasing the amount of cutting during cutting, even if the width deviation of cigarette carton with the same specification is large, it can still provide contact between the tool and the cigarette carton when cutting.
[0062] See also Figure 8 and Fig. 9 As shown, the cigarette stripping device 2 includes a top block moving unit 21, a width cutting unit 22, a height cutting unit 23 and a cigarette strip auxiliary unit 24. The width cutting unit 22 and the height cutting unit 23 are mounted and fixed on the top block moving unit 21. The cigarette strip auxiliary unit 24 is used to fix the cigarette strip 6. The cigarette strip auxiliary unit 24 provides positioning for the cigarette strip 6 in the width direction and the length direction. The width dimension is the same as the width of the cigarette strip 6, and can hold the cigarette strip in the width direction and keep it stationary. The length direction is close to the non-cutting surface of the cigarette strip 6; the top block moving unit 21 includes a fixed bottom plate 210, a top block driving cylinder 211, a mounting plate 212, and a top block 213. The fixed bottom plate 210 is fixed and stationary, the top block driving cylinder 211 is connected to the fixed bottom plate 210, the mounting plate 212 is connected to the head of the top block driving cylinder 211, and the top block 213 is connected to the mounting plate 212. See. Fig.10As shown, the width cutting unit 22 includes a transverse driving cylinder 220, a transverse linear guide rail 221, a transverse guide mounting seat 222 and a rotating cutter body 223. The transverse linear guide rail 221 and the transverse driving cylinder 220 are fixed on the fixed bottom plate 210 on the top block motion unit 21. The head of the transverse driving cylinder 220 is connected to the transverse guide mounting seat 222. The transverse guide mounting seat 222 is provided with a fixing hole for mounting the rotating cutter body 223. Fig.11 As shown, the height cutting unit 23 includes a longitudinal driving cylinder 230, a cylinder push plate 231, a longitudinal linear guide rail 232, a longitudinal guide mounting seat 233 and a rotating tool set 234. The head of the longitudinal driving cylinder 230 is connected to the cylinder push plate 231, the cylinder push plate 231 is connected to the longitudinal guide mounting seat 233, the longitudinal guide mounting seat 233 is fixed on the longitudinal linear guide rail 232, the longitudinal linear guide rail 232 and the longitudinal driving cylinder 230 are fixed on the fixed bottom plate 210 on the top block motion unit 21, and the longitudinal guide mounting seat 233 is provided with a fixing hole for mounting the rotating tool set 234. The rotating tool set 234 is a combination of two rotating tool bodies 223, which are used to cut the two sides of the cigarette strip 6 respectively.
[0063] See also Fig.12 and Fig.13 As shown, the rotating knife body 223 includes a motor 2230, a motor seat 2231, a second coupling 2232, a circular blade 2233 and a knife cover 2234, the knife cover 2234 is connected to the motor seat 2231, the circular blade 2233 is connected to the second coupling 2232, the second coupling 2232 is fixed to the motor shaft, the motor 2230 is fixed on the motor seat 2231, and the motor seat mounting shaft 2235 is connected to the fixing holes of the transverse guide mounting seat 222 and the longitudinal guide mounting seat 233. The fixing holes of the motor seat mounting shaft 2235, the transverse guide mounting seat 222 and the longitudinal guide mounting seat 233 are square, which can provide the function of positioning without rotation. The motor seat mounting shaft 2235, the transverse guide mounting seat 222 and the longitudinal guide mounting seat 233 can be axially retracted. After the position is adjusted, the stop screws are inserted into the threaded holes set on the transverse guide mounting seat 222 and the longitudinal guide mounting seat 233 to tighten them, which is convenient for adjusting the cutting position of the tool. If the rotating tool body 223 needs to be replaced, only the stop screws need to be loosened and it can be taken down and replaced separately. The knife cover 2234 set on the rotating tool body 223 is provided with a countersunk hole to prevent the risk of the circular blade 2233 flying out accidentally. Each cutting edge of the cigarette strip 6 is cut twice.
[0064] The working principle of the device is: when the cigarette 6 is located at the position of the cigarette auxiliary unit 24, the width, length and height directions of the cigarette 6 are static, and the length direction of the cigarette 6 extends a short distance from the cigarette auxiliary unit 24. The top block moving unit 21 moves in the length direction of the cigarette 6 under the push of the top block driving cylinder 211 and presses against the surface to be cut, see Fig.14 As shown, a concave surface 60 and surrounding protrusions 61 are formed on the cutting surface of the cigarette strip 6; after tightening, the width cutting unit 22 starts to move, and under the driving force of the horizontal driving cylinder 220 and the guiding action of the horizontal linear guide 221, the exposed part of the circular blade 2233 in the rotating knife body 223 rotates and moves linearly to cut the edge in the width direction of the cigarette strip 6. After the cutting is completed, the width cutting unit 22 resets and stops, and then the height cutting unit 23, under the driving force of the longitudinal driving cylinder 230 and the guiding action of the longitudinal linear guide 232, the exposed part of the circular blade 2233 in the rotating knife body 223 rotates and moves linearly to cut the two sides in the height direction of the cigarette strip 6. After the cutting is completed, the width cutting unit 22 resets and stops, thereby completing the cutting of the three sides of the cutting surface. When the width cutting unit 22 and the height cutting unit 23 are cutting, the cutting edge is cut twice to ensure that the cutting is not ineffective. Among them, the outer dimensions of the top block 213 in the top block motion unit 21 that fits the cutting surface of the cigarette strip 6 are consistent with the dimensions of the cutting surface of the cigarette strip 6, and after the motion fit, they are in a facing state. The head structure of the top block 213 is sunk in a certain dimension with equal distance dimensions of the outer dimensions, and the equal distance dimension leaves space for the circular blade 2233. The circular blade 2233 of the rotating tool body 223 is in the same plane after installation, and the plane is flush with the head surface of the top block 213. After the cigarette strip 6 is pressed tightly, since there is a certain compression space for the cigarette pack in the length direction of the cigarette strip 6, a certain deformation can be generated on all four sides of the cutting surface of the cigarette strip 6. Therefore, the circular tool can cut this partially deformed area, so as not to damage the internal cigarette pack. After cutting three sides, the next step can be carried out. The circular blade 2233 in the rotating knife body 223 is driven by the motor 2230, has a fast rotation speed, and will not get stuck during cutting. In addition, the rotating circular blade 2233 can take away the packaging paper dust generated by cutting without affecting the sharpness of the circular blade 2233, and can comprehensively cut the extruded and deformed edges well.
[0065] The device for removing the edge of the cigarette strip 6 to prevent internal scratches in this embodiment can ensure that when the circular blade 2233 is assembled flush with the head fitting surface of the top block 213, the deformed edge of the outer packaging of the cigarette strip 6 contacts the cutting circle of the circular blade 2233 when the circular blade 2233 is assembled flush with the head fitting surface of the top block 213, so as not to damage the internal cigarette package; each edge is cut twice, thereby ensuring stable and effective cutting; the rotating blade 223 is convenient for disassembly and commissioning; in addition, the rotating circular blade 2233 can take away the packaging paper dust generated by cutting, and will not blunt the tool. The device can have a corresponding removal method and a reliable removal effect, that is, the removal is stable and effective, the removal does not damage the internal cigarette package, and the removal device is easy to adjust.
[0066] See also Figures 15 to 17 As shown, the cigarette carton shell and small package separation device 4 of this embodiment includes a cutting surface lid opening unit 40, a shell and small package separation unit 41, a cigarette carton conveying unit 13 for conveying cigarette carton, and the cutting surface lid opening unit 40 includes a cigarette carton pressing mechanism, a brush wheel rotating mechanism, and a brush wheel up and down movement mechanism; the brush wheel rotating mechanism is installed on the brush wheel up and down movement mechanism through a brush wheel fixing plate 405, the cigarette carton pressing mechanism is used to press the cigarette carton, and the brush wheel rotating mechanism brushes open the lid that has been cut on three sides; the shell and small package separation unit 41 includes a lid guiding mechanism, a lid pressing mechanism, a multi-specification lid pressing mechanism, and a plurality of lids. The small package ejecting mechanism, after the cigarette carton passes through the cutting surface lid opening unit 40, the cigarette carton is being transported in the cigarette carton conveying unit 13, and the cigarette carton cover enters the cover pressing mechanism under the guidance of the cover guiding mechanism, and the cigarette carton stops when it is in place. Here, the cover pressing cylinder 412 in the cover pressing mechanism drives the lower cover plate 414 to press the cover between the upper cover plate 413 and the lower cover plate 414, and the cigarette carton shell after pressing becomes stationary, and the multi-specification small package ejecting mechanism is activated, and the ejecting cylinder 416 drives the multi-specification pusher head 418 to make a linear motion facing the exposed surface of the small package to separate the cigarette carton shell from the small package.
[0067] See also Fig.16As shown, the cigarette pressing mechanism includes a pressing cylinder 401, a cylinder fixing seat 402, and a cigarette pressing plate 403. The cylinder fixing seat 402 is fixed and does not move. The pressing cylinder 401 is connected to the cylinder fixing seat 402. The cigarette pressing plate 403 is connected to the head of the pressing cylinder 401. When the cigarette is in the cutting surface cover opening unit 40 station, the pressing cylinder 401 is opened until the cigarette pressing plate 403 contacts the upper surface of the cigarette. Here, the pressing cylinder 401 is provided with a pressure regulating valve to adjust the cylinder output force so as not to damage the cigarette. The brush wheel rotating mechanism includes a brush wheel 404, a brush wheel fixing plate 405, and a brush wheel rotating power group 406. The brush wheel fixing plate 405 provides installation support for the brush wheel 404 and the brush wheel rotating power group 406. The brush wheel up and down movement mechanism is a set of linear motion lead screw modules 407. When the cigarette rod is compressed by the cigarette rod pressing mechanism, the brush wheel rotating mechanism rotates and moves linearly under the drive of the upper and lower mechanisms of the brush wheel. This movement is from top to bottom. The brush on the brush wheel 404 rotates to brush open the cigarette rod that has been cut on three sides. After brushing, it returns to the original position and is transported to the shell and small package separation station.
[0068] See also Fig.17 As shown, the cover guide mechanism includes an upper guide plate 410 and a lower guide plate 411 which are fixedly installed; the cover pressing mechanism includes a capping cylinder 412, an upper capping plate 413, a lower capping plate 414, and a capping cylinder fixing seat 415, wherein the capping cylinder fixing seat 415 is fixed, the capping cylinder 412 is installed on the capping cylinder fixing seat 415, the upper capping plate 413 is fixed, and the lower capping plate 414 is fixed to the head of the capping cylinder 412; the multi-specification small package pushing mechanism includes a pushing cylinder 416, a pushing cylinder support plate 417, and a multi-specification pushing head 418, wherein the pushing cylinder support plate 417 is fixed, the pushing cylinder 416 is installed on the pushing cylinder support plate 417, and the multi-specification pushing head 418 is installed on the pushing cylinder 416. The multi-specification pushing head 418 is set at a corresponding height according to the thin cigarette rod or the thick cigarette rod.
[0069] The cigarette cartons conveyed in the separation device are cut on three sides in the same manner along the length direction of the cigarette cartons. The cigarette cartons are thick or thin cigarettes among conventional cigarette cartons. This part of the structure can be used for the same package of cigarette cartons shell and small package separation device 4. The specification pusher head in this device, when the cigarette cartons are thin cigarette cartons, the height of the bottom layer in the pusher head is between the height of one layer and two layers, and the top layer is outside the height of the cigarette cartons, so as to complete the pushing out of the small package of thin cigarette cartons. When the cigarette cartons are thick cigarette cartons, the bottom layer of the pusher head is responsible for pushing out the small packages of the lower layer of the cigarette cartons, and the top layer is responsible for pushing out the small packages of the upper layer, so as to complete the pushing out of the small packages of thick cigarette cartons.
[0070] The above-mentioned device 4 for separating the shells and small packages of cigarette cartons of various specifications has low requirements on the tolerance of the width of cigarette cartons and is compatible with cigarette cartons of various specifications. It is a highly adaptable device. Among the existing cigarette cartons, both thick and thin cigarette cartons can be separated from the shells and small packages. In addition, this structure is simple in design and quick and easy to debug and install.
[0071] See also Figures 18 to 21 As shown, the equipment also includes a cigarette pack conveying and visual inspection device 5, which is used for multi-faceted visual inspection of cigarette packs after the small packs are separated and processed through the channel. The cigarette pack conveying and visual inspection device 5 includes a cigarette pack stratification unit 50, a cigarette pack continuous conveying unit 52, and a cigarette pack sub-packaging and visual inspection unit 53. The cigarette pack stratification unit 50 is used to convey the multi-layer cigarette packs 7 to the cigarette pack continuous conveying unit 52 in layers. The cigarette pack continuous conveying unit 52 includes a powered flat belt conveying system 520, a layer smoke push-out sensor 521, and a sub-packaging action sensor 522. The powered flat belt conveying system 520 is connected to a fixed frame. A layer smoke push-out sensor 521 is provided at the front end of the flat belt conveying direction of the powered flat belt conveying system 520 to determine whether the cigarette pack 7 can be pushed out. A sub-packaging action sensor 522 is provided at the rear end to provide for subsequent sub-packaging. It is judged that when the cigarette pack 7 pushed out by the cigarette pack stratification unit 50 reaches the flat belt, the flat belt conveys the cigarette pack 7 forward, and this part realizes the continuous conveyance of the cigarette pack 7 after stratification; the cigarette pack subpackaging and visual inspection unit 53 includes a synchronous belt 530 with a block and a synchronous belt conveying system 531. The synchronous belt 530 with a block is connected to the power mechanism of the synchronous belt conveying system 531 through the belt to realize synchronous transmission. When the cigarette pack is conveyed to the end of the cigarette pack continuous conveying unit 52 and touches the subpackaging action sensor 522, the synchronous belt 530 with a block separates the continuous cigarette packs 7 at intervals and conveys them forward under the push of the block, and a visual inspection device is arranged in the conveying forward direction of the synchronous belt conveying system 531.
[0072] A bottom support plate with an image-taking port is arranged at the bottom of the synchronous belt 530 with a block, and a bottom light source camera group 532 is arranged below the bottom support plate. When the cigarette pack 7 reaches the bottom light source camera group 532, the light source camera is triggered to take a picture and complete the visual inspection of the bottom surface of the cigarette pack 7. The synchronous belt 530 with a block is equipped with a sensor, and the synchronous belt performs intermittent motion and stops at the bottom detection position, which will divide the continuous cigarette packs 7 on the cigarette pack continuous conveying unit 52 into disconnected ones, that is, the cigarette packs 7 are pushed forward by the block motion. The front light source camera group, the upper light source camera group, the rear light source camera group, the left light source camera group, and the right light source camera group are arranged in the conveying forward direction of the synchronous belt conveying system 531. When the cigarette pack 7 reaches the corresponding position, the visual inspection of the front, upper, rear, left, and right parts of the cigarette pack 7 is completed, and the unqualified cigarette packs 7 are rejected after reaching the rejection port position.
[0073] See also Fig. 20 and Fig.21As shown, the cigarette pack layering unit 50 includes a lifting cylinder 501, a lifting push plate 502, a storage base 503, a cigarette pack pressing and upper blocking mechanism 504, a layer cigarette pushing cylinder 505, and a layer cigarette pushing plate 506. The lifting cylinder 501 is fixedly connected to the storage base 503, and the lifting push plate 502 is connected to the head of the lifting cylinder 501; the cigarette pack pressing and upper blocking mechanism 504 also includes a compression spring 507, a linear bearing with a seat 508, a guide shaft 509, a pressing plate 510, a blocking plate 511, a rotating seat 512, a rotating cylinder 513, and a rotating cylinder 514. Cylinder 513; the linear bearing 508 with a seat in the cigarette strip pressing and upper blocking mechanism 504 is fixedly connected to the storage seat 503, the guide shaft 509 is fixedly connected to the pressing plate 510, the tail of the rotating cylinder 513 is hinged and fixed to the pressing plate 510, the head is hinged and fixed to the blocking plate 511, the blocking plate 511 is hinged and fixed to the rotating seat 512, the rotating seat 512 is connected and fixed to the pressing plate 510, the layer smoke pushing cylinder 505 is connected to the storage seat 503, and the head of the layer smoke pushing cylinder 505 is fixedly connected to the layer smoke pushing plate 506. When the double-layer cigarette pack 7 pushed out by the cigarette shell and small packet separation device 4 enters the cigarette pack stratification unit 50, the lifting cylinder extends to drive the lifting push plate 502 to push the cigarette pack 7 to the full stroke height. At this time, the cigarette pack pressing and upper blocking mechanism 504 arranged above the cigarette pack 7 contacts the upper surface of the upper layer of the double-layer cigarette pack 7 under the action of the compression spring 507. At the same time, the blocking plate 511 rotates to block the upper layer of the cigarette pack 7 when the rotating cylinder 513 extends. The layer cigarette pushing cylinder 505 retracts to drive the layer cigarette pushing plate 506 to push the lower layer of the cigarette pack 7 to the cigarette pack continuous conveying unit 52. Then the layer cigarette pushing plate 506 returns to the zero position, and the upper layer of the cigarette pack 7 falls to the original lower layer position. When the cigarette pack continuous conveying unit 52 completes the conveying of the lower layer of the cigarette pack 7, the second layer of the cigarette pack 7 can be pushed out. During the pushing, the blocking plate 511 is retracted without affecting the pushing action of the cigarette pack 7.
[0074] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A multi-specification cigarette packing device. Features: The invention comprises a main frame device (1), a cigarette stripping device (2), a cigarette centering clamping and positioning device (3) and a cigarette shell and small package separation device (4); the cigarette stripping device (2), the cigarette stripping device (3) and the cigarette shell and small package separation device (4) are all arranged on the main frame device (1); the main frame device (1) comprises a fixed table (11), a first support frame (12) and a cigarette conveying unit (13); the fixed table (11) and the first support frame (12) are connected and fixed, and the cigarette conveying unit (13) is fixed on the fixed table (11); the cigarette centering clamping and positioning device (3) is used to clamp and position the cigarette (6); the cigarette stripping device (2) is used to cut the side end surface of the cigarette (6) after clamping and positioning; the cigarette shell and small package separation device (4) is used to brush open the side end surface cut by the cigarette stripping device (2) to complete the separation of the cigarette shell and small package.
2. A multi-size cigarette packing device according to claim 1, Features: The cigarette conveying unit (13) comprises a main conveying synchronous machine (130), a driving pulley (131), a driving shaft (132), a first coupling (133), a servo motor (134), a driven pulley (135), a driven shaft (136), and a zero position sensor (137). The main conveying synchronous machine (130) is a toothed belt with a block evenly divided. The servo motor (134) is connected and fixed to the driving shaft (132) through the first coupling (133). The driving shaft (132) is connected and fixed to the driving pulley (131). The driven shaft (136) is connected and fixed to the driven pulley (135). When power is transmitted, the servo motor (134) rotates to drive the driving pulley (131) to rotate, thereby driving the main conveying synchronous machine (130) to rotate. The zero position sensor (137) is used to detect the block on the main conveying belt, thereby controlling the cigarette conveying unit (13) to perform intermittent movement.
3. A multi-size cigarette packing device according to claim 1, Features: The cigarette rod centering clamping and positioning device (3) comprises a cigarette rod lifting device, a cigarette rod length reference unit (31), and a cigarette rod centering unit (32). The cigarette rods perform intermittent motion on the cigarette rod conveying unit (13). The cigarette rod length reference unit (31) is located on both sides of the cigarette rod conveying unit (13) and is used for positioning the cigarette rod in the length direction. The cigarette rod lifting device is used for lifting the cigarette rods, and the cigarette rod centering unit (32) is used for centering the cigarette rods.
4. A multi-size cigarette packing device according to claim 3, Features: The cigarette length reference unit (31) comprises a reference cylinder (311), a fixed base (312), and a reference plate (313); the fixed base (312) is stationary; the reference cylinder (311) is connected and fixed to the fixed base (312); and the reference plate (313) is connected and fixed to the head of the reference cylinder (311); The cigarette rod lifting device comprises a thick cigarette rod lifting unit and / or a thin cigarette rod lifting unit; The cigarette centering unit (32) comprises a second support frame (321), a fixed plate (322), a pneumatic clamp (323), a clamp (324), and a height positioning plate (325); the second support frame (321) is fixed, the fixed plate (322) is connected and fixed to the second support frame (321), the pneumatic clamp (323) is connected and fixed to the fixed plate (322), the clamp (324) is connected and fixed to the pneumatic clamp (323), and the height positioning plate (325) is connected and fixed to the fixed plate (322).
5. A multi-size cigarette packing device according to claim 4, Features: The cigarette lifting unit (30) includes a fixed bracket (301), a three-position cylinder (302), a lifting plate (303), a linear guide rail (304), and a lifting head (305). The fixed bracket (301) is fixed, the three-position cylinder (302) and the fixed bracket (301) are fixed, the linear guide rail (304) is fixed to the fixed bracket (301), the lifting plate (303) is connected to the linear guide rail (304) and the head of the three-position cylinder (302), and the lifting head (305) is connected to the lifting plate (303). The three-position cylinder (302) is a cylinder with two strokes, and the linear guide rail (304) provides a linear guide function for lifting cigarettes.
6. The multi-specification cigarette packing device according to claim 1, Features: The cigarette stripping device (2) comprises a top block moving unit (21), a width cutting unit (22), a height cutting unit (23) and a cigarette strip auxiliary unit (24); the width cutting unit (22) and the height cutting unit (23) are mounted and fixed on the top block moving unit (21); the cigarette strip auxiliary unit (24) is used to fix the cigarette strip (6); the top block moving unit (21) comprises a fixed bottom plate (210), a top block driving cylinder (211), a mounting plate (212) and a top block (213); the fixed bottom plate (210) is fixed, the top block driving cylinder (211) is connected to the fixed bottom plate (210), the mounting plate (212) is connected to the head of the top block driving cylinder (211), and the top block (213) is connected to the mounting plate (212).
7. A device for unpacking cigarette cartons of various specifications according to claim 6, Features: The width cutting unit (22) comprises a transverse driving cylinder (220), a transverse linear guide rail (221), a transverse guide mounting seat (222) and a rotating knife body (223); the transverse linear guide rail (221) and the transverse driving cylinder (220) are fixed on a fixed bottom plate (210) on the top block motion unit (21); the head of the transverse driving cylinder (220) is connected to the transverse guide mounting seat (222); and the transverse guide mounting seat (222) is provided with a fixing hole for mounting the rotating knife body (223); The height cutting unit (23) comprises a longitudinal driving cylinder (230), a cylinder push plate (231), a longitudinal linear guide rail (232), a longitudinal guide mounting seat (233) and a rotating tool group (234); the head of the longitudinal driving cylinder (230) is connected to the cylinder push plate (231); the cylinder push plate (231) is connected to the longitudinal guide mounting seat (233); the longitudinal guide mounting seat (233) is fixed on the longitudinal linear guide rail (232); the longitudinal linear guide rail (232) and the longitudinal driving cylinder (230) are fixed on a fixed bottom plate (210) on the top block motion unit (21); and a fixing hole for mounting the rotating tool group (234) is provided on the longitudinal guide mounting seat (233).
8. The multi-specification cigarette packing device according to claim 7, Features: The rotating blade body (223) comprises a motor (2230), a motor seat (2231), a second coupling (2232), a circular blade (2233) and a blade cover (2234); the blade cover (2234) is connected to the motor seat (2231); the circular blade (2233) is connected to the second coupling (2232); the second coupling (2232) is fixed to the motor shaft; the motor (2230) is fixed to the motor seat (2231); and the motor seat mounting shaft (2235) is connected to the fixing holes of the transverse guide mounting seat (222) and the longitudinal guide mounting seat (233).
9. The multi-specification cigarette packing device according to claim 1, Features: The cigarette carton shell and small packet separation device (4) comprises a cut surface cover opening unit (40), a shell and small packet separation unit (41), a cigarette carton conveying unit (13) for conveying cigarette carton, and a cut surface cover opening unit (40) comprising a cigarette carton pressing mechanism, a brush wheel rotating mechanism, and a brush wheel up and down movement mechanism; the brush wheel rotating mechanism is mounted on the brush wheel up and down movement mechanism via a brush wheel fixing plate (405), the cigarette carton pressing mechanism is used to press the cigarette carton, and the brush wheel rotating mechanism brushes open the cover that has been cut on three sides; The shell and small package separation unit (41) includes a lid guiding mechanism, a lid pressing mechanism, and a multi-specification small package pushing mechanism. The cigarette carton lid enters the lid pressing mechanism under the guidance of the lid guiding mechanism, and the cigarette carton stops when it is in place. Here, the pressing cylinder (412) in the lid pressing mechanism drives the lower pressing plate (414) to press the lid between the upper pressing plate (413) and the lower pressing plate (414). After being pressed, the cigarette carton shell becomes stationary, and the pushing cylinder (416) drives the multi-specification pushing head (418) to make a linear motion facing the exposed surface of the small package, thereby separating the cigarette carton shell from the small package.
10. The multi-specification cigarette packing device according to claim 9, Features: The cigarette strip pressing mechanism comprises a pressing cylinder (401), a cylinder fixing seat (402), and a cigarette strip pressing plate (403); the cylinder fixing seat (402) is fixed, the pressing cylinder (401) is connected to the cylinder fixing seat (402), and the cigarette strip pressing plate (403) is connected to the head of the pressing cylinder (401); when the cigarette strip is in the cutting surface opening unit (40) working position, the pressing cylinder (401) is opened until the cigarette strip pressing plate (403) contacts the upper surface of the cigarette strip; The brush wheel rotating mechanism comprises a brush wheel (404), a brush wheel fixing plate (405) and a brush wheel rotating power group (406); the brush wheel fixing plate (405) provides installation support for the brush wheel (404) and the brush wheel rotating power group (406); the brush wheel up and down movement mechanism is a set of linear motion lead screw modules (407).
11. The multi-specification cigarette packing device according to claim 9, Features: The cover guide mechanism comprises an upper guide plate (410) and a lower guide plate (411) which are fixedly installed; the cover pressing mechanism comprises a cover pressing cylinder (412), an upper cover pressing plate (413), a lower cover pressing plate (414), and a cover pressing cylinder fixing seat (415); the cover pressing cylinder fixing seat (415) is fixed, the cover pressing cylinder (412) is installed on the cover pressing cylinder fixing seat (415), the upper cover pressing plate (413) is fixed, and the lower cover pressing plate (414) is fixed to the head of the cover pressing cylinder (412); the multi-specification small package pushing mechanism comprises a pushing cylinder (416), a pushing cylinder support plate (417), and a multi-specification pushing head (418); the pushing cylinder support plate (417) is fixed, the pushing cylinder (416) is installed on the pushing cylinder support plate (417), and the multi-specification pushing head (418) is installed on the pushing cylinder (416).
12. The multi-specification cigarette packing device according to claim 1, Features: The device also includes a cigarette pack conveying and visual inspection device (5), which includes a cigarette pack stratification unit (50), a cigarette pack continuous conveying unit (52), and a cigarette pack sub-packaging and visual inspection unit (53). The cigarette pack stratification unit (50) is used to convey multiple layers of cigarette packs (7) to the cigarette pack continuous conveying unit (52) in layers. The cigarette pack continuous conveying unit (52) includes a powered flat belt conveying system (520), a layer smoke push-out sensor (521), and a packing action sensor (522). The powered flat belt conveying system (520) is connected to a fixed frame. The front end of the powered flat belt conveying system (520) in the flat belt conveying direction is provided with a layer smoke push-out sensor (521) for judging whether the cigarette pack (7) can be pushed out. The cigarette pack (7) is pushed out, and a packing action sensor (522) is arranged at the rear end to provide judgment for subsequent packing. When the cigarette pack (7) pushed out by the cigarette pack layering unit (50) reaches the flat belt, the flat belt conveys the cigarette pack (7) forward. The cigarette pack packing and visual inspection unit (53) comprises a synchronous belt with a stopper (530) and a synchronous belt conveying system (531). The synchronous belt with a stopper (530) is connected to the power mechanism of the synchronous belt conveying system (531) through a belt. When the cigarette pack is conveyed to the end of the cigarette pack continuous conveying unit (52) and touches the packing action sensor (522), the synchronous belt with a stopper (530) separates the continuous cigarette packs (7) at intervals and conveys them forward under the push of the stopper. A visual inspection device is arranged in the conveying forward direction of the synchronous belt conveying system (531).
13. A multi-size cigarette packing device according to claim 12, Features: A bottom support plate with an image-taking port is arranged at the bottom of the synchronous belt (530) with a stopper, and a bottom light source camera group (532) is arranged below the bottom support plate. When the cigarette package (7) reaches the bottom light source camera group (532), the light source camera is triggered to take an image, thereby completing visual inspection of the bottom surface of the cigarette package (7); A front light source camera group, an upper light source camera group, a rear light source camera group, a left light source camera group, and a right light source camera group are respectively arranged in the conveying direction of the synchronous belt conveyor system (531). When the cigarette pack (7) arrives at the corresponding position, visual inspection of the front, upper, rear, left, and right parts of the cigarette pack (7) is completed, and unqualified cigarette packs (7) are rejected after reaching the rejection port position.
14. The multi-specification cigarette packing device according to claim 12, Features: The cigarette pack layering unit (50) comprises a lifting cylinder (501), a lifting push plate (502), a storage seat (503), a cigarette pack pressing and upper layer blocking mechanism (504), a layer cigarette pushing cylinder (505), and a layer cigarette pushing plate (506); the lifting cylinder (501) is fixedly connected to the storage seat (503); the lifting push plate (502) is connected to the head of the lifting cylinder (501); the cigarette pack pressing and upper layer blocking mechanism (504) also comprises a compression spring (507), a seated linear bearing (508), a guide shaft (509), a pressing plate (510), a blocking plate (511), a rotating seat (512), a rotating The cylinder (513); the seated linear bearing (508) in the cigarette pressing and upper blocking mechanism (504) is fixedly connected to the bin seat (503); the guide shaft (509) is fixedly connected to the pressing plate (510); the tail of the rotating cylinder (513) is hingedly fixed to the pressing plate (510); the head is hingedly fixed to the blocking plate (511); the blocking plate (511) is hingedly fixed to the rotating seat (512); the rotating seat (512) is connected and fixed to the pressing plate (510); the layer smoke pushing cylinder (505) is connected to the bin seat (503); and the head of the layer smoke pushing cylinder (505) is fixedly connected to the layer smoke pushing plate (506).
Citation Information
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CN117735055A
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