Y-axis cantilever structure of slide-making dyeing machine

By designing a combination of rotary drive device, transmission device and positioning device in the filming dyeing machine, the problem of inaccurate movement in the Y-axis direction is solved, higher accuracy and stability are achieved, and dyeing quality and efficiency are improved.

CN222158753UActive Publication Date: 2024-12-13WUHAN SINO INTELLIGENT MEDICINE CO LTD
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Patent Information

Application Number
CN202421014503.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-13
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The Y-axis movement of existing production and dyeing machines lacks accuracy and stability, resulting in inaccurate transfer of slides, affecting dyeing quality and efficiency.

Method used

A Y-axis cantilever structure of a film dyeing machine including a rotary drive device, a transmission device and a positioning device is designed. The conveyor belt is driven by a motor to move. The connecting plate in the transmission device converts the conveyor belt movement amount into the Y-axis drag chain movement amount, and The transmission resistance is reduced through linear guide rails and guide sliders, and the zero-point repositioning is achieved using slotted photoelectric switches and positioning baffles.

Benefits of technology

Improve the conveying accuracy of the Y-axis drag chain, reduce the output torque of the drive power and the deformation of the transmission belt, avoid errors caused by weight and vibration, ensure stability and accuracy under high-speed and high-precision operation, and improve the Quality and efficiency of production dyeing.

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Abstract

The utility model relates to a Y-axis cantilever structure of a slide-making dyeing machine. The Y-axis cantilever structure comprises a Y-axis cantilever connecting bottom plate, the rotary driving device is arranged on the Y-axis cantilever connecting bottom plate and comprises a motor mounting plate and a driving motor, and a conveying belt is connected to a main shaft of the driving motor; the transmission device comprises a connecting plate, a conveyor belt connecting device is arranged at the upper end of the connecting plate, and a guide device is arranged at the lower end of the connecting plate; the conveying belt is driven by the motor to move, then the movement amount of the conveying belt is converted into the movement amount of the Y-axis drag chain through the connecting plate in the transmission device, the transmission device is guided through the linear guide rail and the guide sliding block, most transmission resistance is borne in a sliding fit mode, and original weight resistance needed by direct drive is converted into sliding friction force; the output torque of driving power is reduced, deformation and transmission errors of a transmission belt are reduced, errors caused by weight and vibration are avoided, the conveying accuracy of the Y-axis drag chain can be improved, and the quality and efficiency of flaking and dyeing are improved.
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Description

Technical Field

[0001] The present application relates to the field of slide making and dyeing machine equipment, and in particular to a Y-axis cantilever structure of a slide making and dyeing machine. Background Art

[0002] The steps of liquid-based cytology pathology examination are divided into four stages: sampling, slide preparation, staining, observation and diagnosis. Among them, the slide preparation and staining machine is often used to prepare and stain human cell or bacterial samples before pathological analysis. It uses special reagents to remove interfering components in the specimen, prepare and stain cells in batches, and make thin cell slices for pathological diagnosis. It is suitable for pathological examination of liquid-based cells such as cervical cells, sputum / alveolar lavage fluid, urine cells, serous cavity cells, and needle aspiration cells.

[0003] The existing Chinese patent document with Chinese patent number CN201921828832.7 discloses a three-axis material transfer mechanism for slide preparation and staining. The lifting robot arm is provided with a lifting slider that moves in the vertical direction. A sling is fixedly installed on the lifting slider. A hook is provided at the lower end of the sling. The slide storage basket is provided with a lifting ear that cooperates with the hook on the sling. The slide storage basket is a hollow structure, and a slot is provided in the slide storage basket for inserting the slide along the vertical direction.

[0004] However, the above structure adopts a motor direct drive mode, lacks relevant limit and positioning structures, and cannot accurately transfer the slide. Therefore, it is necessary to design a new Y-axis cantilever structure of the slide making and staining machine. Summary of the invention

[0005] Based on this, in order to solve the above-mentioned technical problems, this patent proposes a Y-axis cantilever structure of a film making and dyeing machine to solve the problem of accurate and stable movement of dyeing equipment in the Y-axis direction.

[0006] The present application provides a Y-axis cantilever structure of a film making and dyeing machine, comprising:

[0007] The Y-axis cantilever is connected to the base plate;

[0008] A rotation drive device is arranged on the Y-axis cantilever connection bottom plate, the rotation drive device comprises a motor mounting plate and a drive motor, and a conveyor belt is connected to the main shaft of the drive motor;

[0009] The transmission device comprises a connecting plate, the upper end of which is provided with a conveyor belt connecting device, and the lower end of which is provided with a guiding device;

[0010] A Y-axis drag chain, wherein the lower end of the Y-axis drag chain is fixed to the Y-axis cantilever connecting bottom plate, and the upper end of the Y-axis drag chain is fixed to the connecting plate. The driving motor rotates to drive the conveyor belt to rotate, so that the connecting plate moves along the guide device, and at the same time drives the Y-axis drag chain to move;

[0011] The positioning device comprises a positioning baffle and a position detection sensor, wherein the positioning baffle is fixed on the guiding device, and the position detection sensor is fixed on the connecting plate.

[0012] Preferably, the motor mounting plate comprises a vertical plate and a bearing plate, the bearing plate is provided with a through hole, and the main shaft of the driving motor is located in the through hole.

[0013] Preferably, a driving wheel is sleeved on the main shaft of the driving motor, a driven wheel mounting seat is also provided on the Y-axis cantilever connecting base plate, a driven wheel is sleeved on the driven wheel mounting seat, one end of the conveyor belt is sleeved on the driving wheel, and the other end of the conveyor belt is sleeved on the driven wheel.

[0014] Preferably, the driving wheel and the driven wheel are both provided with gears, and the conveyor belt is a synchronous belt.

[0015] Preferably, the conveyor belt connecting device includes a conveyor belt fixed connecting seat and a conveyor belt pressure plate, the conveyor belt fixed connecting seat is fixed on the upper surface of the connecting plate, the conveyor belt fixed connecting seat is provided with a connecting slot, and the conveyor belt pressure plate clamps part of the conveyor belt in the connecting slot.

[0016] Preferably, a Y-axis drag chain connecting plate is also provided on the connecting plate, one end of the Y-axis drag chain connecting plate is connected to the connecting plate, and the other end of the Y-axis drag chain connecting plate is connected to the upper end of the Y-axis drag chain.

[0017] Preferably, the Y-axis cantilever connecting base plate, motor mounting plate and guide device are all made of aluminum alloy.

[0018] Preferably, the position detection sensor is a slot-type photoelectric switch, which is fixed on the Y-axis drag chain connecting plate. The position detection sensor and the upper end of the Y-axis drag chain are in the same plane in the length direction of the Y-axis cantilever connecting base plate.

[0019] Preferably, the guide device comprises a linear guide rail and a guide slider, the guide slider slides along the direction of the linear guide rail, and the top of the guide slider is fixedly connected to the connecting plate.

[0020] Preferably, the positioning baffle is fixed to the end of the linear guide rail, and the position detection sensor sets the end of the linear guide rail as the starting zero point.

[0021] Technical advantages of this application:

[0022] 1. The conveyor belt is driven by a motor, and then the movement of the conveyor belt is converted into the movement of the Y-axis drag chain through the connecting plate in the transmission device. The transmission device is guided by linear guides and guide sliders. The sliding fit takes over most of the transmission resistance, converting the weight resistance originally required for direct drive into sliding friction. This not only reduces the output torque of the driving power, reduces the deformation and transmission error of the transmission belt, and avoids the error caused by weight and vibration, but also improves the accuracy of the Y-axis drag chain transmission, and improves the quality and efficiency of film production and dyeing.

[0023] 2. The slot-type photoelectric switch and positioning baffle are set to reposition the zero point of the Y-axis direction at any time to prevent the transmission belt from shifting due to errors after repeated use. Repositioning can ensure the accuracy of the Y-axis drag chain;

[0024] 3. The overall structure is made of aluminum alloy material to improve mechanical strength and rigidity, ensuring stability under high-speed and high-precision operations. The structure is easy to install, maintain and has a long service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0026] Figure 1 This is a schematic diagram of the overall structure of the Y-axis cantilever structure of the slide making and dyeing machine provided in one embodiment of the present application.

[0027] Figure 2 A three-dimensional diagram of the Y-axis cantilever structure of a film making and dyeing machine provided in one embodiment of the present application.

[0028] Figure 3 A schematic diagram of the exploded structure of the Y-axis cantilever structure of the slide making and dyeing machine provided in one embodiment of the present application.

[0029] Figure 4 A top view of the Y-axis cantilever structure of the film making and dyeing machine provided in one embodiment of the present application.

[0030] Figure 5 This is a rear view of the Y-axis cantilever structure of the slide making and staining machine provided in one embodiment of the present application.

[0031] Figure 6 A side view of the Y-axis cantilever structure of the slide making and dyeing machine provided in one embodiment of the present application.

[0032] Figure numerals: Y-axis cantilever connecting base plate 1; rotating drive device 2; motor mounting plate 21; vertical plate 211; bearing plate 212; through hole 213; driving motor 22; driving wheel 221; conveyor belt 23; driven wheel mounting seat 24; driven wheel 241; transmission device 3; connecting plate 31; conveyor belt connecting device 32; conveyor belt fixed connecting seat 321; connecting slot 320; conveyor belt pressure plate 322; guide device 33; linear guide rail 331; guide slider 332; Y-axis drag chain connecting plate 34; Y-axis drag chain 4; positioning device 5; positioning baffle 51; position detection sensor 52. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] It should be noted that all squareness indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the squareness indication will also change accordingly.

[0035] In addition, in the present invention, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0036] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] The present application provides a Y-axis cantilever structure of a film making and dyeing machine.

[0038] like Figures 1 to 6 As shown, in one embodiment of the present application,

[0039] like Figure 1 Shown is a Y-axis cantilever structure of a film making and dyeing machine, comprising a Y-axis cantilever connecting base plate 1, a rotating drive device 2, a transmission device 3, a Y-axis drag chain 4 and a positioning device 5.

[0040] The Y-axis cantilever connection base plate 1 is the motion support base plate of the Y-axis, and the power input, transmission and power output of the entire Y-axis are all arranged in the Y-axis cantilever connection base plate 1.

[0041] like Figure 2-Figure 5 As shown: the rotary drive device 2 of the utility model is arranged on the Y-axis cantilever connecting base plate 1, and the rotary drive device 2 includes a motor mounting plate 21 and a drive motor 22. A conveyor belt 23 is connected to the main shaft of the drive motor 22. The drive motor 22 is generally a stepper motor, which provides power for the entire device and drives other devices through the conveyor belt 23.

[0042] The motor mounting plate 21 includes a vertical plate 211 and a supporting plate 212. A through hole 213 is provided on the supporting plate 212. The main shaft of the driving motor 22 is located in the through hole 213. The driving motor 22 is inverted and fixed on the supporting plate 212. The main shaft of the driving motor 22 is inserted into the through hole 213, and the conveyor belt 23 is connected to the end of the main shaft.

[0043] In order to reduce the friction of the conveyor belt 23, a driving wheel 221 is sleeved on the main shaft of the driving motor 22, and a driven wheel mounting seat 24 is also provided on the Y-axis cantilever connecting base plate 1, and a driven wheel 241 is sleeved on the driven wheel mounting seat 24. One end of the conveyor belt 23 is sleeved on the driving wheel 221, and the other end of the conveyor belt 23 is sleeved on the driven wheel 241.

[0044] In order to improve the transmission accuracy of the conveyor belt 23, gears are provided on the driving wheel 221 and the driven wheel 241, and the conveyor belt 23 is a synchronous belt.

[0045] like Figure 2-4 As shown: The main improvement of the utility model lies in the transmission device 3. Specifically, the transmission device 3 includes a connecting plate 31, a conveyor belt connecting device 32 is provided at the upper end of the connecting plate 31, and a guide device 33 is provided at the lower end of the connecting plate 31; the conveyor belt connecting device 32 connects part of the entire transmission device 3 with the conveyor belt, and converts the movement of the conveyor belt 23 into the movement of the connecting plate 31.

[0046] like Figure 3-5 As shown: the conveyor belt connecting device 32 includes a conveyor belt fixed connecting seat 321 and a conveyor belt pressure plate 322. The conveyor belt fixed connecting seat 321 is fixed on the upper surface of the connecting plate 31. The conveyor belt fixed connecting seat 321 is provided with a connecting slot 320. The conveyor belt pressure plate 322 clamps part of the conveyor belt 23 in the connecting slot 320.

[0047] like Figure 3-6 As shown: Another major improvement of the utility model is that a guide device 33 is provided. Specifically, the guide device 33 includes a linear guide rail 331 and a guide slider 332. The guide slider 332 slides along the direction of the linear guide rail 331, and the top of the guide slider 332 is fixedly connected to the connecting plate 31.

[0048] The linear guide rail 331 in the guide device 33 is directly mounted on the Y-axis cantilever connecting base plate 1, and then the weight of the connecting plate 31 is carried by the guide slider 332, so that the movement of the connecting plate 31 only needs to overcome the sliding friction. Therefore, the conveyor belt 23 can easily drive the movement of the entire connecting plate 31, and the radial path of the rotation of the driving wheel 221 of the driving motor 22 and the moving distance of the conveyor belt 23 can be kept the same, thereby achieving the purpose of precise control.

[0049] The Y-axis cantilever connecting base plate 1, the motor mounting plate 21 and the guide device 33 are all made of aluminum alloy. The above structure is made of aluminum alloy material to improve the mechanical strength and rigidity, ensure the stability under high-speed and high-precision operation, and the structure is easy to install, easy to maintain and has a long service life.

[0050] The Y-axis drag chain 4 of the utility model serves as a connecting element with an external manipulator. The lower end of the Y-axis drag chain 4 is fixed to the Y-axis cantilever connecting base plate 1, and the upper end of the Y-axis drag chain 4 is fixed to the connecting plate 31. The driving motor 22 rotates, and the driving conveyor belt 23 rotates, so that the connecting plate 31 moves along the guide device 33, and at the same time drives the Y-axis drag chain 4 to move. A Y-axis drag chain connecting plate 34 is also provided on the connecting plate 31. One end of the Y-axis drag chain connecting plate 34 is connected to the connecting plate 31, and the other end of the Y-axis drag chain connecting plate 34 is connected to the upper end of the Y-axis drag chain 4.

[0051] In order to further accurately control the entire device, a positioning device 5 capable of positioning the zero point is provided, comprising a positioning baffle 51 and a position detection sensor 52 . The positioning baffle 51 is fixed on the guide device 33 , and the position detection sensor 52 is fixed on the connecting plate 31 .

[0052] Specifically, the position detection sensor 52 is a slot-type photoelectric switch, and the position detection sensor 52 is fixed on the Y-axis drag chain connecting plate 34. The position detection sensor 52 and the upper end of the Y-axis drag chain 4 are in the same plane in the length direction of the Y-axis cantilever connecting base plate 1. The positioning baffle 51 is fixed to the end of the linear guide 331, and the position detection sensor 52 sets the end of the linear guide 331 as the starting zero point.

[0053] When each batch of inspection begins or the specified time interval is reached, or the machine is started: the drive motor 22 drives the conveyor belt 23 to move the connecting plate 31 toward the drive motor 22. At the same time, after the position detection sensor 52 is blocked by the positioning baffle 51, the position detection sensor 52 sends a zero position signal to the slide making and dyeing machine controller, which sets the position as the zero point of the Y axis, and then other operating tasks of the slide making and dyeing machine can be performed.

[0054] The slot-type photoelectric switch and positioning baffle can be set to reposition the zero point of the Y-axis direction at any time to prevent the transmission belt from offset due to errors after repeated use. Repositioning can ensure the accuracy of the Y-axis drag chain.

[0055] Working principle: The conveyor belt is driven by a motor, and then the movement of the conveyor belt is converted into the movement of the Y-axis drag chain through the connecting plate in the transmission device. The transmission device is guided by linear guides and guide sliders. The sliding fit takes over most of the transmission resistance, and converts the weight resistance originally required for direct drive into sliding friction. It not only reduces the output torque of the driving power, reduces the deformation and transmission error of the transmission belt, and avoids the error caused by weight and vibration, but also can improve the accuracy of the Y-axis drag chain transmission, and improve the quality and efficiency of film production and dyeing.

[0056] The technical features of the above embodiments can be combined arbitrarily, and the execution order of each method step is not limited. In order to make the description concise, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification. The above-mentioned embodiments only express several implementation methods of the present application, and their descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of this application. It should be pointed out that for ordinary technicians in this field, without departing from the concept of the present application, several deformations and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the attached claims.

Claims

1. A Y-axis cantilever structure of a film making and dyeing machine, characterized in that: include: The Y-axis cantilever is connected to the base plate (1); A rotation drive device (2) is arranged on the Y-axis cantilever connection base plate (1), the rotation drive device (2) comprising a motor mounting plate (21) and a drive motor (22), the main shaft of the drive motor (22) being connected to a conveyor belt (23); The transmission device (3) comprises a connecting plate (31), the upper end of the connecting plate (31) being provided with a conveyor belt connecting device (32), and the lower end of the connecting plate (31) being provided with a guiding device (33); A Y-axis drag chain (4), wherein the lower end of the Y-axis drag chain (4) is fixed to the Y-axis cantilever connecting base plate (1), and the upper end of the Y-axis drag chain (4) is fixed to the connecting plate (31). The driving motor (22) rotates to drive the conveyor belt (23) to rotate, so that the connecting plate (31) moves along the guide device (33), and at the same time drives the Y-axis drag chain (4) to move; The positioning device (5) comprises a positioning baffle (51) and a position detection sensor (52); the positioning baffle (51) is fixed on the guide device (33), and the position detection sensor (52) is fixed on the connecting plate (31).

2. The Y-axis cantilever structure of the film making and dyeing machine according to claim 1, characterized in that: The motor mounting plate (21) comprises a vertical plate (211) and a bearing plate (212); a through hole (213) is provided on the bearing plate (212); and a main shaft of the drive motor (22) is located in the through hole (213).

3. The Y-axis cantilever structure of the film making and dyeing machine according to claim 2 is characterized in that: A driving wheel (221) is sleeved on the main shaft of the driving motor (22), a driven wheel mounting seat (24) is further provided on the Y-axis cantilever connecting base plate (1), a driven wheel (241) is sleeved on the driven wheel mounting seat (24), one end of the conveyor belt (23) is sleeved on the driving wheel (221), and the other end of the conveyor belt (23) is sleeved on the driven wheel (241).

4. The Y-axis cantilever structure of the film making and dyeing machine according to claim 3 is characterized in that: The driving wheel (221) and the driven wheel (241) are both provided with gears, and the conveyor belt (23) is a synchronous belt.

5. The Y-axis cantilever structure of the film making and dyeing machine according to claim 4 is characterized in that: The conveyor belt connection device (32) comprises a conveyor belt fixed connection seat (321) and a conveyor belt pressure plate (322); the conveyor belt fixed connection seat (321) is fixed to the upper surface of the connection plate (31); a connection slot (320) is provided on the conveyor belt fixed connection seat (321); and the conveyor belt pressure plate (322) clamps a portion of the conveyor belt (23) into the connection slot (320).

6. The Y-axis cantilever structure of the film making and dyeing machine according to claim 5, characterized in that: A Y-axis drag chain connecting plate (34) is also provided on the connecting plate (31), one end of the Y-axis drag chain connecting plate (34) is connected to the connecting plate (31), and the other end of the Y-axis drag chain connecting plate (34) is connected to the upper end of the Y-axis drag chain (4).

7. The Y-axis cantilever structure of the film making and dyeing machine according to claim 6, characterized in that: The Y-axis cantilever connecting base plate (1), the motor mounting plate (21) and the guide device (33) are all made of aluminum alloy material.

8. The Y-axis cantilever structure of the film making and dyeing machine according to claim 7, characterized in that: The position detection sensor (52) is a slot-type photoelectric switch, and the position detection sensor (52) is fixed on the Y-axis drag chain connecting plate (34). The position detection sensor (52) and the upper end of the Y-axis drag chain (4) are located in the same plane in the length direction of the Y-axis cantilever connecting base plate (1).

9. The Y-axis cantilever structure of the film making and dyeing machine according to claim 8, characterized in that: The guide device (33) comprises a linear guide rail (331) and a guide slider (332); the guide slider (332) slides along the direction of the linear guide rail (331); and the top of the guide slider (332) is fixedly connected to the connecting plate (31).

10. The Y-axis cantilever structure of the film making and dyeing machine according to claim 9, characterized in that: The positioning baffle (51) is fixed to the end of the linear guide rail (331), and the position detection sensor (52) sets the end of the linear guide rail (331) as the starting zero point.