Winding device for reflective fabric production
By designing an automated reflective cloth winding device, the automatic winding and unloading of reflective cloth is achieved by using lifting cylinders, arc-shaped grooves and storage channels, solving the problem of inconvenience in the existing technology, and improving the winding effect and Stability reduces labor demand and equipment footprint.
Patent Information
- Application Number
- CN202421002700.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing reflective cloth winding device requires multiple people to cooperate during the discharge process, which consumes a lot of labor. The length and weight of the reflective cloth winding after the discharge are large, resulting in inconvenient discharge.
A winding device for the production of reflective cloth is designed, including a frame, tensioning device, winding frame, support seat, winding motor, material storage channel and cutting knife, and automatic reflective cloth is realized by lifting cylinders and arc grooves. Winding and unloading, using shock absorber and electrostatic removal layer to improve transmission stability, and setting rollers for surface shaping to reduce additional equipment needs.
It realizes automatic winding and unloading of reflective cloth, reduces labor demand, improves winding effect and stability, reduces equipment footprint, and extends service life.
Smart Images

Figure CN222159212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a winding device for processing reflective cloth, in particular to a winding device for producing reflective cloth. Background Art
[0002] In the production process of reflective fabric, in order to facilitate subsequent transportation and storage, a winding process is generally added after the final process of the reflective fabric production; the existing reflective fabric winding is mainly driven by the winding motor to drive the winding roller to rotate to carry out the winding work of the reflective fabric; in the actual use process, after the reflective fabric is wound to a certain thickness, it is necessary to stop the machine to cut and separate the wound reflective fabric from the previous reflective fabric, and then take the wound reflective fabric roll from the winding roller; but the winding roller itself is long, and the weight of the wound reflective fabric roll is heavy, resulting in the need for multiple people to cooperate and consume a lot of labor during the unloading process, so that the whole unloading process is very inconvenient. Therefore, the existing reflective fabric winding device has the advantage of inconvenient unloading. Utility Model Content
[0003] The purpose of the utility model is to provide a winding device for producing reflective cloth. The utility model has the advantage of convenient material unloading.
[0004] The technical solution of the utility model: a winding device for producing reflective cloth comprises a frame and a tensioning device arranged on the frame, the frame is provided with a winding frame and a supporting seat which are symmetrically distributed, the winding frame and the supporting seat are both arranged on one side of the tensioning device; a winding motor is arranged on the winding frame, and a winding piece is installed on the winding motor; a connecting seat is arranged on the side of the supporting seat facing the winding frame, and an arc-shaped groove for supporting the winding piece is arranged on the top surface of the connecting seat; a first lifting cylinder located on the frame is connected to the bottom surface of the supporting seat; a material storage channel is arranged between the tensioning device and the winding frame, and a cutting knife is arranged on the end of the material storage channel close to the winding frame; when the winding work is carried out, it is only necessary to roll the winding The end of the reflective fabric is initially wound around the winding member, and then the first lifting cylinder is used to drive the support seat to move upward, and the connecting seat is used to support the other end of the winding member, so that the reflective fabric can be wound; after the winding is completed, the first lifting cylinder drives the support seat to move downward, so that the end of the winding member is in an open state, so that the wound reflective fabric can be easily removed from the winding member, which is convenient for unloading; the tensioning device can be used to adjust the tightness of the reflective fabric to ensure the winding effect; the storage channel can initially store the reflective fabric during the process of replacing the wound reflective fabric, so as to facilitate the initial winding of the reflective fabric before the subsequent winding work, which is further convenient for use.
[0005] In the aforementioned winding device for producing reflective cloth, two symmetrically distributed shock-absorbing seats are arranged on the top surface of the storage channel, and a cutting cylinder is arranged on the top surface of each shock-absorbing seat; each cutting cylinder is connected to a cutting seat; both ends of the cutting knife are installed on the cutting seat; the shock-absorbing seat is made of rubber material; the cutting cylinder can automatically drive the cutting knife to perform cutting work, which is convenient for use; and the setting of the shock-absorbing seat can minimize the vibration transmitted to the storage channel during the operation of the cutting cylinder, thereby avoiding the deviation of the reflective cloth due to vibration during the transmission process, and ensuring the stability of the winding.
[0006] In the aforementioned winding device for producing reflective cloth, a mounting groove is provided on the bottom surface of the cutting seat at the position corresponding to the cutting knife, and screw holes are fixed on both side surfaces of the mounting groove; fixing screw holes are also provided at both ends of the cutting knife, and the cutting knife is installed in the mounting groove of the cutting seat through a fixing piece; the fixing screw holes, the mounting groove and the fixing piece can be used to limit and fix the position of the cutting knife, thereby improving the stability of the structure.
[0007] In the aforementioned winding device for producing reflective fabric, a second lifting cylinder is arranged between the support seat and the winding frame, and a rubber pad is installed on the second lifting cylinder.
[0008] In the aforementioned winding device for producing reflective cloth, the tensioning device includes two symmetrically distributed tensioning mounting plates, and a plurality of evenly distributed lower tensioning rollers are arranged between the two tensioning mounting plates; an upper tensioning roller is arranged between each two adjacent lower tensioning rollers, and the surface of each upper tensioning roller and lower tensioning roller is coated with an anti-static layer; an adjustment waist hole is provided on the tensioning mounting plate at the position corresponding to each upper tensioning roller, and a locking piece installed on the upper tensioning roller is provided on one side of each adjustment waist hole; the anti-static layer can prevent the reflective cloth from being adsorbed on the upper tensioning roller and the lower tensioning roller during the transmission process, thereby ensuring the stability of the transmission; the upper tensioning roller is installed by using the adjustment waist hole, so that the position of the upper tensioning roller can be adjusted, which improves the flexibility of use and also improves the winding effect.
[0009] In the aforementioned winding device for producing reflective cloth, a plurality of sets of evenly distributed shaping rollers are rotatably installed on the inner side wall of the storage channel; the shaping rollers can be used to shape the reflective cloth while conveying it, thereby eliminating the need for additional shaping equipment and reducing the floor space.
[0010] In the aforementioned winding device for producing reflective fabric, a wear-resistant layer is bonded to the inner bottom surface of the arc-shaped groove; the provision of the wear-resistant layer prolongs the wear resistance of the connecting seat and prolongs its service life.
[0011] Compared with the prior art, the utility model improves the existing reflective cloth winding device by arranging a winding frame and a support seat on the frame, and respectively arranging a winding motor, a winding piece and a connecting seat on the winding frame and the support seat, and cooperating with a first lifting cylinder connected to the bottom surface of the support seat, so that when the winding work is performed, it is only necessary to initially wind the end of the rolled reflective cloth around the winding piece, and then use the first lifting cylinder to drive the support seat to move upward, and use the connecting seat to support the other end of the winding piece, so that the reflective cloth can be wound; after the winding is completed, the first lifting cylinder drives the support seat to move downward, so that the end of the winding piece is in an open state, thereby The rolled reflective cloth can be conveniently taken off the winding piece, which is convenient for unloading; by arranging a tensioning device on the frame, the tightness of the reflective cloth can be adjusted by the tensioning device, so that the reflective cloth is prevented from being loose inside during the rolling process, and the rolling effect is guaranteed; at the same time, by arranging a storage channel and a cutting knife, the cutter can automatically separate the rolled reflective cloth from the reflective cloth that needs to be rolled up later, without manual operation, which is convenient for use; and the storage channel can initially store the reflective cloth during the process of replacing the rolled reflective cloth, so as to facilitate the initial winding of the reflective cloth before the subsequent rolling work, which is further convenient for use.
[0012] In addition, the utility model also installs the cutting cylinder and the cutting knife by arranging a shock-absorbing seat, and the cutting cylinder can automatically drive the cutting knife to perform cutting work, which is convenient for use; and the setting of the shock-absorbing seat can minimize the vibration transmitted to the material storage channel during the operation of the cutting cylinder, thereby avoiding the deviation of the reflective cloth due to vibration during the transmission process, and ensuring the stability of the winding; by arranging a mounting groove on the bottom surface of the cutting seat, and the mounting groove and the cutting knife are both provided with fixing screw holes, the position of the cutting knife can be limited and fixed by using the fixing screw holes, the mounting groove and the fixing piece, thereby improving the stability of the structure; by arranging a second lifting cylinder and a rubber pad, during the process of unloading, the second lifting cylinder is used to lift the rubber pad to support it under the reflective cloth, thereby reducing the pressure of the reflective cloth on the winding piece and slowing down the winding. The utility model can prevent the damage of the parts and prolong the service life; the anti-static layer is coated on the surface of the lower tension roller and the upper tension roller, and the anti-static layer can be used to prevent the reflective cloth from being adsorbed on the upper tension roller and the lower tension roller during the transmission process, so as to ensure the stability of the transmission; the adjustment waist hole is provided on the tension mounting plate, and the upper tension roller is installed by the adjustment waist hole, so that the position of the upper tension roller can be adjusted, which improves the flexibility of use and can also improve the winding effect; the shaping roller is rotatably installed on the inner wall of the storage channel, and the shaping roller can be used to shape the reflective cloth while conveying the reflective cloth, so that no additional shaping equipment is required, and the floor space is reduced; the wear-resistant layer is bonded on the inner bottom surface of the arc groove, and the wear-resistant layer can be used to increase the wear resistance of the connecting seat, thereby prolonging the service life. Therefore, the utility model can not only facilitate the unloading of materials, but also has the advantages of good winding effect, convenient use, high working stability, high structural stability, small floor space and long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 It is a top view of the utility model;
[0015] Figure 3 It is a side view of the utility model;
[0016] Figure 4 It is a structural diagram of the connecting seat;
[0017] Figure 5 yes Figure 1 A partial enlarged view of point A in the middle.
[0018] The marks in the attached drawings are: 1-frame, 2-winding frame, 3-support seat, 4-winding motor, 5-winding member, 6-connecting seat, 7-arc groove, 8-first lifting cylinder, 9-storage channel, 10-cutting knife, 11-shock-absorbing seat, 12-cutting cylinder, 13-cutting seat, 14-mounting groove, 15-second lifting cylinder, 16-rubber pad, 17-tensioning mounting plate, 18-lower tensioning roller, 19-upper tensioning roller, 20-antistatic layer, 21-adjusting waist hole, 22-shaping roller, 23-wear-resistant layer. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.
[0020] Embodiment. A winding device for producing reflective fabric, comprising: Figures 1 to 5 As shown, it includes a frame 1 and a tensioning device arranged on the frame 1, and is characterized in that: the frame 1 is provided with a symmetrically distributed winding frame 2 and a support seat 3, and the winding frame 2 and the support seat 3 are both arranged on one side of the tensioning device; the winding frame 2 is provided with a winding motor 4, and a winding member 5 is installed on the winding motor 4; a connecting seat 6 is provided on the side of the support seat 3 facing the winding frame 2, and an arc groove 7 for supporting the winding member 5 is provided on the top surface of the connecting seat 6; the bottom surface of the support seat 3 is connected to a first lifting cylinder 8 located on the frame 1; a material storage channel 9 is provided between the tensioning device and the winding frame 2, and a cutting knife 10 is provided on the end of the material storage channel 9 close to the winding frame 2.
[0021] Two symmetrically distributed shock-absorbing seats 11 are arranged on the top surface of the storage channel 9, and a cutting cylinder 12 is arranged on the top surface of each shock-absorbing seat 11; a cutting seat 13 is connected to each cutting cylinder 12; both ends of the cutting knife 10 are installed on the cutting seat 13; a mounting groove 14 is arranged on the bottom surface of the cutting seat 13 at the position corresponding to the cutting knife 10, and screw holes are fixed on both sides of the mounting groove 14; fixing screw holes are also arranged on both ends of the cutting knife 10, and the cutting knife 10 is installed in the mounting groove 14 of the cutting seat 13 through a fixing piece; a second lifting cylinder 15 is arranged between the support seat 3 and the winding frame 2, and a rubber pad is installed on the second lifting cylinder 15 16; The tensioning device includes two symmetrically distributed tensioning mounting plates 17, and a plurality of evenly distributed lower tensioning rollers 18 are arranged between the two tensioning mounting plates 17; an upper tensioning roller 19 is arranged between every two adjacent lower tensioning rollers 18, and the surface of each upper tensioning roller 19 and lower tensioning roller 18 is coated with an anti-static layer 20; an adjusting waist hole 21 is provided at the position corresponding to each upper tensioning roller 19 on the tensioning mounting plate 17, and a locking piece installed on the upper tensioning roller 19 is provided on one side of each adjusting waist hole 21; a plurality of groups of evenly distributed shaping rollers 22 are rotatably installed on the inner side wall of the storage channel 9; a wear-resistant layer 23 is bonded to the inner bottom surface of the arc groove 7.
[0022] Working principle: When the winding work is performed, the device is first connected to the external safe mains power, and the reflective cloth to be wound up is initially wound on the winding member 5 through the upper tensioning roller 19, the lower tensioning roller 18 and the storage channel 9 in turn; then the first lifting cylinder 8 is controlled to start, and the first lifting cylinder 8 will drive the support seat 3 to move upward after starting, and the support seat 3 will drive the connecting seat 6 to move together after moving upward, so that the end of the winding member 5 will finally stay in the arc groove 7 of the connecting seat 6; then the winding motor 4 can be controlled to start, and the winding motor 4 will drive the winding member 5 to rotate after starting, so that the winding member 5 can wind up the reflective cloth; in the process of winding, the storage channel 9 can not only guide the movement of the reflective cloth, but also the shaping roller 22 in the storage channel 9 can shape the reflective cloth, so as to avoid the deviation and wrinkles of the reflective cloth in the process of winding, and ensure the subsequent winding effect.
[0023] When the reflective cloth on the winding member 5 is wound up to a certain length, the winding motor 4 is first controlled to stop, and the conveying speed of the front reflective cloth is controlled to decrease; then the cutting cylinder 12 is controlled to start, and the cutting cylinder 12 will drive the cutting seat 13 to move downward after starting, and the cutting seat 13 will drive the cutting knife 10 to move after moving, so that the cutting knife 10 is used to separate the wound reflective cloth from the reflective cloth that needs to be wound up later; then the second lifting cylinder 15 is controlled to start, and the second lifting cylinder 15 will drive the rubber pad 16 to move upward after starting, and the rubber pad 16 will contact the bottom surface of the wound reflective cloth roll during the upward movement, so that the rubber pad 16 can support the reflective cloth roll; then the first lifting cylinder 8 is controlled to stop, and the first lifting cylinder 8 will drive the support seat 3 and the connecting seat 6 on the support seat 3 to move downward after stopping, so that the end of the winding member 5 is in an open state, so that the wound reflective cloth roll can be taken off from the winding member 5 from one end, which is convenient for unloading.
Claims
1. A winding device for producing reflective fabric, comprising a frame (1) and a tensioning device arranged on the frame (1), characterized in that: The frame (1) is provided with a winding frame (2) and a support seat (3) which are symmetrically distributed, and the winding frame (2) and the support seat (3) are both arranged on one side of the tensioning device; the winding frame (2) is provided with a winding motor (4), and a winding member (5) is installed on the winding motor (4); a connecting seat (6) is provided on the side of the support seat (3) facing the winding frame (2), and an arc groove (7) for supporting the winding member (5) is provided on the top surface of the connecting seat (6); the bottom surface of the support seat (3) is connected to a first lifting cylinder (8) located on the frame (1); a material storage channel (9) is provided between the tensioning device and the winding frame (2), and a cutting knife (10) is provided on the end of the material storage channel (9) close to the winding frame (2).
2. The winding device for producing reflective fabric according to claim 1, characterized in that: Two symmetrically distributed shock-absorbing seats (11) are arranged on the top surface of the material storage channel (9); a cutting cylinder (12) is arranged on the top surface of each shock-absorbing seat (11); each cutting cylinder (12) is connected to a cutting seat (13); and both ends of the cutting knife (10) are mounted on the cutting seat (13).
3. The winding device for producing reflective fabric according to claim 2, characterized in that: A mounting groove (14) is provided on the bottom surface of the cutting seat (13) at a position corresponding to the cutting knife (10), and fixing screw holes are provided on both side surfaces of the mounting groove (14); fixing screw holes are also provided at both ends of the cutting knife (10), and the cutting knife (10) is installed in the mounting groove (14) of the cutting seat (13) through a fixing member.
4. The winding device for producing reflective fabric according to claim 1, characterized in that: A second lifting cylinder (15) is arranged between the support seat (3) and the winding frame (2), and a rubber pad (16) is installed on the second lifting cylinder (15).
5. The winding device for producing reflective fabric according to claim 1, characterized in that: The tensioning device comprises two symmetrically distributed tensioning mounting plates (17), and a plurality of evenly distributed lower tensioning rollers (18) are arranged between the two tensioning mounting plates (17); an upper tensioning roller (19) is arranged between each two adjacent lower tensioning rollers (18), and the surface of each upper tensioning roller (19) and lower tensioning roller (18) is coated with an anti-static layer (20); an adjustment waist hole (21) is arranged at a position corresponding to each upper tensioning roller (19) on the tensioning mounting plate (17), and a locking piece installed on the upper tensioning roller (19) is arranged on one side of each adjustment waist hole (21).
6. The winding device for producing reflective fabric according to claim 1, characterized in that: The inner side wall of the material storage channel (9) is rotatably mounted with a plurality of evenly distributed shaping rollers (22).
7. The winding device for producing reflective fabric according to any one of claims 1 to 6, characterized in that: A wear-resistant layer (23) is bonded to the inner bottom surface of the arc-shaped groove (7).
