Digital control winding machine
By adopting a digital control system in the winding machine and automatically monitoring the thickness of the winding barrel by using photoelectric sensors and microcontrollers, the problems of poor flexibility and inconsistent thickness of the existing winding machine are solved, and stable winding of winding barrels of different sizes are achieved and thickness control improve practicality.
Patent Information
- Application Number
- CN202421008307.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing winding machines have poor flexibility when dealing with winding barrels of different sizes, and cannot effectively ensure the rolling thickness, which is prone to excessively thick or too thin winding, which reduces practicality.
A digital controlled winding machine is designed, adopting structures such as base, support base, drive motor, connector, guide plate, photoelectric sensor and control box. The thickness of the winding barrel is detected by photoelectric sensors, and the single-chip computer controls the drive motor to achieve automatic monitoring and Stable winding to avoid loosening and improper thickness of the winding barrel.
It realizes flexible fixing and stable winding of winding barrels of different sizes, ensuring the stability and thickness consistency of the winding process, and improving practicality and application scope.
Smart Images

Figure CN222159214U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of winding machines, and in particular relates to a digitally controlled winding machine. Background Art
[0002] When many winders are winding, they need to use a winding drum that matches the winder to insert and connect, and then wind. It is impossible to connect and reel in winding drums of different sizes within a certain range, and the flexibility is poor. At the same time, the winding thickness cannot be effectively guaranteed, and it is easy to wind too thick or too thin, which reduces the practicality. For this reason, we proposed a digitally controlled winding machine. Utility Model Content
[0003] The purpose of the utility model is to provide a digitally controlled winding machine to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A digitally controlled winding machine comprises a base, a support base is fixed on the upper surface of the base, a drive motor is fixed on the outer wall of the support base, an output shaft of the drive motor passes through the support base and is fixed with a connector, a connecting channel is provided on the upper surface of the connector in a vertical direction, and guide plates 1 and 2 are slidably connected to the side walls on both sides of the connecting channel, wherein guide plates 1 and 2 are symmetrically distributed, and move in opposite directions, and top plates of an arc structure are fixed to the other ends of the guide plates 1 and 2, respectively.
[0006] It should be noted in the solution that one side wall of the connecting channel is rotatably connected with an adjusting shaft, and the other end of the adjusting shaft is located outside the connecting channel and a rotating plate is fixed thereto, and the rotating plate is vertically arranged between the adjusting shaft.
[0007] It is further worth noting that an adjusting gear is fixed to the outer wall of the adjusting shaft, and an adjusting rack is provided along the length direction of the side wall where the guide plate 1 and the guide plate 2 are close to each other, and the adjusting gear and the adjusting rack are meshingly connected.
[0008] It should be further explained that a mounting plate is fixed to the top of the support seat, the mounting plate is located directly above the connector, a photoelectric sensor is connected to the bottom side wall of the mounting plate, and a control box is connected to the outer wall of the support seat.
[0009] Preferably, a single-chip microcomputer is disposed inside the control box, an input end of the single-chip microcomputer is electrically connected to the photoelectric sensor, and an output end of the single-chip microcomputer is electrically connected to the drive motor.
[0010] Preferably, the rotating plate is provided with symmetrically distributed fixing channels, the inner wall of the fixing channel is slidably connected with a fixing rod, one end of the fixing rod is located outside the fixing channel and a pull plate is fixed thereto, a fixing spring is fixed between the pull plate and the rotating plate, and the side wall at the end of the connector is provided with symmetrically distributed fixing grooves along the circumferential direction, and the fixing rod is snap-fitted into the fixing groove.
[0011] Compared with the prior art, the digital control winding machine provided by the utility model has at least the following beneficial effects:
[0012] (1) The utility model can fix the position of winding drums of different sizes by cooperating with the structures such as the base, the support seat, the drive motor, the connector, the connecting channel, the top plate, and the adjusting shaft, and then perform a rotation and winding process. The inner wall of the winding drum is supported and fixed, and there is no need to specially customize the shape of the inner wall of the winding drum. The utility model has a wide range of applications and high flexibility.
[0013] (2) The utility model can further fix the position of the winding drum after fixation by cooperating with the setting of the fixing rod, the fixing groove, the photoelectric sensor and the control box, so as to avoid the situation that the winding drum becomes loose, thereby ensuring the stability during the winding process. At the same time, the winding thickness can be automatically monitored to avoid the situation that the winding is too thick, thereby improving the practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is the main cross-sectional view of the structure of the utility model;
[0015] Figure 2 It is a top view of the connector structure of the utility model.
[0016] In the figure:
[0017] 1. Base; 2. Support seat; 3. Drive motor; 4. Connector; 5. Connecting channel; 6. Guide plate 1; 7. Guide plate 2; 8. Control box; 9. Top plate; 10. Adjusting shaft; 11. Adjusting gear; 12. Adjusting rack; 13. Rotating plate; 14. Fixing rod; 15. Pull plate; 16. Fixing spring; 17. Fixing slot; 18. Mounting plate; 19. Photoelectric sensor. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the embodiments.
[0019] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0020] The following examples are used to illustrate the present invention, but cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.
[0021] See also Figure 1-2 The utility model provides a digitally controlled winding machine, including a base 1, a support base 2 is fixed on the upper surface of the base 1, a driving motor 3 is fixed on the outer wall of the support base 2, the output shaft of the driving motor 3 passes through the support base 2 and is fixed with a connector 4, a connecting channel 5 is opened on the upper surface of the connector 4 along the vertical direction, and the side walls on both sides of the connecting channel 5 are slidably connected with symmetrically distributed guide plates 1 6 and guide plates 2 7, the guide plates 1 6 and guide plates 2 7 move in opposite directions, and the other ends of the guide plates 1 6 and guide plates 2 7 are respectively fixed with arc-shaped top plates 9.
[0022] The side wall of one side of the connecting channel 5 is rotatably connected with an adjusting shaft 10, and the other end of the adjusting shaft 10 is located outside the connecting channel 5 and fixed with a rotating plate 13, which is vertically arranged between the rotating plate 13 and the adjusting shaft 10, and an adjusting gear 11 is fixed to the outer wall of the adjusting shaft 10, and an adjusting rack 12 is provided along the length direction of the side wall where the guide plate 1 6 and the guide plate 2 7 are close to each other, and the adjusting gear 11 and the adjusting rack 12 are meshed and driven. A mounting plate 18 is fixed to the top of the support seat 2, and the mounting plate 18 is located directly above the connector 4, and the bottom side wall of the mounting plate 18 is connected There is a photoelectric sensor 19, and the outer wall of the support seat 2 is connected to the control box 8. A single-chip microcomputer is arranged inside the control box 8. The input end of the single-chip microcomputer is electrically connected to the photoelectric sensor 19, and the output end of the single-chip microcomputer is electrically connected to the drive motor 3. When the photoelectric sensor 19 detects the set value for the thickness of the winding below, the single-chip microcomputer controls the drive motor 3 to stop working and perform automatic control. At the same time, the photoelectric sensor 19, the drive motor 3 and the single-chip microcomputer are all used with existing mature products. For example, the single-chip microcomputer adopts the MSP430 model, and the utility model will not describe them one by one with examples.
[0023] The rotating plate 13 is provided with symmetrically distributed fixing channels, and the inner wall of the fixing channel is slidably connected with a fixing rod 14, one end of the fixing rod 14 is located outside the fixing channel and is jointly fixed with a pull plate 15, a fixing spring 16 is fixed between the pull plate 15 and the rotating plate 13, and the side wall at the end of the connecting body 4 is provided with symmetrically distributed fixing grooves 17 along the circumferential direction, and the fixing rod 14 and the fixing groove 17 are snap-fitted together, so as to further fix the position of the adjusting shaft 10 after adjustment, thereby further fixing the position of the top plate 9 after adjustment, wherein the elastic force of the fixing spring 16 can ensure that the fixing rod 14 will not be separated from the fixing groove 17 during the rotation of the connecting body 4, thereby ensuring stability at all times.
[0024] The present invention has the following working process: when winding, the winding drum is moved so that the winding drum passes through the connecting body 4, and then the pulling plate 15 is pulled, and the pulling plate 15 drives the fixing rod 14 to separate from the fixing groove 17, and the rotating plate 13 is rotated, and the rotating plate 13 drives the adjusting shaft 10 to rotate, and the adjusting shaft 10 drives the adjusting gear 11 to rotate, and the meshing transmission between the adjusting gear 11 and the adjusting rack 12 drives the guide plate 16 and the guide plate 27 to move, and the moving directions of the guide plate 16 and the guide plate 27 are opposite, so that the guide plate 16 and the guide plate 27 drive the top plate 9 to move, and the top plate 9 supports and lifts up the inner wall of the winding drum, so as to fix winding drums of different sizes, and then the pulling plate 15 is released, and under the elastic force of the fixing spring 16, the fixing rod 14 is engaged with the fixing groove 17 at the corresponding position, so as to fix the position of the adjusting shaft 10, and then the positions of the guide plate 16 and the guide plate 27 are fixed, and then the position of the top plate 9 is fixed, and then Then start the driving motor 3, the driving motor 3 drives the connecting body 4 to rotate, the connecting body 4 drives the winding drum to rotate, the winding drum winds the surface raw material, and when it is wound to the set thickness, the photoelectric sensor 19 performs photoelectric sensing, transmits the signal to the single chip microcomputer, and the single chip microcomputer controls the driving motor 3 to stop and fix, effectively applying digital sensing to prevent the winding from being too thick, and then pulls the pulling plate 15, the pulling plate 15 drives the fixing rod 14 to move, so that the fixing rod 14 is separated from the fixing groove 17, and then the rotating plate 13 is rotated, the rotating plate 13 drives the adjusting shaft 10 to rotate, the adjusting shaft 10 drives the adjusting gear 11 to rotate, the meshing transmission between the adjusting gear 11 and the adjusting rack 12 drives the guide plate 1 6 and the guide plate 2 7 to move, the guide plate 1 6 and the guide plate 2 7 move in opposite directions, so that the guide plate 1 6 and the guide plate 2 7 drive the top plate 9 to approach each other, so that the top plate 9 no longer fixes the winding drum, and then the winding drum that has been wound is removed.
[0025] Unless otherwise defined, the technical or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "including" or "comprising" and the like used in the present invention mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. The words "connect" or "connected" and the like are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative position relationships. When the absolute position of the described object changes, the relative position relationship may also change accordingly.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A digitally controlled winding machine, comprising a base (1), characterized in that: A support seat (2) is fixed on the upper surface of the base (1), a driving motor (3) is fixed on the outer wall of the support seat (2), an output shaft of the driving motor (3) passes through the support seat (2) and is fixed with a connecting body (4), a connecting channel (5) is provided on the upper surface of the connecting body (4) in a vertical direction, and a symmetrically distributed guide plate 1 (6) and a guide plate 2 (7) are slidably connected to the side walls on both sides of the connecting channel (5), the guide plate 1 (6) and the guide plate 2 (7) move in opposite directions, and an arc-shaped top plate (9) is fixed to the other ends of the guide plate 1 (6) and the guide plate 2 (7), respectively.
2. A digitally controlled winding machine according to claim 1, characterized in that: An adjusting shaft (10) is rotatably connected to a side wall of one side of the connecting channel (5); a rotating plate (13) is fixed to the other end of the adjusting shaft (10) outside the connecting channel (5); and the rotating plate (13) is vertically arranged between the adjusting shaft (10).
3. A digitally controlled winding machine according to claim 2, characterized in that: An adjusting gear (11) is fixed to the outer wall of the adjusting shaft (10), and an adjusting rack (12) is provided along the length direction of the side wall of the guide plate 1 (6) and the guide plate 2 (7) which are close to each other, and the adjusting gear (11) and the adjusting rack (12) are meshingly connected with each other.
4. A digitally controlled winding machine according to claim 3, characterized in that: A mounting plate (18) is fixed to the top of the support seat (2), the mounting plate (18) is located directly above the connector (4), a photoelectric sensor (19) is connected to the side wall of the bottom end of the mounting plate (18), and a control box (8) is connected to the outer wall of the support seat (2).
5. A digitally controlled winding machine according to claim 4, characterized in that: A single-chip microcomputer is arranged inside the control box (8); an input end of the single-chip microcomputer is electrically connected to the photoelectric sensor (19); and an output end of the single-chip microcomputer is electrically connected to the drive motor (3).
6. A digitally controlled winding machine according to claim 5, characterized in that: The rotating plate (13) is provided with symmetrically distributed fixing channels, the inner wall of the fixing channel is slidably connected with a fixing rod (14), one end of the fixing rod (14) is located outside the fixing channel and is jointly fixed with a pull plate (15), a fixing spring (16) is fixed between the pull plate (15) and the rotating plate (13), and a symmetrically distributed fixing groove (17) is provided on the side wall of the end of the connecting body (4) along the circumferential direction, and the fixing rod (14) and the fixing groove (17) are snap-fitted.
