Abnormal identification device for high-speed slitting machine

Abstract

The utility model relates to an abnormity identification device of a high-speed slitting machine. The device comprises a gantry support frame, a tensioning guide assembly arranged in the gantry support frame, a labeling assembly which is arranged on one side of the gantry support frame and can automatically adjust the position and be quickly disassembled and assembled, and two groups of camera detection assemblies which are arranged above the other side of the gantry support frame, can automatically adjust the angle and finely adjust the position and are used for detecting whether a film product is abnormal or not, a film product on one side of the gantry support frame enters from the upper part of the tensioning guide assembly, and then comes out from the lower part of the tensioning guide assembly to pass through the labeling assembly; according to the utility model, the camera detection assembly capable of adjusting the angle and the position is arranged, so that the angle and the position can be automatically and finely adjusted according to requirements, the adjustment requirements can be met, the adjustment efficiency is improved, and the labeling assembly capable of automatically adjusting the position and quickly disassembling and assembling is arranged, so that the adjustment efficiency is improved, and the labor intensity is reduced. And the disassembly and assembly efficiency is also improved.

Description

Technical Field

[0001] The utility model relates to the field of abnormal identification of slitting machines, in particular to an abnormal identification device for high-speed slitting machines. Background Art

[0002] During the slitting and rewinding process, if defects are found in the material, the machine needs to be stopped and marked with a pen or marking strip, which seriously affects production efficiency.

[0003] The existing CCD appearance inspection equipment for slitting machines cannot adjust the angle of the camera, resulting in the angle of the acquired pictures not meeting the requirements.

[0004] Prior art 202310116970.7 discloses a CCD appearance inspection device for a slitting machine. Although it solves the above-mentioned problems, the angle of the CCD appearance inspection device and the position of the labeling device are manually adjusted, and the disassembly and assembly of the labeling device are inconvenient, resulting in low adjustment and installation efficiency. Utility Model Content

[0005] The utility model aims to provide an abnormality identification device for a high-speed slitting machine in order to overcome the deficiencies of the prior art.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a high-speed slitting machine abnormality identification device, comprising a gantry support frame, a tensioning guide assembly arranged in the gantry support frame for guiding the film product, a labeling assembly arranged on one side of the gantry support frame that can automatically adjust the position and can be quickly disassembled and assembled for labeling the abnormal position of the film product, and two groups of camera detection assemblies arranged on the other side of the gantry support frame that can automatically adjust the angle and fine-tune the position for detecting whether the film product is abnormal; the film product on one side of the gantry support frame enters from the tensioning guide assembly, first passes through the detection assembly and then passes through the labeling assembly.

[0007] Preferably, the labeling assembly includes two support plates for supporting, a first support frame vertically arranged on the top surfaces of the two support plates and located between the two supports in an N-shape, two guide rods respectively connected to the two ends of the top surface and the two ends of the bottom surface of the horizontal end of the first support frame, a labeling driving plate slidably arranged on a side of the horizontal end of the first support frame facing the gantry support frame and with both ends respectively sleeved on the two guide rods, a translation component arranged on the horizontal end of the first support frame and located between the labeling driving plate and the horizontal end of the first support frame for driving the labeling driving plate to slide, a first labeling connecting plate at one end connected to the labeling driving plate and perpendicular to the labeling driving plate, a second labeling connecting plate at one end connected to the first labeling connecting plate and perpendicular to the film, a labeling machine arranged on the other end of the second labeling connecting plate for labeling abnormal parts of the film; the first labeling connecting plate is connected to the labeling driving plate via a quick connection component

[0008] Preferably, the quick connection assembly includes two limit plates that are vertically arranged at intervals in the middle of one side of the labeling drive plate facing the gantry support frame and placed along the length direction of the labeling drive plate, a plurality of limit rods that pass through the two limit plates at one end and are arranged in sequence at intervals along the length direction of the limit plates, a limit connecting plate that is arranged at one end of the plurality of limit rods to connect the plurality of limit rods together, and a plurality of tension springs that are respectively mounted on the plurality of limit rods and whose two ends are respectively connected to the limit connecting plate and one of the two limit plates for always pulling the limit connecting plate toward the direction of the two limit plates.

[0009] Preferably, the translation assembly includes two fixed blocks arranged at the horizontal end of the first support frame facing the gantry support frame and fixed at both ends by bearing seats, threaded rods rotatably arranged at both ends on the two fixed blocks, and a translation drive motor arranged at the horizontal end of the first support frame for driving the threaded rod to rotate; the labeling drive plate is threadedly connected to the threaded rod.

[0010] Preferably, the labeling machine is connected to the second labeling connecting plate via an L-shaped connecting piece; a plurality of arc-shaped long strip holes are arranged in a circular shape in the middle of a surface where the L-shaped connecting piece is connected to the second labeling connecting plate.

[0011] Preferably, the two groups of camera detection components each include two long fixed plates whose one ends are respectively connected to the two sides of the upper end of the gantry support frame and are perpendicular to the gantry support frame, two detection connecting plates whose one ends are respectively arranged at the other ends of the two long fixed plates and are perpendicular to the two long fixed plates, a V-groove aluminum profile rotatably arranged between the other ends of the two detection connecting plates, a detection camera slidably fixed on the V-groove aluminum profile by bolts, and a rotation drive motor arranged on one of the two detection connecting plates for driving the rotation angle of the V-groove aluminum profile.

[0012] Preferably, the tensioning guide assembly includes a pressure roller arranged in the middle of the gantry support frame, and several guide rollers for guiding the film which are respectively arranged in the middle of the support frame directly above the pressure roller, diagonally above the side close to the detection camera, diagonally below the side close to the labeling machine, and between the two support plates directly below the labeling machine.

[0013] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0014] The utility model can automatically adjust the angle and fine-tune the position according to the needs by setting a camera detection component with adjustable angle and position, which can not only meet more adjustment needs but also improve the adjustment efficiency. In addition, by setting a labeling component that can automatically adjust the position and be quickly disassembled and assembled, not only the adjustment efficiency is improved, but also the disassembly and assembly efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The technical solution of the utility model is further described below in conjunction with the accompanying drawings:

[0016] Attached Figure 1 It is a schematic diagram of the overall structure of the abnormality identification device for a high-speed slitting machine according to the utility model;

[0017] Attached Figure 2 The utility model is a high-speed slitting machine abnormality identification device Figure 1 A local enlarged structural schematic diagram;

[0018] Attached Figure 3 It is a schematic cross-sectional structure diagram of the abnormality identification device of the high-speed slitting machine described in the utility model;

[0019] Attached Figure 4 The utility model is a high-speed slitting machine abnormality identification device Figure 3 Schematic diagram of the local enlarged structure.

[0020] Among them: 1. Gantry support frame; 2. Tension guide assembly; 21. Pressure roller; 22. Guide roller; 3. Labeling assembly; 31. Support plate; 32. First support frame; 33. Guide rod; 34. Labeling drive plate; 35. Translation assembly; 351. Fixed block; 352. Threaded rod; 353. Translation drive motor; 36. First labeling connecting plate; 37. Second labeling connecting plate; 38. Labeling machine; 39. Quick connection assembly; 391. Limit plate; 392. Limit rod; 393. Limit connecting plate; 394. Tension spring; 4. Camera detection assembly; 41. Long fixed plate; 42. Detection connecting plate; 43. V-groove aluminum profile; 44. Detection camera; 45. Rotation drive motor; 5. L-shaped connector; 6. Arc long hole. DETAILED DESCRIPTION

[0021] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0022] Attached Figure 1-4The high-speed slitting machine abnormality identification device described in the utility model comprises a gantry support frame 1, a tensioning guide component 2 arranged in the gantry support frame 1 for guiding the film product, a labeling component 3 arranged on one side of the gantry support frame 1 and capable of automatically adjusting the position and quickly disassembling and assembling for labeling the abnormal position of the film product, and two sets of camera detection components 4 arranged above the other side of the gantry support frame 1 and capable of automatically adjusting the angle and fine-tuning the position for detecting whether the film product is abnormal; the film product on one side of the gantry support frame 1 enters from the tensioning guide component 2, first passes through the detection component 4 and then passes through the labeling component 3; the labeling component 3 includes two support plates 31 for support, a vertically arranged The first support frame 32 is formed in an n-shape on the top surface of the two support plates 31 and is located between the two supports; two guide rods 33 are respectively connected to the two ends of the top surface and the two ends of the bottom surface of the horizontal end of the first support frame 32; a labeling drive plate 34 is slidably arranged on the side of the horizontal end of the first support frame 32 facing the gantry support frame 1 and the two ends are respectively sleeved on the two guide rods 33; a translation component 35 is arranged on the horizontal end of the first support frame 32 and located between the labeling drive plate 34 and the horizontal end of the first support frame 32 for driving the labeling drive plate 34 to slide; a first labeling connecting plate 36 with one end connected to the labeling drive plate 34 and perpendicular to the labeling drive plate 34; and a labeling connecting plate 36 with one end connected to the first labeling connecting plate 3 6 are vertically connected to each other and the other end of the second labeling connection plate 37 is directly facing the film, and a labeling machine 38 is arranged on the other end of the second labeling connection plate 37 for labeling abnormal parts of the film; the first labeling connection plate 36 is connected to the labeling drive plate 34 through a quick connection component 39; the quick connection component 39 includes two limit plates 391 arranged vertically at intervals in the middle of the side of the labeling drive plate 34 facing the gantry support frame 1 and arranged along the length direction of the labeling drive plate 34, one end of which passes through the two limit plates 391 and is arranged in sequence along the length direction of the limit plates 391. A plurality of limit rods 392 are arranged at one end of the plurality of limit rods 392 to connect the plurality of limit rods 392 to the The limiting connecting plate 393 together, are respectively sleeved on the multiple limiting rods 392 and the two ends are respectively connected to the limiting connecting plate 393 and one of the two limiting plates 391, and are used to always pull the limiting connecting plate 393 toward the two limiting plates 391; the translation assembly 35 includes two fixed blocks 351 arranged on the horizontal end of the first support frame 32 facing the gantry support frame 1 and fixed at both ends through bearing seats, a threaded rod 352 rotatably arranged on the two fixed blocks 351 at both ends, and a translation driving motor 353 arranged at the horizontal end of the first support frame 32 for driving the threaded rod 352 to rotate; the labeling driving plate 34 is threadedly connected to the threaded rod 352;The two groups of camera detection components 4 each include two long fixed plates 41 connected at one end to both sides of the upper end of the gantry support frame 1 and perpendicular to the gantry support frame 1, two detection connecting plates 42 respectively arranged at the other ends of the two long fixed plates 41 and perpendicular to the two long fixed plates 41, a V-groove aluminum profile 43 rotatably arranged between the other ends of the two detection connecting plates 42, a detection camera 44 fixed on the V-groove aluminum profile by bolts, and a rotation drive motor 45 arranged on one of the two detection connecting plates 42 for driving the rotation angle of the V-groove aluminum profile; the tension guide component 2 includes a pressure roller 21 arranged in the middle of the gantry support frame 1, and a plurality of guide rollers 22 for guiding the film arranged in the middle of the support frame just above the pressure roller 21, obliquely above and close to the detection camera 44, obliquely below and close to the labeling machine 38, and between the two support plates 31 and just below the labeling machine 38. ;

[0023] Furthermore, the labeling machine 38 is connected to the second labeling connecting plate 37 via an L-shaped connector 5; a plurality of arc-shaped long strip holes are arranged in the middle of one side where the L-shaped connector 5 is connected to the second labeling connecting plate 37, and the plurality of arc-shaped long strip holes 6 are arranged in a circular shape to facilitate angle adjustment.

[0024] During use: when detecting whether the film product is abnormal, firstly, the rotating motor is started to drive the V-groove aluminum profile to rotate, and the V-groove aluminum profile drives the detection camera 44, and then the translation drive motor 353 is started to drive the threaded rod 352 to rotate and drive the labeling drive plate 34 to move, and the labeling drive plate 34 drives the first labeling connecting plate 36 to move, and the first labeling connecting plate 36 drives the second labeling connecting plate 37 to move, and the second labeling connecting plate 37 drives the labeling machine 38 to move. After moving into place, the translation drive motor 353 is stopped, and then the film product enters the gantry support frame 1 from above the labeling machine 38, and then is guided to the bottom of the pressure roller 21 through the several guide rollers 22 above the gantry support frame 1, and then is guided from the bottom of the pressure roller 21 to the bottom of the labeling machine 38. At this time, the detection camera 44 on the other side of the gantry support frame 1 will inspect the film product. The labeling machine 38 is then removed and the limit connecting plate 393 at the limit plate 391 is pulled to drive one end of the plurality of limit rods 392 to separate from the other limit plate 391 and the first label connecting plate 36. The labeling machine 38 is then removed and the limit connecting plate 393 is also pulled during installation. The first label connecting plate 36 is then inserted between the two limit plates 391 and the limit connecting plate 393 is then released. The plurality of tension springs 394 drive the limit connecting plate 393 to reset. The plurality of limit rods 392 then penetrate the first label connecting plate 36 and are inserted into the other limit plate 391, thereby fixing the first label connecting plate 36 and the labeling machine 38 is then fixed.

[0025] The above are only specific application examples of the utility model, and do not constitute any limitation on the protection scope of the utility model. Any technical solution formed by equivalent transformation or equivalent replacement falls within the protection scope of the utility model.

Claims

1. A fault identification device for a high-speed slitting machine, characterized in that: The device includes a gantry support frame, a tensioning guide assembly installed inside the gantry support frame for guiding film products, a labeling assembly installed on one side of the gantry support frame that can be automatically adjusted in position and quickly disassembled for labeling abnormal positions of the film products, and two sets of camera detection assemblies installed on the other side of the gantry support frame that can be automatically adjusted in angle and finely adjusted in position for detecting whether the film products are abnormal; the film products on one side of the gantry support frame enter through the tensioning guide assembly, pass through the detection assemblies first, and then pass through the labeling assemblies.

2. The high-speed slitting machine fault identification device according to claim 1, characterized in that: The labeling assembly includes two support plates for support, a first support frame in an n-shape vertically arranged on the top surface of the two support plates and located between the two support plates, two guide rods connected at both ends to the top and bottom ends of the horizontal end of the first support frame, a labeling drive plate slidably arranged on the side of the horizontal end of the first support frame facing the gantry support frame and with both ends sleeved on the two guide rods, a translation component arranged on the horizontal end of the first support frame and located between the labeling drive plate and the horizontal end of the first support frame for driving the labeling drive plate to slide, a first labeling connecting plate with one end connected to the labeling drive plate and perpendicular to the labeling drive plate, a second labeling connecting plate with one end perpendicular to the first labeling connecting plate and the other end facing the film, and a labeling machine arranged on the other end of the second labeling connecting plate for labeling abnormal areas of the film; the first labeling connecting plate and the labeling drive plate are connected by a quick-connect assembly.

3. The high-speed slitting machine fault identification device according to claim 2, characterized in that: The quick-connect assembly includes two limiting plates that are vertically spaced and positioned at intervals along the length of the labeling drive plate on the side facing the gantry support frame; multiple limiting rods that pass through the two limiting plates at one end and are spaced apart along the length of the limiting plates; a limiting connecting plate that connects the multiple limiting rods together at one end; and multiple tension springs that are respectively sleeved on the multiple limiting rods and connected at both ends to the limiting connecting plate and one of the two limiting plates to continuously pull the limiting connecting plate toward the two limiting plates.

4. The high-speed slitting machine fault identification device according to claim 2, characterized in that: The translation component includes two fixed blocks fixed at both ends by bearing seats on the side of the first support frame facing the gantry support frame at the horizontal end, a threaded rod rotatably mounted on the two fixed blocks at both ends, and a translation drive motor mounted at the horizontal end of the first support frame to drive the threaded rod to rotate; the labeling drive plate is threadedly connected to the threaded rod.

5. The high-speed slitting machine fault identification device according to claim 2, characterized in that: The labeling machine is connected to the second labeling connecting plate via an L-shaped connector; the L-shaped connector is provided with a plurality of arc-shaped elongated holes in the middle of the side where it is connected to the second labeling connecting plate, and the plurality of arc-shaped elongated holes are arranged in a ring.

6. The high-speed slitting machine fault identification device according to claim 1, characterized in that: Both sets of camera detection components include two long strip fixing plates with one end connected to both sides of the upper end of the gantry support frame and perpendicular to the gantry support frame, two detection connecting plates with one end respectively set at the other end of the two long strip fixing plates and perpendicular to the two long strip fixing plates, a V-groove aluminum profile rotatably set between the other ends of the two detection connecting plates, a detection camera slidably fixed to the V-groove aluminum profile by bolts, and a rotary drive motor set on one of the two detection connecting plates for driving the rotation angle of the V-groove aluminum profile.

7. The high-speed slitting machine fault identification device according to claim 1, characterized in that: The tensioning guide assembly includes a pressure roller disposed in the middle of the gantry support frame, and several guide rollers disposed in the support frame at the center directly above the pressure roller, at the side diagonally above and near the detection camera, at the side diagonally below and near the labeling machine, and between the two support plates directly below the labeling machine for guiding the film.

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