Breaker turntable pay-off device
The turntable pay-off device addresses the instability and inefficiencies of manual wire handling by using a clamp and motor-driven gear system to secure and stabilize wire reels, improving safety and efficiency in construction operations.
Patent Information
- Application Number
- CN202420722618.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-09
AI Technical Summary
Existing wire-releasing devices face issues with wire reels shifting, falling off, and overturning due to manual handling, leading to inefficiencies, safety hazards, and labor-intensive operations, especially in construction sites where insulated wires and optical cables are used.
A turntable pay-off device with a clamp mechanism and auxiliary wire-releasing mechanism, utilizing a crank and bevel gear system to secure the wire reel, and a motor-driven gear system to stabilize wire release, combined with friction plates and limiter mechanisms to prevent tangling and loosening.
The device stabilizes wire reels, prevents overturning, reduces labor intensity, and enhances construction efficiency by ensuring stable and safe wire pay-out, while being movable for easy relocation.
Smart Images

Figure CN222159332U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a wire-releasing device, in particular to a turntable wire-releasing device for a wire-breaking machine. Background Art
[0002] The wire breaker turntable pay-off device is an auxiliary pay-off device. It places the wire reel on the wire breaker device, pulls the wire harness to drive the wire breaker to rotate, and then pays off the wire. It is often used in the fields of clothing processing, engineering line erection, etc.
[0003] At the construction site, when we use various insulated wires and optical cables, due to the different inner diameters of the wire reels, they are usually laid out manually. The wire reels cannot be fixed on the pallets, and when workers pull the wire harnesses unevenly, the wire reels are easily displaced, causing the wire reels to fall off and the pallets to overturn. In addition, manual laying of wires is labor-intensive, and long-term concentration on laying wires can easily lead to fatigue, which poses a safety hazard. It is also easy to be negligent when laying wires. Because the wires themselves have a certain torque, the wire reels are easily loose and tangled, affecting construction efficiency and wasting materials. Utility Model Content
[0004] The purpose of the utility model is to provide a turntable pay-off device for a wire cutting machine, which has the advantages of fixing the wire reel, preventing the tray from overturning, and facilitating pay-off, thereby solving the problems of the wire reel shifting and falling off and the tray overturning; it also has the advantages of electric auxiliary pay-off that is not easy to loosen and knot, and is safe and stable, thereby solving the problems of the wire reel being easy to loosen and knot, and having high labor intensity; in addition, it also has the advantage of being movable, thereby solving the problem of difficulty in moving.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a turntable pay-off device for a wire breaking machine, comprising a base, the sides of the base are respectively fixedly connected with a first leg and a second leg, an upper bracket is arranged on the upper part of the base, a bearing is arranged between the base and the upper bracket, friction plates are arranged on both sides of the bearing, a slide track is fixedly connected to the side of the upper bracket, a clamp mechanism is arranged on the surface of the slide track, one end of the second leg is fixedly connected with a bracket, one side of the bracket is arranged with an auxiliary pay-off mechanism, a limiter is arranged at one end of the surface of the bracket, and a rotating shaft bracket is arranged at the other end of the surface of the bracket.
[0006] Preferably, the clamp mechanism includes a crank, one end of which is connected to a screw rod, the other end of which is connected to a bevel gear plate, the bevel gear plate is threadedly connected to the clamping plate, and both ends of the screw rod are rotatably connected to the inner wall of the slide track.
[0007] Preferably, the auxiliary line-releasing mechanism includes a motor, one end of the motor's axis is connected to a first gear, the first gear is meshed with one side of a second gear, a driving wheel is connected to the axis of the second gear, the surface of the bracket is rotatably connected to a shaft, one end of the shaft is rotatably connected to a driven wheel, a first spring is connected to the side of the shaft, and the other end of the first spring is fixed to the top of the bracket.
[0008] Preferably, the limiter includes a frame leg, a roller is arranged between the frame legs, both ends of the roller are rotatably connected to a slider, the slider is slidably connected to the inner wall of the frame leg, the upper part of the slider is connected to a second spring, and the other end of the second spring is fixed to the top of the inner side of the frame leg.
[0009] Preferably, the number of the bevel gear discs is several and they are distributed in a central annular array on the bracket, and the multiple bevel gear discs are meshed and connected with each other.
[0010] Preferably, the bottoms of the first leg and the second leg are rotatably connected with universal wheels, and the surfaces of the universal wheels are provided with brake devices.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] The utility model arranges a clamp mechanism, uses a crank to rotate a screw rod, and then drives the bevel gear disk to rotate through the rotation of the screw rod, so that the clamp plate fixes the wire reel, thereby achieving the function of stabilizing the wire reel and facilitating wire release; in addition, through the arrangement of an auxiliary wire release mechanism, under the action of a motor, the first gear and the second gear are driven to rotate, and finally the driving wheel and the driven wheel cooperate to rotate, and at the same time, under the friction effect of the friction plate on the bearing, the wire harness is stably released, thereby avoiding the wire reel from being loosened and tangled and reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the cross-sectional structure of the upper bracket in the utility model;
[0015] Figure 3 It is a schematic diagram of the lower structure in the utility model;
[0016] Figure 4 It is a schematic cross-sectional structure diagram of the upper bracket and the slideway track in the utility model;
[0017] Figure 5 It is a schematic diagram of the three-dimensional structure of the auxiliary wire-releasing mechanism in the utility model.
[0018] In the figure: 1. base; 2. first leg; 3. universal wheel; 4. upper bracket; 5. slide track; 6. clamp mechanism; 61. crank; 62. screw rod; 63. bevel gear; 64. clamp; 7. auxiliary release mechanism; 71. motor; 72. first gear; 73. second gear; 74. driving wheel; 75. driven wheel; 76. shaft; 77. first spring; 8. friction plate; 9. bearing; 10. bracket; 11. limiter; 111. leg; 112. roller; 113. second spring; 114. slider; 12. shaft bracket; 13. brake device; 14. second leg. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-5 As shown, a turntable pay-off device for a wire breaking machine comprises a base 1, a first leg 2 and a second leg 14 are fixedly connected to the side of the base 1, a universal wheel 3 is arranged at one end of the first leg 2, and the arrangement of the universal wheel 3 enables the device to be easily moved, an upper bracket 4 is arranged on the upper part of the base 1, a bearing 9 is arranged between the base 1 and the upper bracket 4, and the arrangement of the bearing 9 enables the upper bracket 4 to rotate around the axis of the base 1, friction plates 8 are arranged on both sides of the bearing 9, and the friction plates 8 have the function of stabilizing the rotation speed of the bearing 9, and the upper bracket 4 is provided with a plurality of bearings. A slide track 5 is fixedly connected to the side of the bracket 4, and a clamp mechanism 6 is provided on the surface of the slide track 5. The clamp mechanism 6 has the function of fixing the wire drum and stabilizing the wire pay-out. A universal wheel 3 is provided at the lower part of the second leg 14, and a bracket 10 is fixedly connected to one end of the second leg 14. An auxiliary wire pay-out mechanism 7 is provided on one side of the bracket 10. The auxiliary wire pay-out mechanism 7 has the function of assisting wire pay-out and reducing the loose knotting of the wire drum. A limiter 11 is provided at one end of the surface of the bracket 10, and a rotating shaft bracket 12 is provided at the other end of the surface of the bracket 10.
[0021] The clamp mechanism 6 includes a crank 61, one end of which is connected to a screw rod 62, and the other end of the screw rod 62 is connected to a bevel gear disc 63. The bevel gear disc 63 is threadedly connected to a clamping plate 64. When the utility model is releasing the wire, the wire drum is placed on the slide track 5. By rotating the crank 61, the screw rod 62 is driven to rotate, and then the bevel gear disc 63 is driven to rotate. The bevel gear disc 63 and the screw rod 62 in other three directions are driven to rotate by the bevel gear disc 63. The rotation of the screw rod 62 in four directions drives the clamping plate 64 to move to the end away from the center. When the clamping plate 64 moves to the wall of the wire drum and no longer moves, the wire drum is fixed at the center of the upper bracket 4.
[0022] The auxiliary wire-releasing mechanism 7 includes a motor 71, one end of the axis of the motor 71 is connected to a first gear 72, the first gear 72 is meshed with a second gear 73, a driving wheel 74 is connected to the axis of the second gear 73, the surface of the bracket 10 is rotatably connected to a shaft 76, one end of the shaft 76 is rotatably connected to a driven wheel 75, the side of the shaft 76 is connected to a first spring 77, the other end of the first spring 77 is fixed to the top of the bracket 10, and the auxiliary wire-releasing mechanism 7 is suitable for wire harnesses of various diameters through the setting of the driven wheel 75. When the utility model releases the wire, the wire harness passes through the limiter 11, the driven wheel 75 is pushed away, and the driven wheel 75 is rotated. The wheel 75 forces the shaft 76 to rotate and puts the first spring 77 in a stretched state, passing the wiring harness through the driven wheel 75 and the driving wheel 74, loosening the driven wheel 75, and under the action of the first spring 77, the shaft 76 leans against the driving wheel 74, so that the driving wheel 74 and the driven wheel 75 clamp the wiring harness, and then the wiring harness passes through the rotating shaft bracket 12, and the starting motor 71 drives the first gear 72 to rotate, and at the same time the first gear 72 drives the second gear 73, and then the second gear 73 drives the driving wheel 74 to rotate, and at the same time the first spring 77 tightly pulls the shaft 76, so that the driven wheel 75 and the driving wheel 74 clamp the wiring harness and rotate together, and the wiring harness can be released, thereby reducing the intensity of manual wiring.
[0023] The limiter 11 includes a frame leg 111, and a roller 112 is arranged between the frame legs 111. Both ends of the roller 112 are rotatably connected to a slider 114. The upper part of the slider 114 is connected to a second spring 113, and the other end of the second spring 113 is fixed to the top of the slide groove of the frame leg 111. The slider 114 slides up and down in the slide groove of the frame leg 111. Through the setting of the second spring 113, the roller 112 has the function of moving up and down, so that the limiter 11 can pass the wire harnesses of different diameters and constrain the position of the wire harnesses to prevent the wire harnesses from escaping from the auxiliary release mechanism 7.
[0024] Working principle: When the device is working, put the wire reel into the slide track 5, use the clamp mechanism 6, turn the crank 61 to drive the screw rod 62 to rotate, drive the bevel gear plate 63 to rotate, and drive the clamp plate 64 to move to the end away from the center. When the clamp plate 64 moves to the inner wall of the coil and no longer moves, the coil is fixed by the clamp plate 64 at the center of the upper bracket 4, so that the wire reel is stable and not easy to fall off, reducing the difficulty of releasing the wire; when starting to release the wire, pass the wire harness through the limiter 11, open the driven wheel 75 so that the wire harness is clamped between the driving wheel 74 and the driven wheel 75, and then pass through the rotating shaft bracket 12, and then turn on the motor 71. Under the action of the motor 71, the first gear 72 is driven to rotate, and at the same time, the first gear 72 drives the second gear 73, and then the second gear 73 drives the driving wheel 74 to rotate. At the same time, the first spring 77 tightly pulls the shaft rod 76, so that the driven wheel 75 on the shaft rod 76 and the driving wheel 74 clamp the wiring harness and rotate together, so that the wiring harness can be released, reducing labor intensity. At the same time, under the friction effect of the friction plate 8 on the bearing 9, the coil is prevented from being over-released and the coil is loose and knotted, reducing the construction intensity of the workers; when the construction of one place needs to be transferred to the next place, the brake device 13 of the universal wheel 3 is opened, and the device can be easily moved.
[0025] It should be noted that the brake device 13 on the universal wheel 3 is a prior art, and the universal wheel 3 has a braking function, which is a common function on the market. Therefore, this technical solution will no longer describe the specific structure and working method of the brake device 13 in detail.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A turntable pay-off device for a wire cutting machine, comprising a base (1), characterized in that: The side surfaces of the base (1) are respectively fixedly connected with a first leg (2) and a second leg (14); an upper bracket (4) is arranged on the upper part of the base (1); a bearing (9) is arranged between the base (1) and the upper bracket (4); friction plates (8) are arranged on both sides of the bearing (9); a slide track (5) is fixedly connected to the side surface of the upper bracket (4); a clamping mechanism (6) is arranged on the surface of the slide track (5); one end of the second leg (14) is fixedly connected with a bracket (10); one side of the bracket (10) is provided with an auxiliary line-releasing mechanism (7); a limiter (11) is arranged on one end of the surface of the bracket (10); and a rotating shaft bracket (12) is arranged on the other end of the surface of the bracket (10).
2. A turntable pay-off device for a wire cutting machine according to claim 1, characterized in that: The clamp mechanism (6) comprises a crank (61), one end of the crank (61) is connected to a screw rod (62), the other end of the screw rod (62) is connected to a bevel gear plate (63), the bevel gear plate (63) is threadedly connected to a clamping plate (64), and both ends of the screw rod (62) are rotatably connected to the inner wall of the slide groove track (5).
3. A turntable pay-off device for a wire cutting machine according to claim 1, characterized in that: The auxiliary line-releasing mechanism (7) comprises a motor (71), one end of the axis of the motor (71) is connected to a first gear (72), the first gear (72) is meshed with one side of a second gear (73), the axis of the second gear (73) is connected to a driving wheel (74), the surface of the bracket (10) is rotatably connected to a shaft (76), one end of the shaft (76) is rotatably connected to a driven wheel (75), the side of the shaft (76) is connected to a first spring (77), and the other end of the first spring (77) is fixed to the top of the bracket (10).
4. A turntable pay-off device for a wire cutting machine according to claim 1, characterized in that: The limiter (11) comprises a frame leg (111), a roller (112) is arranged between the frame legs (111), both ends of the roller (112) are rotatably connected with a slider (114), the slider (114) is slidably connected to the inner wall of the frame leg (111), the upper part of the slider (114) is connected to a second spring (113), and the other end of the second spring (113) is fixed to the top of the inner side of the frame leg (111).
5. A turntable pay-off device for a wire cutting machine according to claim 2, characterized in that: The number of the bevel gear discs (63) is several and they are distributed in a central annular array on the bracket (4), and the multiple bevel gear discs (63) are meshed and connected with each other.
6. A turntable pay-off device for a wire cutting machine according to claim 1, characterized in that: The bottoms of the first leg (2) and the second leg (14) are rotatably connected to universal wheels (3), and the surfaces of the universal wheels (3) are provided with brake devices (13).
