Intelligent sintered plate mounting and adjusting auxiliary device
The intelligent sintered plate installation device addresses inefficiencies in manual installation by using motor-driven components for precise and flexible angle adjustment, enhancing installation efficiency and precision.
Patent Information
- Application Number
- CN202322975080.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-03
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-11-03
AI Technical Summary
Existing sintered plate installation and adjustment methods are labor-intensive, inefficient, and prone to errors due to manual operation, and existing automated devices lack flexibility in installation direction, especially for non-vertical orientations.
An intelligent sintered plate installation and adjustment auxiliary device featuring a base frame with scissor fork CNC telescopic frames, connecting chains, and motor-driven components for precise and flexible angle adjustment, enabling stable fixation of sintered plates at various angles and sizes.
Enhances installation efficiency and precision, ensuring stability and accuracy of sintered plates, reducing installation time and improving adaptability and applicability compared to traditional methods.
Smart Images

Figure CN222159566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sintering plate installation, in particular to an intelligent sintering plate installation and adjustment auxiliary device. Background Art
[0002] In modern industrial production, sintered plates are widely used in various occasions, such as equipment and piping systems in petrochemical, electric power, metallurgical and other industries. Due to the characteristics of sintered plates themselves, their installation and adjustment work is somewhat complicated. For example, the dimensional accuracy of sintered plates must be high and the installation position must be precisely controlled, otherwise it may affect the operating efficiency and safety of the entire system.
[0003] In the traditional installation and adjustment method, workers usually need to rely on manual operation to determine the position and position deviation of the sintered plate through visual observation and physical quantity measurement. This is not only labor-intensive and inefficient, but also has errors, which can easily lead to reduced installation quality and service life of the sintered plate. Therefore, there is now an automated installation device on the market for sintered plate installation and adjustment, which can meet the precise installation of vertically upward sintered plates. However, the adjustment direction of the device is fixed and it can only be installed vertically. It is difficult to operate when it is necessary to design a side installation method according to the customer's site. Therefore, in response to this situation, the utility model proposes a new solution. Utility Model Content
[0004] The purpose of the utility model is to provide an intelligent sintered plate installation and adjustment auxiliary device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent sintering plate installation and adjustment auxiliary device, comprising a base frame, one end of which is fixed with two limit columns, the top ends of the two limit columns are fixed to each other, and the surfaces of the two limit columns are installed with connectors, one side of the connector is installed with a scissor fork CNC telescopic frame, and the end of the scissor fork CNC telescopic frame is installed with a mounting piece for fixing the sintering plate;
[0006] A motor is installed on the top of the base frame, a winding roller is fixedly connected to the output end of the motor, a rotating member is arranged on the top of the two limiting pillars, a connecting chain is fixed on the surface of the winding roller, and the connecting chain passes through the rotating member and is connected to the connecting member.
[0007] Preferably, the connecting member comprises two limiting side plates, and a connecting rod is rotated between the two limiting side plates;
[0008] The connecting rods are provided with two groups, upper and lower, each group is provided with two, and rolling wheels rolling on the surface of the limiting column rod are fixed on the surfaces of both ends of each connecting rod.
[0009] Preferably, a hinge block is fixed to one side of the plate body at the end of the scissor fork CNC telescopic frame, and two connecting rods are hingedly installed at the hinge block. The mounting member includes a connecting frame, and both ends of the connecting rod are fixedly connected to one side of the connecting frame;
[0010] A triangular structure is formed between the connection rod and the connection frame.
[0011] Preferably, a cross bar is provided at the bottom of the plate body at the end of the CNC telescopic frame of the scissors fork, and a cross bar is also fixed between the two connecting rods. The two cross bars are connected by a CNC oil cylinder, and the cylinder sleeve and one end of the piston of the CNC oil cylinder rotate on the surfaces of the two cross bars respectively.
[0012] Preferably, one side of the connection frame for installation is configured as a trough, a top plate is slidably disposed between the inner walls on both sides of the trough, and two bolt rods are rotatably disposed at the bottom end of the top plate and are screwed to the bottom end of the connection frame.
[0013] Preferably, the bearing member includes a connecting key fixed to the top of the two limiting pillars, and rollers are rotated at both ends and the bottom end of the connecting key;
[0014] A protrusion is slidably connected to the surface of one of the connecting rods of the connector, a second roller is installed at the protrusion, and the other end of the connecting chain is fixed to the surface of the second roller.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The intelligent sintered plate installation and adjustment auxiliary device is equipped with connecting parts, scissor fork CNC telescopic frames and mounting parts. The connection structure between the scissor fork CNC telescopic frames and the connecting frame can realize flexible adjustment of the angle of the connecting frame, thereby meeting the installation requirements of sintered plates at different angles, enhancing the adaptability and adjustability of the device, and through the cooperation of the top plate and the bolt rod, it can achieve precise positioning and fixation of sintered plates of different sizes, ensuring the stability and accuracy of the sintered plates on the device. Compared with the existing adjustment and installation equipment, it has better functionality and applicability.
[0017] At the same time, since the device can be adjusted quickly, accurately and flexibly, the installation and adjustment time of the sintered plate is greatly shortened, the production efficiency is improved, and the quality and precision of the sintered plate can be guaranteed. Through the cooperation of the connecting chain and the bearing and transfer parts, the efficient connection and transmission of the sintered plate is achieved, so that the sintered plate can be quickly and accurately adjusted and fixed on the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of the intelligent sintered plate installation and adjustment auxiliary device of the utility model;
[0019] Figure 2This is a three-dimensional structural diagram of the intelligent sintered plate installation and adjustment auxiliary device of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the connecting parts and the mounting parts of the intelligent sintered plate installation and adjustment auxiliary device of the utility model;
[0021] Figure 4 This is a schematic diagram of the mounting structure of the intelligent sintered plate mounting and adjustment auxiliary device of the utility model.
[0022] In the figure: 1. base frame; 2. handle; 3. limit column rod; 4. connecting key; 5. roller one; 6. connecting piece; 601. limit side plate; 602. connecting rod; 603. rolling wheel; 604. roller two; 7. scissor fork CNC telescopic frame; 8. mounting piece; 801. connecting frame; 802. sintering plate; 803. top plate; 804. bolt rod; 9. cross bar; 10. CNC cylinder; 11. connecting rod; 12. control electric box; 13. motor; 14. winding roller. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1-Figure 4 As shown, the utility model provides a technical solution: an intelligent sintering plate installation and adjustment auxiliary device, including a base frame 1, two limit column rods 3 are fixed at one end of the base frame 1, the tops of the two limit column rods 3 are fixed to each other, and the surfaces of the two limit column rods 3 are installed with connectors 6, and a scissor fork CNC telescopic frame 7 is installed on one side of the connector 6, and a mounting member 8 for fixing the sintering plate 802 is installed at the end of the scissor fork CNC telescopic frame 7, and a handle 2 is also installed on the base frame 1, and a universal wheel is arranged at the bottom for easy movement;
[0025] A motor 13 is installed on the top of the base frame 1, and a winding roller 14 is fixedly connected to the output end of the motor 13. A rotating member is set at the top of the two limit pillars 3. A connecting chain is fixed on the surface of the winding roller 14, and the connecting chain passes through the rotating member and is connected to the connecting member 6. A control box 12 is also installed at the bottom of the base frame 1 for control and power supply.
[0026] To ensure the smooth implementation of this embodiment, it is necessary to understand that the connecting member 6 includes two limiting side plates 601, and a connecting rod 602 is rotatable between the two limiting side plates 601. The connecting rod 602 is provided with two upper and lower groups, each group is provided with two, and each connecting rod 602 has two ends. The surface is fixed with a rolling wheel 603 that rolls on the surface of the limiting column rod 3. A hinge block is fixed to one side of the plate body at the end of the scissors fork CNC telescopic frame 7, and two connecting rods 11 are hingedly installed at the hinge block. The mounting member 8 includes a connecting frame 801, and both ends of the connecting rod 11 are fixedly connected to one side of the connecting frame 801. A triangular structure is formed between the connecting rod 11 and the connecting frame 801. One end of the connecting rod 11 connected to the hinge block can rotate, and the position connected to the connecting frame 801 is fixed, which is the connection position of the connecting frame 801. The angle adjustment provides conditions. To ensure the smooth implementation of this embodiment, it is necessary to understand that a cross bar 9 is provided at the bottom of the plate at the end of the scissor fork CNC telescopic frame 7, and a cross bar 9 is also fixed between the two connecting rods 11. The two cross bars 9 are connected by a CNC oil cylinder 10. The cylinder sleeve and one end of the piston of the CNC oil cylinder 10 are respectively rotated on the surfaces of the two cross bars 9. Controlling the CNC oil cylinder 10 can control the inclination angle of the connecting frame 801. The side of the connecting frame 801 for installation is set in a trough shape. A top plate 803 is slid between the inner walls on both sides of the trough. The bottom end of the top plate 803 rotates with two bolt rods 804 screwed to the bottom end of the connecting frame 801. The bearing member includes a connecting key 4 fixed to the top of the two limit column rods 3, and rollers 5 are rotated at both ends and the bottom end of the connecting key 4.
[0027] A protrusion is slidably connected to the surface of one of the connecting rods 602 of the connecting member 6, and a second roller 604 is installed on the protrusion. The other end of the connecting chain is fixed to the surface of the second roller 604.
[0028] On the base frame 1, there are two limit rods 3, between the top ends of the two limit rods 3, a connector 6 is fixed, and the other side of the connector 6 is installed with a scissor fork CNC telescopic frame 7, and the end of the scissor fork CNC telescopic frame 7 is installed with a mounting member 8 for fixing the sintering plate 802. The synergistic effect of these components can provide stable support and adjustment functions when installing the sintering plate;
[0029] A connecting chain is provided between the surface of the limiting column rod 3 and the surface of the connecting member 6. The connecting chain passes through the transfer member and is connected to the connecting member 6. It can effectively connect the winding roller 14 and the connecting member 6 to control the lifting of the connecting member 6 through the motor 13.
[0030] A hinge block is fixed on one side of the end plate of the scissor fork CNC telescopic frame 7, and two connecting rods 11 are hingedly installed at the hinge block. The two ends of the two connecting rods 11 are fixedly connected to one side of the connecting frame 801. This design forms a triangular structure between the connecting rod 11 and the connecting frame 801, which provides necessary adjustment for the angle adjustment of the connecting frame 801. When necessary, the CNC oil cylinder 10 is controlled to adjust the angle of the connecting frame 801 to meet the use requirements, providing a solid foundation for the installation and adjustment of the sintered plate.
[0031] A cross bar 9 is provided at the bottom of the plate body at the end of the scissor fork CNC telescopic frame 7, and a cross bar 9 is also fixed between the two connecting rods 11. The two cross bars 9 are connected by a CNC oil cylinder 10. The cylinder sleeve and one end of the piston of the CNC oil cylinder 10 rotate on the surface of the two cross bars 9 respectively. This design enables the CNC oil cylinder 10 to control the connection frame 801 to rotate, thereby realizing the angle adjustment, which provides greater freedom for the adjustment of the sintered plate.
[0032] One side of the connection frame 801 for installation is set to be in the shape of a trough, and a top plate 803 is slid between the inner walls of both sides of the trough. The top plate 803 is adjusted by a bolt rod 804. During the installation and adjustment of sintering plates 802 of different sizes, the sintering plates 802 can be stably fixed to one side of the connection frame 801 through this structure.
[0033] The bearing member includes a connecting key 4 fixed to the top of the two limiting pillars 3, and rollers 5 are rotated at both ends and the bottom of the connecting key 4. These rollers 5 can effectively reduce the friction between the connecting member 6 and the limiting pillars 3, so that they can move and rotate more smoothly during the working process.
[0034] One of the connecting rods 602 of the connecting piece 6 has a protrusion slidably connected on its surface, and a second roller 604 is installed on the protrusion. The other end of the connecting chain is fixed to the surface of the second roller 604. This design also reduces the friction between the connecting piece 6 and the scissors fork CNC telescopic frame 7, making their movement smoother, and also provides additional stability for the entire device.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the attached embodiments and their equivalents.
Claims
1. An intelligent sintered plate installation and adjustment auxiliary device, comprising a base frame (1), characterized in that: Two limiting columns (3) are fixed at one end of the base frame (1), the top ends of the two limiting columns (3) are fixed to each other, a connecting piece (6) is installed on the surface of the two limiting columns (3), a scissor fork CNC telescopic frame (7) is installed on one side of the connecting piece (6), and a mounting piece (8) for fixing is installed at the end of the scissor fork CNC telescopic frame (7); A motor (13) is installed on the top of the base frame (1), and a winding roller (14) is fixedly connected to the output end of the motor (13). A rotating member is arranged at the top of the two limit poles (3), and a connecting chain is fixed on the surface of the winding roller (14). The connecting chain passes through the rotating member and is connected to the connecting member (6).
2. The intelligent sintered plate installation and adjustment auxiliary device according to claim 1 is characterized in that: The connecting member (6) comprises two limiting side plates (601), and a connecting rod (602) is rotatably disposed between the two limiting side plates (601); The connecting rods (602) are provided in two groups, one above the other, with two connecting rods in each group. Rolling wheels (603) that roll on the surface of the limiting column (3) are fixed to the surfaces of both ends of each connecting rod (602).
3. The intelligent sintered plate installation and adjustment auxiliary device according to claim 1 is characterized in that: A hinge block is fixed to one side of the plate body at the end of the scissor fork CNC telescopic frame (7), and two connecting rods (11) are hingedly installed at the hinge block. The mounting member (8) includes a connecting frame (801), and both ends of the connecting rod (11) are fixedly connected to one side of the connecting frame (801); A triangular structure is formed between the connection rod (11) and the connection frame (801).
4. The intelligent sintered plate installation and adjustment auxiliary device according to claim 1 is characterized in that: A cross bar (9) is arranged at the bottom of the plate body at the end of the scissor fork CNC telescopic frame (7), and a cross bar (9) is also fixed between the two connecting rods (11). The two cross bars (9) are connected by a CNC oil cylinder (10), and the cylinder sleeve and one end of the piston of the CNC oil cylinder (10) rotate on the surfaces of the two cross bars (9) respectively.
5. The intelligent sintered plate installation and adjustment auxiliary device according to claim 3 is characterized in that: The side of the connection frame (801) used for installation is configured as a trough body, a top plate (803) is slidably disposed between the inner walls of both sides of the trough body, and two bolt rods (804) are rotatably disposed at the bottom end of the top plate (803) and are screwed to the bottom end of the connection frame (801).
6. The intelligent sintered plate installation and adjustment auxiliary device according to claim 1 is characterized in that: The rotating member comprises a connecting key (4) fixed to the top of two limiting pillars (3), and rollers (5) are rotatably arranged at both ends and the bottom of the connecting key (4); A protrusion is slidably connected to the surface of one of the connecting rods (602) of the connecting member (6), and a second roller (604) is installed on the protrusion. The other end of the connecting chain is fixed to the surface of the second roller (604).
