Sludge dewatering machine

The sludge dewatering machine with an activated carbon filter and fan system effectively mitigates odor exposure during sludge dehydration, ensuring operator safety and comfort.

CN222159955UActive Publication Date: 2024-12-13DEZHOU LINGCHENG DISTRICT ANJING ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202420899156.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-13
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Sludge dewatering machines emit unpleasant odors due to the decomposition of organic matter and microbial activity, posing health risks to operators.

Method used

A sludge dewatering machine equipped with an activated carbon filter and fan system to absorb and remove odors while applying pressure to sludge for dehydration.

Benefits of technology

Reduces odor exposure for operators by filtering and neutralizing air within the machine, preventing physical discomfort and health issues.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge, in particular to a sludge dewatering machine which comprises a machine body and an activated carbon filter screen, hydraulic cylinders are embedded in the two sides of the top of the machine body respectively, pressing plates are installed at the bottoms of the two hydraulic cylinders, and fixing blocks are welded to the two sides in the machine body respectively. Fixing frames are welded to the opposite ends of the two fixing blocks, a shell is embedded in the side face, above the fixing frames, of the machine body, a fan is installed in the shell, an insertion hole is formed in the top, on one side of the fan, of the shell, and the activated carbon filter screen is inserted into the shell through the insertion hole; fixing rods are welded to the two sides of the interior of the machine body below the fixing frame correspondingly, and a water tank is welded to the opposite ends of the two fixing rods. The air purifier has the advantages of reducing peculiar smell in air in the machine body and preventing workers from inhaling too much peculiar smell and causing body discomfort.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge, in particular to a sludge dewatering machine. Background Art

[0002] Sludge is a soft muddy substance consisting of a mixture of solid matter and water produced in water treatment, industrial production or other processes. It usually contains organic and inorganic substances, such as suspended particles, dissolved substances, bacteria, viruses, etc. These pollutants will be removed during sewage treatment and eventually deposited in the sludge. The composition of sludge depends on the source and treatment method, but in general, sludge contains a large amount of water, organic matter, inorganic matter, microorganisms and heavy metals. After proper treatment and processing, sludge can be used for many purposes, such as soil conditioner, fertilizer manufacturing, energy recovery, etc. When treating sludge, a dehydrator is needed to dehydrate the sludge for easy storage and transportation.

[0003] Sludge usually releases odors, which mainly come from gases produced by the decomposition of organic matter in the sludge, such as hydrogen sulfide, ammonia, etc. In addition, there may be some microorganisms and bacteria in the sludge, and their metabolic activities will also cause the production of odors. When workers operate near the dehydrator, they inhale a large amount of sludge odor, which may cause symptoms such as discomfort, headache, eye irritation and difficulty breathing, affecting their health. Utility Model Content

[0004] The utility model aims to provide a sludge dewatering machine, which has the advantages of reducing the peculiar smell in the air inside the machine body and preventing the staff from inhaling too much peculiar smell and causing physical discomfort. It solves the problem that the staff are prone to inhaling the peculiar smell generated by a large amount of sludge when operating the dewatering machine to dehydrate the sludge, thereby affecting their health.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge dewatering machine, comprising a machine body and an activated carbon filter, hydraulic cylinders are embedded and installed on both sides of the top of the machine body, pressure plates are installed at the bottom of the two hydraulic cylinders, fixed blocks are welded on both sides of the inside of the machine body, fixed frames are welded on the opposite ends of the two fixed blocks, a shell is embedded and installed on the side of the machine body above the fixed frame, a fan is installed inside the shell, a plug hole is opened on the top of the shell on one side of the fan, the activated carbon filter is inserted into the shell through the plug hole, fixed rods are welded on both sides of the inside of the machine body below the fixed frame, and water tanks are welded on the opposite ends of the two fixed rods.

[0006] When using the sludge dewatering machine in the technical solution, the filter cloth wrapped with sludge is placed inside the fixed frame through the opening at the top of the fixed frame, and two hydraulic cylinders push the pressure plate down and enter the fixed frame to apply pressure to the sludge in the filter cloth. The water in the sludge is squeezed out of the filter cloth under the influence of pressure, and the water inside the fixed frame drips down from the mesh holes of the grid frame, and the sewage enters the water tank from the expansion mouth. The water outlet pipe is opened by using a valve, and the sewage inside the water tank is discharged from the water outlet pipe. When pressure is applied to the sludge, the fan draws the air inside the body into the shell from the left side, and the activated carbon filter inside the shell absorbs the odor in the air, and the air inside the shell is discharged from the right side.

[0007] Preferably, a movable rod is welded on the top of the pressing plate on the opposite side of the two hydraulic cylinders, and a movable hole is opened in the middle of the top of the machine body, and the top of the movable rod passes through the movable hole. The movable rod limits the pressing plate, and when the pressing plate is raised or lowered, the movable rod moves in the movable hole with the lifting of the pressing plate to reduce the shaking of the pressing plate.

[0008] Preferably, the two sides of the shell are connected, and air can circulate inside the shell.

[0009] Preferably, a fixing groove is provided at the bottom of the shell, the bottom of the activated carbon filter is inserted into the fixing groove, and a pull rod is installed on the top of the activated carbon filter. The fixing groove fixes the activated carbon filter inside the shell, and the activated carbon filter can be pulled out from the shell using the pull rod.

[0010] Preferably, the top of the fixing frame is provided with an opening which is not closed, and the front and rear ends and the bottom of the fixing frame are respectively embedded with grid frames, and the grid frames are provided with mesh holes. Sludge can enter the inside of the fixing frame from the opening at the top of the fixing frame, and sewage is discharged from the mesh holes of the grid frames.

[0011] Preferably, a diffuser cover is welded on the top of the water tank, the upper and lower ends of the diffuser cover are connected, and the diffuser cover is connected to the inside of the water tank. Sewage can enter the water tank from the diffuser cover, and the water tank stores the sewage.

[0012] Preferably, a water outlet pipe is embedded in the bottom of the water tank, the water outlet pipe is connected to the inside of the water tank, and a valve is installed on the water outlet pipe. Sewage inside the water tank is discharged from the water outlet pipe, and the valve is used to conveniently open and close the water outlet pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model is provided with a fan and an activated carbon filter. When pressure is applied to the sludge for dehydration, the fan draws the air inside the machine body into the shell from the left side, the activated carbon filter inside the shell absorbs the odor in the air, and the air inside the shell is discharged from the right side, thereby achieving the effect of reducing the odor in the air inside the machine body and preventing the staff from inhaling too much odor and causing physical discomfort. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the machine body of the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the shell of the utility model.

[0018] In the figure: 1. Machine body; 2. Fixed rod; 3. Hydraulic cylinder; 4. Movable rod; 5. Pressing plate; 6. Fixed block; 7. Fixed frame; 8. Grid frame; 9. Diffuser cover; 10. Water tank; 11. Water outlet pipe; 12. Pull rod; 13. Shell; 14. Movable hole; 15. Fan; 16. Socket; 17. Activated carbon filter; 18. Fixed slot. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0021] Embodiment 1

[0022] like Figure 1-3As shown, the sludge dewatering machine proposed by the utility model includes a body 1 and an activated carbon filter 17. Hydraulic cylinders 3 are embedded and installed on both sides of the top of the body 1, and pressure plates 5 are installed at the bottom of the two hydraulic cylinders 3. Fixed blocks 6 are welded on both sides of the inside of the body 1, and fixed frames 7 are welded on the opposite ends of the two fixed blocks 6. The top of the fixed frame 7 is provided with an opening that is not closed. Grid frames 8 are embedded and installed at the front and rear ends and the bottom of the fixed frame 7, and the grid frame 8 is provided with mesh holes. A shell 13 is embedded and installed on the side of the body 1 above the fixed frame 7. A fan 15 is installed inside the shell 13. A jack 16 is opened on the top of the shell 13 on one side of the fan 15. The charcoal filter 17 is inserted into the shell 13 from the socket 16. A fixing groove 18 is opened at the bottom of the shell 13. The bottom of the activated carbon filter 17 is inserted into the fixing groove 18. A pull rod 12 is installed on the top of the activated carbon filter 17. The two sides of the shell 13 are connected. Fixed rods 2 are welded on both sides of the body 1 below the fixed frame 7. A water tank 10 is welded at the opposite ends of the two fixed rods 2. A diffusion cover 9 is welded on the top of the water tank 10. The upper and lower ends of the diffusion cover 9 are connected. The diffusion cover 9 is connected with the inside of the water tank 10. A water outlet pipe 11 is embedded in the bottom of the water tank 10. The water outlet pipe 11 is connected with the inside of the water tank 10, and a valve is installed on the water outlet pipe 11.

[0023] In this embodiment, the filter cloth wrapped with sludge is placed inside the fixing frame 7 through the opening at the top of the fixing frame 7, and the two hydraulic cylinders 3 push the pressing plate 5 down. The pressing plate 5 enters the fixing frame 7 to apply pressure to the sludge in the filter cloth. The water in the sludge is squeezed out of the filter cloth under the influence of pressure, and the water inside the fixing frame 7 drips down from the mesh of the grid frame 8. The sewage enters the water tank 10 from the expansion cover 9. The water outlet pipe 11 is opened by using a valve, and the sewage inside the water tank 10 is discharged from the water outlet pipe 11. When pressure is applied to the sludge, the fan 15 draws the air inside the body 1 into the shell 13 from the left side, and the activated carbon filter 17 inside the shell 13 absorbs the odor in the air. The air inside the shell 13 is discharged from the right side. The activated carbon filter 17 can be drawn out of the shell 13 for replacement using the pull rod 12.

[0024] Embodiment 2

[0025] like Figure 1-3 As shown, the sludge dewatering machine proposed by the utility model, compared with the first embodiment, this embodiment also includes: a movable rod 4 and a movable hole 14, a movable rod 4 is welded on the top of the pressure plate 5 on the opposite side of the two hydraulic cylinders 3, a movable hole 14 is opened in the middle of the top of the machine body 1, and the top of the movable rod 4 passes through the movable hole 14.

[0026] In this embodiment, the pressing plate 5 is limited by the movable rod 4 . When the pressing plate 5 is raised or lowered, the movable rod 4 moves in the movable hole 14 along with the raising or lowering of the pressing plate 5 , thereby reducing the shaking of the pressing plate 5 .

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A sludge dewatering machine, comprising a machine body (1) and an activated carbon filter (17), characterized in that: Hydraulic cylinders (3) are respectively embedded and installed on both sides of the top of the machine body (1), and pressure plates (5) are installed at the bottoms of the two hydraulic cylinders (3). Fixed blocks (6) are respectively welded on both sides of the inside of the machine body (1), and fixed frames (7) are welded on opposite ends of the two fixed blocks (6). A shell (13) is embedded and installed on the side of the machine body (1) above the fixed frame (7), and a fan (15) is installed inside the shell (13). A plug hole (16) is opened on the top of the shell (13) on one side of the fan (15), and the activated carbon filter (17) is inserted into the inside of the shell (13) through the plug hole (16). Fixed rods (2) are respectively welded on both sides of the inside of the machine body (1) below the fixed frame (7), and water tanks (10) are welded on opposite ends of the two fixed rods (2).

2. The sludge dewatering machine according to claim 1, characterized in that: A movable rod (4) is welded to the top of the pressure plate (5) on the opposite side of the two hydraulic cylinders (3), and a movable hole (14) is opened in the middle of the top of the machine body (1), and the top of the movable rod (4) passes through the movable hole (14).

3. The sludge dewatering machine according to claim 1, characterized in that: The shell (13) is connected at both sides.

4. The sludge dewatering machine according to claim 1, characterized in that: A fixing groove (18) is provided at the bottom of the shell (13), the bottom of the activated carbon filter (17) is inserted into the fixing groove (18), and a pull rod (12) is installed on the top of the activated carbon filter (17).

5. The sludge dewatering machine according to claim 1, characterized in that: The top of the fixing frame (7) is provided with an opening which is not closed, and the front and rear ends and the bottom of the fixing frame (7) are respectively embedded with grid frames (8) which are provided with mesh holes.

6. The sludge dewatering machine according to claim 1, characterized in that: A diffusion cover (9) is welded on the top of the water tank (10), the upper and lower ends of the diffusion cover (9) are connected, and the diffusion cover (9) is connected with the inside of the water tank (10).

7. The sludge dewatering machine according to claim 1, characterized in that: A water outlet pipe (11) is embedded in the bottom of the water tank (10), the water outlet pipe (11) is communicated with the interior of the water tank (10), and a valve is installed on the water outlet pipe (11).