Glass batching equipment

By adopting the design of symmetrical transmission connection and adjustment structure in glass batching equipment, the problem of easy breakage of the flap of the flap of the flap of the flap of the flap of the flap of the flap of the flap of the flap of the flap of the flap is solved, the quality and efficiency of the glass batching is improved, and the maintenance cost is reduced.

CN222159972UActive Publication Date: 2024-12-13安徽福莱特光伏玻璃有限公司
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Patent Information

Application Number
CN202420784299.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-13
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing three-way flip plate machine is prone to breakage and damage after use for a period of time, causing raw materials to flow out from both outlets at the same time, affecting the quality and efficiency of glass ingredients and increasing equipment maintenance costs.

Method used

A glass batching equipment is designed, using a pipe body with a rotating shaft and a flip plate. The drive assembly and adjustment structure connected by symmetrical transmission are ensured that the stress and rotation angles at both ends of the rotating shaft are consistent, reducing the possibility of torsion and bending. , use wear-resistant plates to make flip plates, and a detection resistor wire is provided on the surface of the rotating shaft to monitor the torsion angle.

Benefits of technology

It significantly improves the quality and efficiency of glass ingredients, reduces the maintenance frequency of flip plates and rotating shafts, reduces equipment maintenance costs, and avoids the fracture of flip plates and rotating shafts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses glass batching equipment. The glass batching equipment mainly comprises a pipe body, a rotating shaft, a turning plate and a driving assembly, the rotating shaft rotationally penetrates through the pipe body, and the two ends of the rotating shaft are located outside the pipe body; the turning plate is fixedly installed on the rotating shaft and can rotate along with the rotating shaft, the driving assemblies are simultaneously and symmetrically connected to the two ends of the rotating shaft in a transmission mode so as to drive the turning plate to rotate, and each driving assembly comprises an adjusting structure used for achieving symmetrical transmission connection of the two ends of the rotating shaft. The two ends of the rotating shaft are in transmission connection with the driving assemblies, the two ends of the rotating shaft are in symmetrical transmission connection through the adjusting structures, it is guaranteed that the stress at the two ends of the rotating shaft is consistent, the rotating angle is consistent, the possibility that the rotating shaft and the turning plate are twisted and bent can be obviously reduced, and the phenomenon that the rotating shaft or the turning plate is broken is avoided; the quality and efficiency of glass batching are ensured, the maintenance frequency of the turning plate and the rotating shaft is reduced, and the maintenance cost of equipment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass batching, in particular to a glass batching device. Background Art

[0002] When producing glass, it is necessary to accurately proportion the raw materials according to the specific composition of the glass to be produced, which is the batching process. Most existing batching processes use a three-way flap machine for material distribution. The three-way flap machine includes an inlet and two outlets, and the two outlets are respectively set toward a hopper. A flap is provided in the three-way flap machine, and the movement direction of the raw materials in the three-way flap machine can be changed by rotating the flap. When the raw materials enter the three-way flap machine from the inlet, the flap can be rotated as needed to allow the raw materials to enter a hopper at one place, thereby realizing the process of material distribution and batching.

[0003] However, most of the existing three-way flap machines have the problem that the flaps are prone to breakage or damage after being used for a period of time, and even cause raw materials to flow out from two outlets at the same time, affecting the quality and efficiency of glass ingredients and increasing equipment maintenance costs.

[0004] Based on the above, there is an urgent need for a glass batching equipment that can solve the above technical problems. Utility Model Content

[0005] The utility model aims to provide a glass batching device, which can improve the quality and efficiency of glass batching and reduce the maintenance cost of the equipment.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] A glass batching device comprises: a tube body, the tube body having at least one inlet and at least two outlets; a rotating shaft, the rotating shaft rotatably penetrates the tube body, and both ends of the rotating shaft are located outside the tube body; a flap, the flap is fixedly mounted on the rotating shaft and can rotate with the rotating shaft, the flap is used to change the flow direction of the raw material so that the raw material flows out of the tube body from one of the outlets at a time; a driving component, the driving component is simultaneously and symmetrically connected to the two ends of the rotating shaft to drive the flap to rotate, and the driving component includes an adjustment structure, the adjustment structure is used to achieve a symmetrical transmission connection between the two ends of the rotating shaft.

[0008] Optionally, the driving assembly includes two driving members and two transmission rods, and each end of the rotating shaft is drivingly connected to an output shaft of the driving member through one of the transmission rods.

[0009] Optionally, the adjustment structure comprises a connecting sleeve, one end of the transmission rod is connected to the rotating shaft, the other end of the transmission rod is rotatably connected to the connecting sleeve, and the connecting sleeve has a connecting hole;

[0010] The driving member comprises the output shaft and a cylinder, the output shaft is slidably arranged on the cylinder, and the output shaft is fixedly inserted in the connecting hole with adjustable depth.

[0011] Optionally, the connecting hole is a threaded hole, and the end of the output shaft is provided with an external thread, so that the output shaft can be threadedly connected to the connecting sleeve;

[0012] The output shaft is also sleeved with a fastening nut, and the fastening nut is used to fix the connecting sleeve and the output shaft.

[0013] Optionally, the connecting sleeve includes a first part and a second part connected in a hinged manner, and the output shaft can be clamped between the first part and the second part; the connecting sleeve also includes a clamp, and the clamp can clamp and fix the output shaft, the first part and the second part.

[0014] Optionally, the adjustment structure includes a mounting seat, and the mounting seat is arranged outside the tube body;

[0015] The driving member includes an output shaft and a cylinder, the output shaft is slidably arranged on the cylinder, one end of the transmission rod is connected to the rotating shaft, the other end of the transmission rod is rotatably connected to the output shaft, and the cylinder is fixedly arranged on the mounting seat in an adjustable position along the axial direction of the output shaft.

[0016] Optionally, the mounting seat has a through hole, the driving member is fixedly arranged in the through hole in an adjustable manner, and a fastener can pass through the hole wall of the through hole to fix the driving member.

[0017] Optionally, the transmission rod includes a first section and a second section, the first section is connected to the rotating shaft, the second section is connected to the driving member, and the first section and the second section are arranged at an angle so that the transmission rod is bent toward the driving member.

[0018] Optionally, the flap is made of wear-resistant plate.

[0019] Optionally, a mounting groove is provided on the surface of the rotating shaft along the axial direction thereof, a detection resistance wire is arranged in the mounting groove, and the detection resistance wire is used to detect the torsion angle of the rotating shaft.

[0020] The beneficial effect of the glass batching equipment provided by the utility model is that by connecting the drive components at both ends of the rotating shaft and realizing symmetrical transmission connection at both ends of the rotating shaft through an adjustment structure, it is ensured that the forces at both ends of the rotating shaft are consistent and the rotation angles are consistent. Compared with connecting the drive component only at one end of the rotating shaft, the possibility of twisting and bending of the rotating shaft and the flap can be significantly reduced, and the phenomenon of breakage of the rotating shaft or the flap can be avoided, thereby ensuring the quality and efficiency of the glass batching, reducing the maintenance frequency of the flap and the rotating shaft, and reducing the maintenance cost of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic front view of the structure of a glass batching device provided by the utility model;

[0022] Figure 2 It is a schematic side view of the structure of a glass batching device provided by the utility model;

[0023] Figure 3 yes Figure 2 A partial enlarged view of the middle A;

[0024] Figure 4 It is a schematic side view of the structure of another glass batching equipment provided by the utility model.

[0025] In the figure:

[0026] 1. Pipe body; 11. Inlet; 12. Outlet;

[0027] 2. Rotation axis;

[0028] 3. Flip board;

[0029] 4. Driving assembly; 41. Driving member; 411. Output shaft; 412. Cylinder; 42. Transmission rod; 421. First section; 422. Second section; 43. Connecting sleeve; 431. First connecting part; 432. Second connecting part; 433. Fastening nut; 44. Mounting seat; 441. Annular fixing part; 442. Fastener. DETAILED DESCRIPTION

[0030] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Among them, the terms "first position" and "second position" are two different positions.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Refer to the following Figures 1 to 4 The invention discloses a glass batching device provided by the utility model.

[0034] like Figure 1 , Figure 2 As shown, the glass batching equipment mainly includes a tube body 1, a rotating shaft 2, a flap 3 and a driving assembly 4. Among them, the tube body 1 has at least one inlet 11 and at least two outlets 12, and the raw material can enter the tube body 1 from the inlet 11 and selectively flow out from the outlet 12. The rotating shaft 2 and the flap 3 are arranged in the tube body 1, the rotating shaft 2 is rotatably arranged in the tube body 1, and the flap 3 is fixedly installed on the rotating shaft 2. When the rotating shaft 2 rotates, the flap 3 can rotate with the rotating shaft 2, thereby changing the flow direction of the raw material in the tube body 1, so that the raw material flows out from one outlet 12 selectively. The two ends of the rotating shaft 2 are arranged to pass through the tube body 1, and the driving assembly 4 is simultaneously and symmetrically connected to the two ends of the rotating shaft 2 by transmission, so as to drive the flap 3 to change the angle in the tube body 1 through the rotating shaft 2. In addition, the driving assembly 4 includes an adjustment structure, which is used to realize the symmetrical transmission connection at the two ends of the rotating shaft 2 to ensure the uniformity of the force at the two ends of the rotating shaft 2.

[0035] By connecting the drive assembly 4 at both ends of the rotating shaft 2 and achieving symmetrical transmission connection at both ends of the rotating shaft 2 through an adjustment structure, it is ensured that the forces at both ends of the rotating shaft 2 are consistent and the rotation angles are consistent. Compared with connecting the drive assembly 4 only at one end of the rotating shaft 2, the possibility of twisting and bending of the rotating shaft 2 and the flap 3 can be significantly reduced, and the phenomenon of breakage of the rotating shaft 2 or the flap 3 can be avoided, thereby ensuring the quality and efficiency of the glass ingredients, reducing the maintenance frequency of the flap 3 and the rotating shaft 2, and reducing the equipment maintenance cost.

[0036] For example, Figure 1 , Figure 2 As shown, in this embodiment, an inlet 11 and an inspection port are provided on the upper side of the pipe body 1, and two outlets 12 are provided on the lower side of the pipe body 1. A cover is provided at the inspection port, which can seal and cover the inspection port and be opened when inspection is required to facilitate personnel to maintain and clean the inside of the pipe body 1.

[0037] Bearings are provided on two opposite sides of the tube body 1, and the rotating shaft 2 is passed through the bearings and is rotatably connected to the tube body 1. The bearings are preferably cylindrical roller bearings, which can withstand large radial loads and large axial loads, and can withstand large impacts and vibrations when the raw materials impact the flap 3. The driving assembly 4 includes two driving members 41 and two transmission rods 42, and each end of the rotating shaft 2 is transmission-connected to an output shaft 411 of a driving member 41 through a transmission rod 42. The driving member 41 is preferably a cylinder, and both cylinders are connected to the same driving air circuit, so as to ensure that the two driving members 41 can move synchronously, so that the two ends of the rotating shaft 2 are subjected to the same force and the same rotation angle, thereby avoiding the phenomenon of the rotating shaft 2 being broken or bent due to the asynchronous movement of the driving member 41.

[0038] like Figure 2 , Figure 3 As shown, the adjustment structure includes a connecting sleeve 43, one end of the transmission rod 42 is connected to the rotating shaft 2, and the other end of the transmission rod 42 is rotatably connected to the connecting sleeve 43. The connecting sleeve 43 includes a first connecting portion 431 and a second connecting portion 432, and the first connecting portion 431 and the second connecting portion 432 are rotatably connected. The first connecting portion 431 is used to be hinged and rotatably connected to one end of the transmission rod 42, and the second connecting portion 432 is used to be fixedly connected to the driving member 41.

[0039] Specifically, refer to Figure 3As shown, the driving member 41 includes a barrel 412 and the output shaft 411, and the output shaft 411 is linearly slidably arranged on the barrel 412. The second connecting portion 432 has a connecting hole, and the output shaft 411 is fixedly inserted in the connecting hole with adjustable depth. When assembling, debugging or maintaining the glass batching equipment, by adjusting the connection depth of the output shaft 411 and the connecting sleeve 43 located on both sides of the tube body 1, the two ends of the rotating shaft 2 can be subjected to the same force and the same rotation angle.

[0040] More specifically, in this embodiment, the connection hole is a threaded hole, and an external thread is provided at the end of the output shaft 411. By rotating the second connection portion 432, the output shaft 411 can be threadedly connected to the connection sleeve 43 in an adjustable depth, and the connection depth can be finely adjusted. A fastening nut 433 is also sleeved on the output shaft 411, and the fastening nut 433 can fix the connection sleeve 43 and the output shaft 411 in a locking manner.

[0041] Preferably, an observation window is provided on the side of the second connection portion 432 , and a scale line for reading the connection depth is provided to facilitate the symmetrical transmission connection on both sides of the tube body 1 .

[0042] It should be noted that the above-mentioned connecting sleeve 43 is preferably suitable for the driving member 41 in which the output shaft 411 is only slidably arranged on the cylinder 412. For the driving member 41 in which the output shaft 411 is slidably and rotatably arranged on the cylinder 412, the first connecting part 431 and the second connecting part 432 can also be integrally connected or fixedly connected, and the depth of the threaded connection can be adjusted by rotating the output shaft 411, which also falls within the scope of protection of the present utility model.

[0043] Optionally, in some other embodiments, the connecting sleeve 43 includes a first part and a second part connected by a hinge, and the output shaft 411 can be clamped between the first part and the second part. The connecting sleeve 43 also includes a clamp, and when the output shaft 411 is located between the first part and the second part, the clamp can clamp and fix the output shaft 411, the first part and the second part. Moreover, when adjustment is required, the length of the output shaft 411 extending between the first part and the second part can be adjusted by simply loosening the clamp, so as to facilitate adjustment so that the forces at both ends of the rotating shaft 2 are consistent and the rotation angles are consistent.

[0044] Furthermore, if Figure 3 As shown, in this embodiment, the adjustment structure also includes a mounting seat 44, which is arranged outside the tube body 1, and the driving member 41 is adjustably mounted on the mounting seat 44, which can also facilitate the adjustment of the forces at both ends of the rotating shaft 2.

[0045] Specifically, the mounting seat 44 has an annular fixing portion 441, and the annular fixing portion 441 is formed with a through hole. The driving member 41 is inserted into the through hole, and the mounting position can be adjusted along the axial direction of the through hole. When the mounting position of the driving member 41 is accurately adjusted, the fastener 442 can be used to pass through the hole wall of the through hole (i.e., the annular fixing portion 441) to abut and fix the driving member 41.

[0046] Preferably, if Figure 4 As shown, in another embodiment, the transmission rod 42 includes a first section 421 and a second section 422, the first section 421 is connected to the rotating shaft 2, the second section 422 is connected to the driving member 41, and the first section 421 and the second section 422 are arranged at an angle so that the transmission rod 42 is bent toward the driving member 41. The transmission rod 42 has a higher structural strength, can meet greater power transmission needs, and is not easy to break.

[0047] It should be noted that, in this embodiment, the size of the flap 3 is greater than 500*500mm, and in order to take into account both wear resistance and weight, it is preferred to use wear-resistant plates, such as HARDOX400, HARDOX450 and HARDOX500, and NM400, NM450 and NM500, which are comparable to the above-mentioned types. The wear-resistant plate can withstand the friction and impact of glass raw materials, reduce the generation of debris, and avoid negative impact on the quality of the glass. In addition, the density itself is relatively low, which can reduce the load and movement resistance borne by the rotating shaft 2, the transmission rod 42 and the driving member 41 during rotation, and further avoid the phenomenon of breakage and bending.

[0048] Further preferably, in this embodiment, the surface of the rotating shaft 2 is provided with a mounting groove along the axial direction thereof, and a detection resistance wire is provided in the mounting groove, and the detection resistance wire is used to detect the torsion angle of the rotating shaft 2. When a large torsion occurs between the two ends of the rotating shaft 2, the detection resistance wire will be stretched, resulting in an increase in its resistance. Through the change in resistance, it is possible to obtain a conclusion on whether the two ends of the rotating shaft 2 are subjected to the same force, thereby facilitating confirmation during assembly, maintenance and debugging whether the adjustment structure has achieved the effect of making the two ends of the rotating shaft 2 subjected to the same force and the same rotation angle.

[0049] It should be noted that in Figure 2 In order to show the rotation of the transmission rod 42, the positions of the transmission rod 42 at different rotation angles are simultaneously drawn. Figure 4 In order to show the rotation of the flap 3, the positions of the flap 3 at different rotation angles are also drawn. The above-mentioned related structures drawn additionally to show the rotation angles cannot be understood as limiting the number of related structures in this application, that is, it does not limit the number of transmission rods 42 and flaps 3 in this application.

[0050] In the description of this specification, the description of reference terms such as "some embodiments", "other embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0051] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the claims of the present invention.

Claims

1. Glass batching equipment, characterized in that: include: A pipe body (1), the pipe body (1) having at least one inlet (11) and at least two outlets (12); A rotating shaft (2), the rotating shaft (2) being rotatably disposed through the tube body (1), and both ends of the rotating shaft (2) being located outside the tube body (1); a flap (3), the flap (3) being fixedly mounted on the rotating shaft (2) and being capable of rotating along with the rotating shaft (2), the flap (3) being used to change the flow direction of the raw material so that the raw material selectively flows out of the tube body (1) from one of the outlets (12); A drive assembly (4), wherein the drive assembly (4) is simultaneously and symmetrically transmission-connected to the two ends of the rotating shaft (2) to drive the flap (3) to rotate, and the drive assembly (4) comprises an adjustment structure, wherein the adjustment structure is used to achieve a symmetrical transmission connection between the two ends of the rotating shaft (2).

2. The glass batching equipment according to claim 1, characterized in that: The driving assembly (4) comprises two driving members (41) and two transmission rods (42), and each end of the rotating shaft (2) is drivingly connected to an output shaft (411) of the driving member (41) via one of the transmission rods (42).

3. The glass batching equipment according to claim 2, characterized in that: The adjustment structure comprises a connecting sleeve (43), one end of the transmission rod (42) is connected to the rotating shaft (2), the other end of the transmission rod (42) is rotatably connected to the connecting sleeve (43), and the connecting sleeve (43) has a connecting hole; The driving member (41) comprises the output shaft (411) and a cylinder (412); the output shaft (411) is slidably arranged on the cylinder (412), and the output shaft (411) is fixedly inserted into the connecting hole in an adjustable depth.

4. The glass batching equipment according to claim 3, characterized in that: The connecting hole is a threaded hole, and an end of the output shaft (411) is provided with an external thread so that the output shaft (411) can be threadedly connected to the connecting sleeve (43); The output shaft (411) is also sleeved with a fastening nut (433), and the fastening nut (433) is used to fix the connecting sleeve (43) and the output shaft (411).

5. The glass batching equipment according to claim 3, characterized in that: The connecting sleeve (43) comprises a first part and a second part which are hingedly connected, and the output shaft (411) can be clamped between the first part and the second part; the connecting sleeve (43) also comprises a clamp, and the clamp can clamp and fix the output shaft (411), the first part and the second part.

6. The glass batching equipment according to claim 3, characterized in that: The adjustment structure comprises a mounting seat (44), and the mounting seat (44) is arranged outside the tube body (1); The driving member (41) comprises an output shaft (411) and a cylinder (412); the output shaft (411) is slidably arranged on the cylinder (412); one end of the transmission rod (42) is connected to the rotating shaft (2); the other end of the transmission rod (42) is rotatably connected to the output shaft (411); and the cylinder (412) is fixedly arranged on the mounting seat (44) in an adjustable position along the axial direction of the output shaft (411).

7. The glass batching equipment according to claim 6, characterized in that: The mounting seat (44) has a through hole, the driving member (41) is fixedly arranged in the through hole in an adjustable manner, and the fastener (442) can pass through the hole wall of the through hole to fix the driving member (41).

8. The glass batching equipment according to claim 2, characterized in that: The transmission rod (42) comprises a first section (421) and a second section (422), wherein the first section (421) is connected to the rotating shaft (2), and the second section (422) is connected to the driving member (41), and the first section (421) and the second section (422) are arranged at an angle so that the transmission rod (42) is bent toward the driving member (41).

9. The glass batching equipment according to claim 1, characterized in that: The flap (3) is made of wear-resistant plate.

10. The glass batching equipment according to claim 1, characterized in that: The surface of the rotating shaft (2) is provided with a mounting groove along the axial direction thereof, and a detection resistance wire is arranged in the mounting groove, and the detection resistance wire is used to detect the torsion angle of the rotating shaft (2).