Online edge breaking device for high-strength glass

By designing a high-strength glass online edge-bending device, the precise cutting of the glass plate is achieved by using the pressing wheel set and the adjustment mechanism, the problems of explosive edges, multiple missing corners and edge-breaking of the existing high-strength glass edge-bending machine are solved, and the glass is improved Yield and quality.

CN222160007UActive Publication Date: 2024-12-13ZHANGZHOU KIBING GLASS
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Patent Information

Application Number
CN202323591177.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2024-12-13
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

When handling high-strength thick plates, existing glass edge breakers have problems such as blasting edges, multiple missing corners, and broken edges, and cannot effectively assist longitudinal cutting, resulting in large stress on the edges of the glass and uneven cutting, which affects the production of glass and quality.

Method used

A high-strength glass online edge-bending device is designed, including a conveyor table, support, support frame, adjustment mechanism and crown wheel set. Through the cooperation of the pressing wheel set and the fixed wheel set, the glass plate is accurately separated along the cutting line, and Adjust the position of the pressing wheel set and the glass plate through the width and height adjustment components to ensure the accuracy and stability of the cutting lines.

Benefits of technology

This device can effectively reduce glass losses, improve glass yield and quality, ensure accurate separation of glass plates along the cutting line, avoid bursting, multiple missing corners and broken edges, and improve the optimized cutting effect of glass.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222160007U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of glass production equipment, in particular to a high-strength glass on-line edge breaking device which comprises a conveying table, a support, a supporting frame, an adjusting mechanism and a top wheel set, a conveying roller way is arranged on the conveying table and used for conveying glass plates, the support is arranged across the conveying table, and the adjusting mechanism comprises a width adjusting assembly and a height adjusting assembly. The width adjusting assemblies are connected with the supporting frames respectively and can change the distance between the two supporting frames, the height adjusting assemblies are connected with the supporting frames respectively and can drive the supporting frames to move up and down and change the distance between the pressing wheel set and a glass plate, and the top wheel set is arranged below the conveying roller way. The glass plate is provided with a cutting line, the top wheel set can drive in the direction right below the cutting line and jack up the glass plate to make contact with the pressing wheel set so that the glass plate can be separated along the cutting line, and therefore the edge breaking work without the conditions of edge cracking, multiple unfilled corners, edge breaking and the like is achieved, and the glass production quality is improved.
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Description

Technical Field

[0001] The utility model relates to the field of glass production equipment, in particular to an online edge breaking device for high-strength glass. Background Art

[0002] Float glass is a process in which qualified batch materials are heated and melted at high temperature to form a transparent, pure, uniform and suitable glass liquid for forming. The glass liquid flows into the tin bath through the flow channel and floats on the surface of the relatively dense tin bath. Under the surface tension of its own gravity, the pulling force of the edge drawing machine and the transition roller table, the glass liquid is spread, flattened, polished, and thinned (thickened) on the tin bath surface to form a glass substrate with smooth upper and lower surfaces. However, when it is cooled to 600-620℃, it is pulled onto the transition roller table under the traction of the transition roller table outside the tail of the tin bath and the annealing furnace drive roller connected to it, and then conveyed to the annealing furnace. The annealing furnace slowly cools the tin bath-formed glass from 600℃ to 70℃, eliminating or weakening the residual stress and optical inhomogeneity in the glass products, and improving the internal structure of the glass. The annealed glass is transported to the cross-cutting area and cut into various sizes according to the customer's requirements for the glass size. As an important link in the subsequent smooth board placement of glass manufacturing, the operation of its equipment is also crucial.

[0003] At present, when producing high-strength thick plates with a thickness of 10mm and 12mm, when the qualified plate width of 3660mm is optimized to be cut into a plate width of 3050mm or a plate width of 3300mm, there are 610mm and 360mm extra on the original edges. Due to the wider cutting edges and the greater stress on the edges of thicker plates, the existing edge bending machines use single-wheel bending for edge bending, which results in uneven force and cracked edges, multiple missing corners, and broken edges. When optimizing and cutting into plates with a width of 3050mm or a plate width of 3300mm, the plates are directly broken at the longitudinal breaking position. Due to the insufficient longitudinal force of the single wheel, the longitudinal top wheel cannot be assisted to push the cutting line open, so the glass edge cannot be broken.

[0004] Therefore, it is necessary to design a bending device that can be adapted to the breaking of high-strength glass. Utility Model Content

[0005] In order to overcome the deficiencies in the prior art, the utility model provides an online edge bending device suitable for edge bending of high-strength glass.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a high-strength glass online edge bending device, including a conveying platform, a support, a support frame, an adjustment mechanism, and a top wheel group. The conveying platform is provided with a conveying roller and is used to convey the glass plate. The bracket is arranged across the conveying platform;

[0007] The support is provided with two horizontal beams parallel to the conveying roller, each of the horizontal beams is provided with a guide rail, the support frames are arranged in pairs and can be arranged laterally and movably along the guide rails, and a pressure wheel group is provided at the lower end of the support frame;

[0008] The adjustment mechanism includes a width adjustment component and a height adjustment component. The width adjustment component is provided with two groups and is respectively connected to a support frame. The two groups of width adjustment components can change the distance between the two support frames. The height adjustment component is provided with two groups and is respectively connected to a support frame. The height adjustment component can drive the support frame to move up and down and change the distance between the pressure wheel group and the glass plate.

[0009] The top wheel group is arranged below the conveying roller, and a cutting line is arranged on the glass plate. The top wheel group can be driven upward just below the cutting line and lift up the glass plate to contact with the pressure wheel group so that the glass plate is separated along the cutting line.

[0010] Furthermore, the support frame includes an upper support rod, a lower support rod, and a guide rod. The upper support rod and the lower support rod are arranged at intervals up and down, and the connecting rod is provided with two groups. The lower end of the guide rod is fixedly connected to the lower support rod and passes through the upper support rod upward. The lower support rod can be movably arranged up and down along the guide rod. The upper support rod can be movably arranged on the guide rail, and the pressure wheel group is arranged on the lower surface of the lower support rod.

[0011] Furthermore, the width adjustment assembly includes a width adjustment wheel and a first screw rod. A mounting seat is provided at the lower end of the upper support rod. The first screw rod passes through the mounting seat and is vertically connected to the upper support rod. The width adjustment wheel is connected to the end of the first screw rod. Rotating the width adjustment wheel can drive the first screw rod to rotate and enable the upper support rod to move along the guide rail.

[0012] Furthermore, the height adjustment assembly includes a second screw and a third screw. A connecting seat is provided on the top of the upper support rod. The second screw passes through the connecting seat, the upper support rod and the lower support rod. The third screw is vertically passed through the connecting seat and meshed with the second screw. Rotating the third screw drives the second screw to rotate and makes the lower support rod move up and down along the guide rod.

[0013] Furthermore, the height adjustment assembly also includes a height adjustment wheel, which is connected to the end of the third screw rod. Rotating the high-end adjustment wheel can drive the third screw rod to rotate.

[0014] Furthermore, a mounting rod is provided on the support, and the mounting rod is arranged in an "L"-shaped structure. The upper end of the mounting rod is penetrated by a third screw rod, and the upper end of the mounting rod is extended downward and vertically connected to the upper support rod.

[0015] Furthermore, the guide rail includes a vertical plate and a long rod. The vertical plates are provided in two groups and are fixedly arranged on the cross beam at intervals. Both ends of the long rod are fixedly connected to the two vertical plates, and the long rod passes through the two upper support rods.

[0016] Furthermore, the pressing wheel group is formed by a combination of seven pressing wheels.

[0017] Furthermore, the conveying platform is provided with an edge bending area and an edge cleaning area, the support is arranged in the edge bending area, the edge bending area is arranged in front of the edge cleaning area along the conveying direction of the conveying roller, and the glass plate enters the edge bending area along the edge cleaning area.

[0018] Furthermore, an edge cleaning frame is provided in the edge cleaning area, and two sets of edge cleaning wheels are provided on the edge cleaning frame. The edge cleaning wheel group can be movably arranged up and down and laterally, and the edge cleaning wheel group can remove the edge of the glass plate by pressing down.

[0019] From the above description of the utility model, it can be seen that compared with the prior art, the high-strength glass online edge bending device provided by the utility model has the following advantages:

[0020] This edge breaking device can separate the glass sheets accurately along the cutting line through the cooperation of the pressure wheel group and the fixed wheel group, and will not cause the glass sheets to go off the cutting line, cracked edges, multiple missing corners, broken edges, etc., thus reducing the amount of glass loss and greatly improving the glass output and quality of the production line;

[0021] The function of setting the adjustment mechanism is to adjust the distance between the pressing wheel group and the edge of the glass plate and the distance between the pressing wheel group and the surface of the glass plate. The operation is convenient and the structure is simple.

[0022] The purpose of setting the edge cleaning area is to make the glass plate complete edge cleaning before the edge cleaning area to form a specified width to be cut, so that the glass plate can be better optimized in the edge bending area. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 The utility model is a schematic structural diagram of a high-strength glass online edge bending device.

[0024] Figure 2 This is a schematic diagram of the main structure of a high-strength glass online edge bending device of the utility model.

[0025] Figure 3 It is a side structural schematic diagram of a high-strength glass online edge bending device of the utility model.

[0026] Figure 4 For this utility model Figure 1 A schematic diagram of the enlarged structure in the middle.

[0027] Figure 5 For this utility model Figure 1Enlarged schematic diagram of the structure at point B in the middle.

[0028] Figure 6 This is a schematic diagram of the structure of the edge cleaning frame of the utility model.

[0029] The symbols in the figure correspond to the following: 1. Conveyor platform; 11. Conveyor roller; 2. Support; 21. Crossbeam; 22. Guide rail; 221. Vertical plate; 222. Long rod; 3. Support frame; 31. Upper support rod; 32. Lower support rod; 33. Guide rod; 34. Pressure wheel group; 4. Adjustment mechanism; 41. Width adjustment assembly; 411. Width adjustment wheel; 412. First screw; 413. Mounting seat; 42. Height adjustment assembly; 421. Height adjustment wheel; 422. Second screw; 423. Third screw; 424. Connecting seat; 425. Mounting rod; 5. Top wheel group; 6. Edge cleaning frame; 61. Edge cleaning wheel. DETAILED DESCRIPTION

[0030] The present invention is further described below through specific implementation methods.

[0031] Reference Figures 1 to 6 The device for online edge bending of high-strength glass shown in the figure comprises a conveying platform 1, a support 2, a support frame 3, an adjustment mechanism 4, and a top wheel set 5.

[0032] A conveyor roller 11 is provided on the conveyor platform 1. The conveyor roller 11 is used to convey the glass plate. An edge cleaning area and an edge bending area are provided successively along the conveying direction of the conveyor roller 11. The glass plate enters the edge bending area from the edge cleaning area. An edge cleaning frame 6 is provided in the edge cleaning area. The edge cleaning frame 6 is provided with two groups of edge cleaning wheels 61. The edge cleaning wheels 61 can be movably arranged up and down and lateraly. The edge cleaning wheels 61 can remove the edge of the glass plate by pressing down. The purpose of setting the edge cleaning area is to make the glass plate complete an edge cleaning in the edge cleaning area before forming a specified width to be cut, so that the glass plate can be better optimized in the edge bending area.

[0033] The bracket is arranged in the edge breaking area and across the conveying platform 1. The bracket is provided with two horizontal beams 21 parallel to the conveying roller 11. Each of the horizontal beams 21 is provided with a guide rail 22. The support frame 3 is arranged in pairs and can be arranged laterally along the guide rail 22. The lower end of the support frame 3 is provided with a pressure wheel group 34, which is formed by seven pressure wheel groups 34. The support frame 3 includes an upper support rod 31, a lower support rod 32, and a guide rod 33. The upper support rod 31 and the lower support rod 32 are arranged at intervals up and down. The guide rod 33 is provided with two groups. The lower end of the guide rod 33 is fixedly connected to the lower support rod 32 and passes through the upper support rod 31 upward. The lower support rod 32 can be arranged up and down along the length direction of the guide rod 33. The upper support rod 31 is movably arranged on the guide rail 22, and the pressure wheel group 34 is arranged on the lower surface of the lower support rod 32. The overall support frame 3 can achieve horizontal sliding and up and down movement, thereby changing the position of the pressure wheel group 34.

[0034] The width adjustment assembly 41 includes a width adjustment wheel 411 and a first screw rod 412. Mounting seats 413 are provided on both sides of the support 2. The first screw rod 412 passes through the mounting seats 413 and is vertically arranged to penetrate the upper support rod 31. The width adjustment wheel 411 is connected to the end of the first screw rod 412. Rotating the width adjustment wheel 411 can drive the first screw rod 412 to rotate and make the upper support rod 31 movable along the guide rail 22. Thus, the distance between the two groups of support frames 3 can be adjusted to adapt to glass plates with different size requirements.

[0035] The height adjustment assembly 42 includes a second screw rod 422, a third screw rod 423, and a height adjustment wheel 421. A connecting seat 424 is provided at the top of the upper support rod 31. The second screw rod 422 penetrates the connecting seat 424, the upper support rod 31, and the lower support rod 32. The second screw rod 422 can locate the distance between the upper support rod 31 and the lower support rod 32. The third screw rod 423 is vertically penetrated through the connecting seat 424 and meshed with the second screw rod 422. When the third screw rod 423 is rotated, the height adjustment wheel 421 is rotated. The second screw rod 422 is driven to rotate and the lower support rod 32 is made to move up and down along the guide rod 33; the height adjustment wheel 421 is connected to the end of the third screw rod 423, and rotating the high-end adjustment wheel can drive the third screw rod 423 to rotate, and the rotation of the third screw 423 can drive the second screw 422 to rotate, and the rotation of the second screw 422 can make the lower support rod 32 and the guide rod 33 move up and down along the second screw 422 as a whole, thereby adjusting the height of the support frame 3 and changing the distance between the pressure wheel group 34 and the glass plate.

[0036] A top wheel set 5 is provided below the conveying roller 11 . The top wheel set 5 can be moved to below the longitudinal cutting line preformed on the glass plate according to the measurement of the cross-cutting system. The top wheel set 5 can lift the glass plate through the conveying roller 11 .

[0037] A mounting rod 425 is provided on the support 2, and the mounting rod 425 is arranged in an "L"-shaped structure. The upper end of the mounting rod 425 is penetrated by the third screw rod 423, and the upper end of the mounting rod 425 extends downward and is vertically connected to the upper support rod 31. The mounting rod 425 is mainly used to support the third screw rod 423.

[0038] The guide rail 22 includes a vertical plate 221 and a long rod 222. The vertical plates 221 are provided in two groups and are fixedly arranged on the cross beam 21 at intervals. The two ends of the long rod 222 are fixedly connected to the two vertical plates 221, and the long rod 222 passes through the two upper support rods 31.

[0039] The working principle of this high-strength glass online edge bending device is as follows:

[0040] When producing 10mm / 12mm / 15mm thick float glass, when the quality detector detects level 7-8 defects, the production is optimized and cut into 3050mm or 3300mm wide glass. The glass plate passes through the edge cleaning area, removes the two glass edges with tooth marks, and forms a glass plate with a net width of 3660mm and enters the edge bending area;

[0041] The personnel on both sides operate the shaking width adjustment wheel 411 at the same time to make the support frame 3 move slowly toward the edge of the glass plate as a whole, until the support frame 3 moves to the position where the pressure wheel group 34 is 20-100mm away from the edge of the glass plate, and then stop the operation; the personnel on both sides then slowly shake down the height hand wheel, adjust the height of the support frame 3 as a whole, and lower it until the lower end of the pressure wheel group 34 is 5mm above the glass plate, and then stop the operation;

[0042] At this time, the pressure wheel groups 34 stay at the left and right sides of the glass plate respectively, and the top wheel group 5 moves to the bottom of the cutting line pre-formed on the glass plate according to the measurement of the cross-cutting system. The top wheel group 5 rises to make the pressure wheel groups 34 on both sides compact the glass edges, thereby separating the glass plates along the cutting line, thus completing the optimized cutting of 3050mm or 3300mm.

[0043] The above is only a specific implementation of the present utility model, but the design concept of the present utility model is not limited to this. Any non-substantial changes to the present utility model using this concept shall be deemed as an infringement of the protection scope of the present utility model.

Claims

1. A high-strength glass online edge bending device, characterized by: It includes a conveying platform, a support, a support frame, an adjustment mechanism, and a top wheel group. The conveying platform is provided with a conveying roller and is used to convey the glass plate. The support is arranged across the conveying platform. The support is provided with two horizontal beams parallel to the conveying roller, each of the horizontal beams is provided with a guide rail, the support frames are arranged in pairs and can be arranged laterally and movably along the guide rails, and a pressure wheel group is provided at the lower end of the support frame; The adjustment mechanism includes a width adjustment component and a height adjustment component. The width adjustment component is provided with two groups and is respectively connected to a support frame. The two groups of width adjustment components can change the distance between the two support frames. The height adjustment component is provided with two groups and is respectively connected to a support frame. The height adjustment component can drive the support frame to move up and down and change the distance between the pressure wheel group and the glass plate. The top wheel group is arranged below the conveying roller, and a cutting line is arranged on the glass plate. The top wheel group can be driven upward just below the cutting line and lift up the glass plate to contact with the pressure wheel group so that the glass plate is separated along the cutting line.

2. According to claim 1, a high-strength glass online edge bending device is characterized in that: The support frame includes an upper support rod, a lower support rod, and a guide rod. The upper support rod and the lower support rod are arranged at an interval up and down, and the connecting rod is provided with two groups. The lower end of the guide rod is fixedly connected to the lower support rod and passes through the upper support rod upward. The lower support rod can be movably arranged up and down along the guide rod. The upper support rod is movably arranged on the guide rail, and the pressure wheel group is arranged on the lower surface of the lower support rod.

3. According to claim 2, a high-strength glass online edge bending device is characterized in that: Therefore, the width adjustment component includes a width adjustment wheel and a first screw rod. A mounting seat is provided on the support. The first screw rod passes through the mounting seat and is vertically penetrated by the upper support rod. The width adjustment wheel is connected to the end of the first screw rod. Rotating the width adjustment wheel can drive the first screw rod to rotate and enable the upper support rod to be movably arranged along the guide rail.

4. According to claim 2, a high-strength glass online edge bending device is characterized in that: The height adjustment assembly includes a second screw and a third screw. A connecting seat is provided at the top of the upper support rod. The second screw passes through the connecting seat, the upper support rod and the lower support rod. The third screw is vertically passed through the connecting seat and meshed with the second screw. Rotating the third screw drives the second screw to rotate and enables the lower support rod to move up and down along the guide rod.

5. According to claim 4, a high-strength glass online edge bending device is characterized in that: The height adjustment assembly also includes a height adjustment wheel, which is connected to the end of the third screw rod. Rotating the high-end adjustment wheel can drive the third screw rod to rotate.

6. According to claim 4, a high-strength glass online edge bending device is characterized in that: A mounting rod is arranged on the support, and the mounting rod is arranged in an "L"-shaped structure. The upper end of the mounting rod is penetrated by a third screw rod, and the upper end of the mounting rod is extended downward and vertically connected to the upper support rod.

7. According to claim 2, a high-strength glass online edge bending device is characterized in that: The guide rail comprises a vertical plate and a long rod. The vertical plates are provided in two groups and are fixedly arranged on the cross beam at intervals. The two ends of the long rod are fixedly connected to the two vertical plates, and the long rod passes through the two upper support rods.

8. According to claim 1, a high-strength glass online edge bending device is characterized in that: The pressing wheel group is formed by combining seven pressing wheels.

9. The high-strength glass online edge bending device according to claim 1, characterized in that: The conveying platform is provided with an edge bending area and an edge cleaning area, the support is arranged in the edge bending area, the edge bending area is arranged in front of the edge cleaning area along the conveying direction of the conveying roller, and the glass plate enters the edge bending area along the edge cleaning area.

10. The high-strength glass online edge bending device according to claim 9, characterized in that: An edge cleaning frame is arranged in the edge cleaning area, and two groups of edge cleaning wheels are arranged on the edge cleaning frame. The edge cleaning wheel group can be movably arranged up and down and laterally, and the edge cleaning wheel group can remove the edge of the glass plate by pressing down.

Citation Information

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