Copper wire pickling and tinning device
By designing an automated copper wire pickling and tin plating device, the automatic push and rapid drying of copper wires are achieved by using auxiliary devices such as lifting mesh plates and telescopic cylinders, and the drug liquid is recovered through the rotating plates and liquid extraction pumps, which solves the contact between operators The problems of risks and waste of medicines have reduced production costs.
Patent Information
- Application Number
- CN202420219998.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-29
AI Technical Summary
When using the existing copper wire pickling and tin plating device, the operator needs to frequently contact the copper wire before and after pickling, which leads to health risks and the pickling and tin plating liquid will drip during the drying process, causing waste and increased production costs.
A device including structural box, pickling chamber and drying chamber is designed. The automatic push, rapid drying of copper wire and liquid recovery are achieved through auxiliary devices such as lifting mesh plates, telescopic cylinders and rotating plates to avoid contact with operators. Copper wire and medicine liquid.
It realizes the automated processing of copper wires, protects the health of operators, reduces waste of medicine and saves production costs.
Smart Images
Figure CN222160374U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper wire pickling and tinning devices, in particular to a copper wire pickling and tinning device. Background Art
[0002] In the process of copper wire production, in order to ensure the subsequent use effect of the copper wire, the copper wire must be pickled first, and the pickled copper wire needs to be dried. After drying, the copper wire needs to be tinned.
[0003] A Chinese patent with publication number CN 216422120 U discloses a copper wire pickling and tinning device, including a pickling tank and a pretreatment chamber, and the pretreatment chamber is fixedly installed on one side of the pickling tank. Beneficial effect: The utility model adopts a pretreatment chamber. Before the copper wire is pickled, the copper wire passes between the sponge sand plates, and the cylinder extends to push the sponge sand plates to contact the copper wire. The copper wire passes through the wire groove. As the copper wire moves, the copper wire and the sponge sand plates move relative to each other. The sponge sand plates grind off the oxide shell on the surface of the copper wire, reducing the obstruction of the oxide shell to pickling and improving the pickling efficiency. At the same time, after the sponge sand plate has been polished for a period of time, the cylinder contracts, driving one end of the wire groove to align with the nozzle, and the first blower is started to generate a high-speed airflow ejected from the nozzle to blow off the oxide shell attached to the surface of the sponge sand plate, and the cleaning can be completed. There are two groups of sponge sand plates from left to right, which perform polishing and cleaning work alternately to achieve continuous polishing, thereby improving work efficiency;
[0004] When the above-mentioned copper wire pickling and tinning device is in use, the staff is required to frequently contact the copper wire before and after pickling, which is easy to cause harm to the health of the operators, and the pickling solution will drip during the drying process, causing waste and increasing production costs. Therefore, a copper wire pickling and tinning device is proposed to address the above problems. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve some existing problems of copper wire pickling and tinning devices, the utility model provides a copper wire pickling and tinning device.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: a copper wire pickling and tinning device described in the utility model comprises a structural box; a pickling chamber is provided at one end of the interior of the structural box; a drying chamber is provided at the other end of the interior of the structural box; an auxiliary device is installed on the structural box; the auxiliary device comprises a partition plate; a partition plate is fixedly connected between the pickling chamber and the drying chamber; the top end face of the inner wall of the pickling chamber and the top end face of the inner wall of the drying chamber are located on the same horizontal plane; the top end face of the partition plate does not intersect with the top end face of the inner wall of the pickling chamber; a closing plate is rotatably installed on the top of the pickling chamber through a pin shaft; a handle is fixedly connected to the top of the closing plate;
[0007] A lifting mesh plate is provided inside the pickling chamber; a lifting mechanism is installed on the end face of the structural box close to the pickling chamber; the lifting mechanism is connected to the lifting mesh plate and acts on the lifting mesh plate; a telescopic cylinder is installed on the side of the structural box on which the lifting mechanism is installed; a telescopic rod is installed on the end face of the telescopic cylinder; the end of the telescopic rod passes through the structural box and is inserted into the pickling chamber; a push plate is fixedly connected to the end of the telescopic rod inserted into the pickling chamber; the effect of automatically pushing the pickled copper wire out of the pickling chamber is achieved.
[0008] Preferably, when the lifting mesh plate rises to the highest position, the horizontal plane where the top end surface of the lifting mesh plate is located coincides with the horizontal plane where the top end surface of the partition plate is located; when the lifting mesh plate rises to the highest position, the horizontal plane where the bottom end surface of the push plate is located is higher than the horizontal plane where the top end surface of the lifting mesh plate is located; so that the lifting mesh plate can function smoothly.
[0009] Preferably, a rotating plate is rotatably installed on both side surfaces of the inner wall of the drying chamber through a pin shaft; a spring is fixedly connected to the bottom end surface of the rotating plate; the bottom end of the spring is fixedly connected to the inner wall surface of the drying chamber; thereby ensuring that the copper wire can smoothly enter the interior of the drying chamber.
[0010] Preferably, the spring does not deform when not in action, and the top end surface of the rotating plate is in a horizontal state at this time; the horizontal plane where the top end surface of the rotating plate is located is lower than the horizontal plane where the top end surface of the partition plate is located; thus ensuring the normal operation of the rotating plate.
[0011] Preferably, a fixed mesh plate is fixedly connected to the inner wall surface of the drying chamber near the bottom; the fixed mesh plate and the bottom end surface of the inner wall of the drying chamber enclose a collecting chamber; a heating mechanism is installed on the end surface of the structural box close to the drying chamber; a rotating hole is opened through the inner wall surface of the drying chamber; a flip plate is rotatably installed inside the rotating hole through a pin shaft, so as to facilitate the drying of the copper wire.
[0012] Preferably, a recovery box is provided on the side of the structural box; a liquid extraction tube is installed on the recovery box; the end of the liquid extraction tube is connected to the structural box and communicated with the collection chamber; a liquid extraction pump is installed on the liquid extraction tube; the recovery of the pickling liquid is realized.
[0013] The utility model is beneficial in that:
[0014] 1. The utility model uses the structural design of the auxiliary device, and the lifting mechanism works again, so that the mesh plate lifts the copper wire and moves it to the top of the partition plate, and then the telescopic cylinder works, and the telescopic rod pushes the push plate to move along the top end surface of the lifting mesh plate. After the copper wire is pushed to the top of the drying chamber, the copper wire falls on the top end surface of the rotating plate, and the rotating plate is subjected to the downward force and then rotates downward. The spring is compressed and generates a reaction force. After the copper wire falls on the top of the fixed mesh plate, the heating mechanism is started, so that the copper wire is quickly dried, and the dripping pickling liquid is collected inside the collecting chamber. Then, the liquid extraction pump is turned on, and the liquid inside the collecting chamber enters the recovery box through the liquid extraction pipe. After the drying process is completed, the flip plate is opened to achieve the effect of quickly taking out the dried copper wire, avoiding direct contact between the operator and the copper wire during the pickling process, protecting the health of the operator, and at the same time achieving the recycling and reuse of the liquid, avoiding waste, and saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 It is an isometric structural schematic diagram;
[0017] Figure 2 It is the structural schematic diagram of the structural box;
[0018] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0019] Figure 4 for Figure 2 Schematic diagram of the enlarged structure at point B in the middle.
[0020] In the figure: 1. structural box; 2. pickling chamber; 3. drying chamber; 401. partition plate; 402. lifting mesh plate; 403. lifting mechanism; 404. telescopic cylinder; 405. telescopic rod; 406. push plate; 407. rotating plate; 408. spring; 409. fixed mesh plate; 410. collecting chamber; 411. heating mechanism; 412. flip plate; 413. recovery box; 414. liquid pump; 415. liquid extraction tube; 416. closing plate; 417. handle. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 As shown, a copper wire pickling and tinning device comprises a structural box 1; a pickling chamber 2 is provided at one end of the interior of the structural box 1; a drying chamber 3 is provided at the other end of the interior of the structural box 1; an auxiliary device is installed on the structural box 1; the auxiliary device comprises a partition plate 401; a partition plate 401 is fixedly connected between the pickling chamber 2 and the drying chamber 3; the top end surface of the inner wall of the pickling chamber 2 and the top end surface of the inner wall of the drying chamber 3 are located on the same horizontal plane; the top end surface of the partition plate 401 does not intersect with the top end surface of the inner wall of the pickling chamber 2; a closing plate 416 is rotatably installed on the top of the pickling chamber 2 through a pin shaft; a handle 417 is fixedly connected to the top of the closing plate 416;
[0023] A lifting mesh plate 402 is provided inside the pickling chamber 2; a lifting mechanism 403 is installed on the end face of one side of the structural box 1 close to the pickling chamber 2; the lifting mechanism 403 is connected to the lifting mesh plate 402 and acts on the lifting mesh plate 402; a telescopic cylinder 404 is installed on the side of the structural box 1 on which the lifting mechanism 403 is installed; a telescopic rod 405 is installed on the end face of the telescopic cylinder 404; the end of the telescopic rod 405 passes through the structural box 1 and is inserted into the interior of the pickling chamber 2; a push plate 406 is fixedly connected to the end of the telescopic rod 405 inserted into the pickling chamber 2; when the lifting mesh plate 402 rises to the highest position, the horizontal plane where the top end face of the lifting mesh plate 402 is located coincides with the horizontal plane where the top end face of the partition plate 401 is located; when the lifting mesh plate 402 rises to the highest position, the horizontal plane where the bottom end face of the push plate 406 is located is higher than the horizontal plane where the top end face of the lifting mesh plate 402 is located;
[0024] A rotating plate 407 is rotatably mounted on both sides of the inner wall of the drying chamber 3 via a pin shaft; a spring 408 is fixedly connected to the bottom end face of the rotating plate 407; the bottom end of the spring 408 is fixedly connected to the inner wall of the drying chamber 3; the spring 408 does not deform when it is not in action, and at this time the top end face of the rotating plate 407 is in a horizontal state; the horizontal plane where the top end face of the rotating plate 407 is located is lower than the horizontal plane where the top end face of the partition plate 401 is located; a fixed mesh plate 409 is fixedly connected to the inner wall of the drying chamber 3 near the bottom; the fixed mesh The plate 409 and the bottom end surface of the inner wall of the drying chamber 3 enclose a collecting chamber 410; a heating mechanism 411 is installed on the end surface of the structural box 1 close to the drying chamber 3; a rotating hole is opened through the inner wall surface of the drying chamber 3; a flip plate 412 is rotatably installed in the rotating hole through a pin shaft; a recovery box 413 is arranged on the side of the structural box 1; a liquid extraction pipe 415 is installed on the recovery box 413; the end of the liquid extraction pipe 415 is connected to the structural box 1 and communicated with the collecting chamber 410; a liquid extraction pump 414 is installed on the liquid extraction pipe 415;
[0025] During operation, in the process of copper wire production, in order to ensure the subsequent use effect of the copper wire, the copper wire must be pickled first, and the copper wire after pickling needs to be dried, and the copper wire after drying needs to be tinned; when the above-mentioned copper wire pickling and tinning device is in use, the staff needs to frequently contact the copper wire before and after pickling, which is easy to cause harm to the health of the operator, and the pickling solution will drip during the drying process, causing waste and increasing production costs. The present application acts through an auxiliary device, and uses a handle 417 to open the closing plate 416, and the copper wire to be pickled is placed on the lifting mesh plate 402 inside the pickling chamber 2, and the closing plate 416 is covered on the top of the pickling chamber 2. The lifting mechanism 403 is opened, and the lifting mesh plate 402 drives the copper wire to immerse in the pickling solution. After the pickling operation is completed, the lifting mechanism 403 acts again, so that the mesh plate 402 lifts the copper wire and moves it to the top of the partition plate 401, and then retracts and retracts. The cylinder 404 works, and the telescopic rod 405 pushes the push plate 406 to move along the top end surface of the lifting mesh plate 402. After the copper wire is pushed to the top of the drying chamber 3, the copper wire falls on the top end surface of the rotating plate 407. The rotating plate 407 is subjected to the downward force and then rotates downward. The spring 408 is compressed and generates a reaction force. After the copper wire falls on the top of the fixed mesh plate 409, the heating mechanism 411 is started, and the copper wire is quickly dried. The dripping pickling liquid is collected inside the collecting chamber 410, and then, the liquid pump 414 is turned on, and the liquid inside the collecting chamber 410 enters the recovery box 413 through the liquid suction pipe 415. After the drying process is completed, the flip plate 412 is opened to achieve the effect of quickly taking out the dried copper wire, avoiding the operator from directly contacting the copper wire during the pickling process, protecting the health of the operator, and at the same time achieving the recycling and reuse of the liquid, avoiding waste, and saving production costs.
[0026] Working principle: in the process of copper wire production, in order to ensure the subsequent use effect of the copper wire, the copper wire must be pickled first, and the copper wire after pickling needs to be dried, and the copper wire after drying needs to be tinned; when the above-mentioned copper wire pickling and tinning device is in use, the staff needs to frequently contact the copper wire before and after pickling, which is easy to cause harm to the health of the operator, and the pickling solution will drip during the drying process, causing waste and increasing production costs. The present application is implemented through an auxiliary device, and the closing plate 416 is opened by using the handle 417, and the copper wire to be pickled is placed on the lifting mesh plate 402 inside the pickling chamber 2, and the closing plate 416 is covered on the top of the pickling chamber 2, and the lifting mechanism 403 is opened. The lifting mesh plate 402 drives the copper wire to immerse in the pickling solution. After the pickling operation is completed, the lifting mechanism 403 acts again, so that the mesh plate 402 lifts the copper wire and moves it to the top of the partition plate 401, and then extends The retracting cylinder 404 works, and the telescopic rod 405 pushes the push plate 406 to move along the top end surface of the lifting mesh plate 402. After the copper wire is pushed to the top of the drying chamber 3, the copper wire falls on the top end surface of the rotating plate 407. The rotating plate 407 is subjected to the downward force and then rotates downward. The spring 408 is compressed and generates a reaction force. After the copper wire falls on the top of the fixed mesh plate 409, the heating mechanism 411 is started, and the copper wire is quickly dried. The dripping pickling liquid is collected in the inside of the collecting chamber 410, and then, the liquid pump 414 is turned on, and the liquid in the collecting chamber 410 enters the recovery box 413 through the liquid suction pipe 415. After the drying process is completed, the flip plate 412 is opened to achieve the effect of quickly taking out the dried copper wire, avoiding the operator from directly contacting the copper wire during the pickling process, protecting the health of the operator, and at the same time achieving the recycling and reuse of the liquid, avoiding waste, and saving production costs.
[0027] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A copper wire pickling and tinning device, comprising a structural box (1); a pickling chamber (2) is provided at one end of the interior of the structural box (1); a drying chamber (3) is provided at the other end of the interior of the structural box (1); an auxiliary device is installed on the structural box (1); and the characteristics are: The auxiliary device comprises a partition plate (401); a partition plate (401) is fixedly connected between the pickling chamber (2) and the drying chamber (3); the top end surface of the inner wall of the pickling chamber (2) and the top end surface of the inner wall of the drying chamber (3) are located on the same horizontal plane; the top end surface of the partition plate (401) does not intersect with the top end surface of the inner wall of the pickling chamber (2); a closing plate (416) is rotatably mounted on the top of the pickling chamber (2) via a pin shaft; a handle (417) is fixedly connected to the top of the closing plate (416); A lifting mesh plate (402) is arranged inside the pickling chamber (2); a lifting mechanism (403) is installed on the end surface of one side of the structural box (1) close to the pickling chamber (2); the lifting mechanism (403) is connected to the lifting mesh plate (402) and acts on the lifting mesh plate (402); a telescopic cylinder (404) is installed on the side of the structural box (1) on which the lifting mechanism (403) is installed; a telescopic rod (405) is installed on the end surface of the telescopic cylinder (404); the end of the telescopic rod (405) passes through the structural box (1) and is inserted into the interior of the pickling chamber (2); and a push plate (406) is fixedly connected to the end of the telescopic rod (405) inserted into the pickling chamber (2).
2. A copper wire pickling and tinning device according to claim 1, characterized in that: When the lifting mesh plate (402) rises to the highest position, the horizontal plane where the top end surface of the lifting mesh plate (402) is located coincides with the horizontal plane where the top end surface of the partition plate (401) is located; when the lifting mesh plate (402) rises to the highest position, the horizontal plane where the bottom end surface of the push plate (406) is located is higher than the horizontal plane where the top end surface of the lifting mesh plate (402) is located.
3. A copper wire pickling and tinning device according to claim 2, characterized in that: A rotating plate (407) is rotatably mounted on both side surfaces of the inner wall of the drying chamber (3) via a pin shaft; a spring (408) is fixedly connected to the bottom end surface of the rotating plate (407); and the bottom end of the spring (408) is fixedly connected to the inner wall surface of the drying chamber (3).
4. A copper wire pickling and tinning device according to claim 3, characterized in that: The spring (408) does not deform when not in action, and at this time the top end surface of the rotating plate (407) is in a horizontal state; the horizontal plane where the top end surface of the rotating plate (407) is located is lower than the horizontal plane where the top end surface of the partition plate (401) is located.
5. A copper wire pickling and tinning device according to claim 4, characterized in that: A fixed mesh plate (409) is fixedly connected to a position near the bottom of the inner wall surface of the drying chamber (3); the fixed mesh plate (409) and the inner wall bottom end surface of the drying chamber (3) enclose a collecting chamber (410); a heating mechanism (411) is installed on the end surface of the structural box (1) close to the drying chamber (3); a rotating hole is opened through the inner wall surface of the drying chamber (3); and a flip plate (412) is rotatably installed inside the rotating hole via a pin shaft.
6. A copper wire pickling and tinning device according to claim 5, characterized in that: A recovery box (413) is provided on the side of the structural box (1); a liquid extraction tube (415) is installed on the recovery box (413); the end of the liquid extraction tube (415) is connected to the structural box (1) and communicates with the collection chamber (410); and a liquid extraction pump (414) is installed on the liquid extraction tube (415).