Metal piece deoxidation machine

Abstract

The utility model discloses a metal part deoxidation machine which comprises an electrolyte box and a partition plate installed at the bottom of the electrolyte box, a distribution box is installed on the outer wall of one side of the electrolyte box, the interior of the electrolyte box is divided into a cleaning area and a descaling area by the partition plate, an electrode is installed at the bottom of the descaling area, and the cleaning area and the descaling area are communicated through a pipeline. Square cross beams are installed on two edge openings of the top end of the electrolyte box, and right-angle sliding seats are installed at one ends of the surfaces of the square cross beams in a sliding mode. Two steps of descaling and cleaning can be carried out on the same station, interruption of production procedures is effectively avoided, operators do not need to transfer workpieces among different stations any more, operation steps and time waste are reduced, and therefore production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of deoxidation machines, in particular to a metal part deoxidation machine. Background Art

[0002] The electrolytic deoxidation machine for metal workpieces is a device used to remove the oxide layer on the surface of the metal. Its main function is to remove the oxide on the metal surface by electrolysis, thereby improving the quality and performance of the metal surface. This machine is usually used to process various metal workpieces, such as steel, copper, aluminum, etc., and is widely used in the field of metal processing and manufacturing. Its structure mainly includes components such as electrolytic cell, power system, electrolyte circulation system and control system. Through the treatment of the electrolytic deoxidation machine, the oxide layer on the surface of the metal workpiece is removed, thereby improving the surface quality and performance of the metal, making it have better corrosion resistance, conductivity and appearance effect. However, in the process of using the deoxidation machine at this stage, the deoxidation machine is mainly a single-tank structure, that is, after the deoxidation operation is completed in the electrolyte, the staff is required to manually pull the workpiece material and lift the workpiece material out of the electrolytic cell before the subsequent cleaning operation can be carried out. The manual operation performed in this process is not only time-consuming, but also prone to inconvenience and instability in operation. In addition, due to the need for manual intervention, pulling and lifting the workpiece from the electrolytic cell, and then performing subsequent cleaning operations, it also increases the interruption and discontinuity of the production process, reducing the deoxidation efficiency of the workpiece. Utility Model Content

[0003] The purpose of the utility model is to provide a metal workpiece deoxidation machine, which can complete the deoxidation operation and cleaning operation of the metal workpiece at the same workstation, without the need for staff to transfer or change the workstation during the process, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal parts deoxidation machine, comprising an electrolyte tank and a partition plate installed at the bottom of the electrolyte tank, a distribution box is installed on the outer wall of one side of the electrolyte tank, the partition plate divides the interior of the electrolyte tank into a cleaning area and a descaling area, an electrode is installed at the bottom of the descaling area, square beams are installed on the two edges of the top of the electrolyte tank, a right-angle slide is slidably installed on one end of the surface of the square beam, a gear-type two-axis moving component is installed on the outer wall of the right-angle slide close to the vertical center line of the electrolyte tank, a square vertical arm is installed on the Z-axis movable end of the gear-type two-axis moving component, a storage box for carrying workpieces is installed between the two square vertical arms, a PLC control panel is installed on the outer wall of one side of the electrolyte tank, and the output end of the PLC control panel is electrically connected to the electrode and the input end of the gear-type two-axis moving component.

[0005] Preferably, drain pipes are installed on both side outer walls of the electrolyte tank, and a switch valve is installed at one end opening of the drain pipe away from the electrolyte tank.

[0006] Preferably, a track of the same length as the square crossbeam is installed at the top end, a slide is slidably installed on the upper surface of the track, and the top end of the slide is fixedly connected to the top of the right-angle slide seat.

[0007] Preferably, an ultrasonic vibrator is installed on one side of the bottom end of the electrolyte tank, and the input end of the ultrasonic vibrator is electrically connected to the output end of the PLC control panel.

[0008] Preferably, the gear-type dual-axis moving assembly includes a first stepper motor installed on the top of the right-angle slide, and an X-axis gear moving structure arranged on the top of the square beam. The first stepper motor drives the right-angle slide, square vertical arm, and storage box to move in the X-axis direction through the X-axis gear moving structure.

[0009] Preferably, the gear-type dual-axis moving assembly also includes a Z-axis gear lifting structure installed on the outer wall of one side of the square vertical arm, and a second stepper motor installed on the top of the right-angle slide. The second stepper motor drives the square vertical arm and the material storage box to move in the Z-axis direction through the Z-axis gear lifting structure.

[0010] Preferably, a plurality of circular guide holes are provided on the surrounding outer walls and the bottom of the storage box.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the deoxidation machine for metal parts is provided with a gear-type dual-axis moving component and a partition plate and other structures that cooperate with each other. The deoxidation machine can perform two steps of descaling and cleaning at the same workstation, effectively avoiding interruption of the production program. This one-stop operation makes the entire deoxidation and cleaning process more efficient, thereby improving production efficiency. Operators no longer need to transfer workpieces between different workstations, reducing operating steps and time waste, making the production process smoother, and improving the deoxidation efficiency of metal parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0013] Figure 2 It is a side view structural schematic diagram of the utility model;

[0014] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0015] Figure 4 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0016] In the figure: 1. electrolyte tank; 101. cleaning area; 102. descaling area; 2. distribution box; 3. partition plate; 4. square beam; 5. PLC control panel; 6. ultrasonic vibrator; 7. drain pipe; 8. electrode; 9. right-angle slide; 10. first stepper motor; 11. X-axis gear moving structure; 12. second stepper motor; 13. square vertical arm; 14. Z-axis gear lifting structure; 15. material storage box. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4 , the utility model provides an embodiment: a metal deoxidation machine, comprising an electrolyte tank 1 and a partition plate 3 installed at the bottom of the electrolyte tank 1, a distribution box 2 is installed on the outer wall of one side of the electrolyte tank 1, the partition plate 3 divides the interior of the electrolyte tank 1 into a cleaning area 101 and a deoxidation area 102, an electrode 8 is installed at the bottom of the deoxidation area 102, square beams 4 are installed on the two edges of the top of the electrolyte tank 1, a right-angle slide 9 is slidably installed on one end of the surface of the square beam 4, a gear-type double-axis moving component is installed on the outer wall of the right-angle slide 9 close to the vertical center line of the electrolyte tank 1, a square vertical arm 13 is installed on the Z-axis movable end of the gear-type double-axis moving component, a storage box 15 for carrying workpieces is installed between the two square vertical arms 13, and a plurality of circular guide holes are arranged on the outer walls and the bottom of the storage box 15;

[0019] A PLC control panel 5 is installed on the outer wall of one side of the electrolyte tank 1. The output end of the PLC control panel 5 is electrically connected to the electrode 8 and the input end of the gear-type dual-axis moving component. The gear-type dual-axis moving component on the outer wall of the right-angle slide 9 is turned on by the PLC control panel 5 to work. The gear-type dual-axis moving component controls the position of the square vertical arm 13 in the X-axis and Z-axis directions, so that the storage box 15 actively sinks into the descaling area 102 or the cleaning area 101;

[0020] An ultrasonic vibrator 6 is installed on one side of the bottom end of the electrolyte tank 1. The input end of the ultrasonic vibrator 6 is electrically connected to the output end of the PLC control panel 5. When the ultrasonic vibrator 6 is working, it generates high-frequency ultrasonic vibrations in the liquid. This vibration can generate tiny bubbles and form eddies in the liquid, thereby quickly stripping away impurities such as dirt, grease, oxides, etc. attached to the surface of the object, thereby achieving efficient cleaning.

[0021] Drain pipes 7 are installed on both sides of the outer wall of the electrolyte tank 1, and a switch valve is installed at one end of the drain pipe 7 away from the electrolyte tank 1, and the waste liquid in the electrolyte tank 1 can be actively discharged through the switch valve and the drain pipe 7;

[0022] The top of the square beam 4 is equipped with a track of the same length as itself, and a slide is slidably installed on the upper surface of the track. The top of the slide is fixedly connected to the top of the right-angle slide 9, and the sliding stability of the right-angle slide 9 is improved by the slide and the track;

[0023] The gear-type dual-axis moving assembly includes a first stepper motor 10 installed on the top of the right-angle slide 9, and an X-axis gear moving structure 11 arranged on the top of the square beam 4. The first stepper motor 10 drives the right-angle slide 9, the square vertical arm 13, and the storage box 15 to move in the X-axis direction through the X-axis gear moving structure 11. The gear-type dual-axis moving assembly also includes a Z-axis gear lifting structure 14 installed on the outer wall of one side of the square vertical arm 13, and a second stepper motor 12 installed on the top of the right-angle slide 9. The second stepper motor 12 drives the square vertical arm 13 and the storage box 15 to move in the Z-axis direction through the Z-axis gear lifting structure 14.

[0024] When the gear-type dual-axis moving assembly controls the material storage box 15 to move between the cleaning area 101 and the descaling area 102, the first stepper motor 10 drives the X-axis gear moving structure 11 to work, and the second stepper motor 12 drives the Z-axis gear lifting structure 14 to work. The structural design of the X-axis gear moving structure 11 and the Z-axis gear lifting structure 14 can complete the switching of workstations in a shorter time. This rapid workstation change can reduce the downtime of the production line, improve the utilization rate of the production line, and thus increase production efficiency.

[0025] When the embodiment of the present application is in use, the staff first puts the metal workpiece materials to be descaled into the storage box 15 at the same time, and the partition plate 3 divides the internal space of the electrolyte tank 1 into a cleaning area 101 and a descaling area 102. Then the staff injects electrolyte into the descaling area 102, and turns on the gear-type two-axis moving component on the outer wall of the right-angle slide 9 through the PLC control panel 5 to work. The gear-type two-axis moving component controls the position of the square vertical arm 13 in the X-axis and Z-axis directions, so that the storage box 15 actively sinks into the descaling area 102. After the workpiece is completely sunk into the electrolyte, the staff turns on the electrode 8 and the ultrasonic vibrator 6 through the PLC control panel 5 again to work. The distribution box 2 includes a rectifier, a controller, and a connecting cable between the electrolyte tank 1 and the electrode 8. Then the electrode 8 becomes the cathode, and the surface of the metal workpiece becomes the anode. After power is applied to the electrolyte, the oxidation on the surface of the metal workpiece The skin begins to decompose into soluble salts, that is, the oxide layer is gradually dissolved and peeled off from the surface of the metal workpiece, so that the surface of the metal workpiece is cleaned and smoothed. In this process, the ultrasonic vibration force generated by the ultrasonic vibrator 6 accelerates the peeling of the oxide layer. When the workpieces in the descaling area 102 are processed, the staff starts the gear-type dual-axis moving assembly through the PLC control panel 5 again, so that the gear-type dual-axis moving assembly sinks the storage box 15 and the metal workpiece back into the cleaning area 101, and uses the clean water in the cleaning area 101 to actively clean the workpiece. The deoxidation machine performs these two steps at the same workstation to avoid interruption of the production program. This one-stop operation makes the entire deoxidation and cleaning process more efficient, thereby improving production efficiency. Operators no longer need to transfer workpieces between different workstations, reducing operating steps and time waste, making the production process smoother and improving the deoxidation efficiency of metal parts.

Claims

1. A metal deoxidation machine, characterized in that: The invention comprises an electrolyte box (1) and a partition plate (3) installed at the bottom of the electrolyte box (1); a distribution box (2) is installed on the outer wall of one side of the electrolyte box (1); the partition plate (3) divides the interior of the electrolyte box (1) into a cleaning area (101) and an oxide skin removal area (102); an electrode (8) is installed at the bottom of the oxide skin removal area (102); square beams (4) are installed on both edges of the top of the electrolyte box (1); a right-angle slide seat is slidably installed on one end of the surface of the square beam (4) (9), a gear-type dual-axis moving assembly is installed on the outer wall of one side of the right-angle slide (9) close to the vertical center line of the electrolyte tank (1), a square vertical arm (13) is installed on the Z-axis movable end of the gear-type dual-axis moving assembly, and a storage box (15) for carrying workpieces is installed between the two square vertical arms (13), and a PLC control panel (5) is installed on the outer wall of one side of the electrolyte tank (1), and the output end of the PLC control panel (5) is electrically connected to the electrode (8) and the input end of the gear-type dual-axis moving assembly.

2. A metal part deoxidation machine according to claim 1, characterized in that: Drain pipes (7) are installed on both side outer walls of the electrolyte box (1), and a switch valve is installed at one end of the drain pipe (7) away from the electrolyte box (1).

3. A metal part deoxidation machine according to claim 1, characterized in that: The top of the square crossbeam (4) is equipped with a track of the same length as the square crossbeam (4), the upper surface of the track is slidably equipped with a slide, and the top of the slide is fixedly connected to the top of the right-angle slide seat (9).

4. A metal part deoxidation machine according to claim 1, characterized in that: An ultrasonic vibrator (6) is installed on one side of the bottom end of the electrolyte tank (1), and the input end of the ultrasonic vibrator (6) is electrically connected to the output end of the PLC control panel (5).

5. A metal part deoxidation machine according to claim 1, characterized in that: The gear-type dual-axis moving assembly comprises a first stepper motor (10) installed at the top of a right-angle slide (9), and an X-axis gear moving structure (11) arranged at the top of a square crossbeam (4); the first stepper motor (10) drives the right-angle slide (9), the square vertical arm (13), and the material storage box (15) to move in the X-axis direction through the X-axis gear moving structure (11).

6. A metal part deoxidation machine according to claim 5, characterized in that: The gear-type dual-axis moving assembly also includes a Z-axis gear lifting structure (14) installed on the outer wall of one side of the square vertical arm (13), and a second stepping motor (12) installed on the top of the right-angle slide (9), and the second stepping motor (12) drives the square vertical arm (13) and the material storage box (15) to move in the Z-axis direction through the Z-axis gear lifting structure (14).

7. A metal part deoxidation machine according to claim 1, characterized in that: A plurality of circular flow guide holes are arranged on the outer walls and the bottom of the material storage box (15).

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