Efficient carding machine

The carding machine addresses the issue of loose cotton wool by using an extrusion push plate and fan system to compress and collect cotton wool, improving storage and cleaning convenience.

CN222160501UActive Publication Date: 2024-12-13LONGYOU COUNTY GUANGDA NONWOVEN INTERLINING CO LTD
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Patent Information

Application Number
CN202420886701.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-13
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

Existing high-efficiency carding machines face issues with loose cotton wool collection that occupies space and easily flies during cleaning, making them inconvenient to use.

Method used

The carding machine incorporates an extrusion push plate that compresses collected cotton wool during the combing process, using a reciprocating mechanism driven by a reciprocating screw and slider, along with a sealing door and fan system to collect and compact the cotton wool.

Benefits of technology

The solution effectively reduces the volume of collected cotton wool, making it easier to store and manage, preventing it from flying during cleaning and enhancing the machine's usability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an efficient carding machine, and relates to the technical field of non-woven lining cloth processing. The bottom end face of the machine body is fixedly connected with four supporting legs in a rectangular array shape. A mounting frame is fixedly connected to the rear part of the top end surface of the body; a collecting box is fixedly connected to the center of the top end surface of the mounting frame; a sealing door is hinged to the front part of the collecting box; the front end face of the sealing door is connected with a fan in a bolt fastening mode. The left end face of the mounting frame is in bolt fastening connection with a driving motor; the right end face of a rotating shaft of the driving motor is fixedly connected with a driving roller. In the rotating process of a driving roller, an extrusion push plate can slide in a reciprocating mode in a collecting box through a series of transmission, cotton fibers collected in the collecting box can be compressed along with sliding of the extrusion push plate, and the problem that the collected cotton fibers are still in a loose state is solved; and cotton fibers in a loose state are easy to disturb and fly again.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven lining cloth processing, in particular to a high-efficiency carding machine. Background Art

[0002] In the process of non-woven interlining production, in order to effectively improve and enhance the quality and performance of non-woven interlining, it is usually necessary to comb the raw materials of non-woven interlining to remove the cotton wool in the raw materials of non-woven interlining. In order to facilitate the combing of the raw materials of non-woven interlining, the staff usually use a high-efficiency carding machine. The existing high-efficiency carding machine is usually composed of a machine body, a cylinder plate, a driving roller and a dust suction mechanism.

[0003] For example: The utility model with application number CN201920689032.5 discloses an efficient and energy-saving cotton carding machine, specifically including a machine body, a cotton carding channel is provided in the machine body, a cotton carding roller is provided in the cotton carding channel, a cotton bundle inlet and a cotton roll outlet are respectively provided on both sides of the cotton carding channel, a cotton leveling roller is provided between the cotton bundle inlet and the cotton carding roller, an upper arc cover plate and a lower arc cover plate matched with the cotton carding roller are provided on the upper and lower walls of the cotton carding channel, grooves are provided on the upper and lower arc cover plates, comb teeth are provided in the grooves, a cotton carding cylinder is provided in the cotton carding channel, cotton roll rollers are provided on both sides of the cotton carding cylinder, an arc placement groove is provided on the wall of the cotton carding channel directly below the cotton carding cylinder, and a cotton suction flute tube is provided in the arc placement groove; the efficient and energy-saving cotton carding machine proposed by the utility model can have higher cotton carding efficiency while reducing the number of mechanisms of the cotton carding machine.

[0004] However, with regard to the current traditional high-efficiency cotton carding machines, in order to prevent cotton wool from flying during the carding process, a dust suction mechanism is usually provided on the high-efficiency cotton carding machine to collect the flying cotton wool. However, the collected cotton wool is still in a loose state. The loose cotton wool not only takes up a large amount of space, but also is easily disturbed and flies again when the cotton wool collected by the dust suction mechanism is subsequently cleaned, which is inconvenient to use. Utility Model Content

[0005] In view of this, the utility model provides a high-efficiency cotton combing machine, which is provided with an extrusion push plate which can automatically compress the collected cotton wool during the cotton combing process. During the cotton combing process of the non-woven lining cloth raw material, the staff can start the fan. Due to the sealing of the collection box by the sealing door, after the fan is started, the cotton wool flying in the cotton combing process will be sucked into the collection box through the dust suction frame for collection. During the rotation of the driving roller, the first pulley will drive the second pulley to rotate, and during the rotation of the second pulley, the reciprocating screw will be driven to rotate. During the rotation of the reciprocating screw, the reciprocating slider will be driven to reciprocate. As the reciprocating slider moves back and forth, the extrusion push plate will be driven to reciprocate in the collection box, and the loose cotton wool in the collection box will be squeezed as the extrusion push plate moves.

[0006] The utility model provides a high-efficiency cotton carding machine, which specifically comprises: a machine body; the bottom end surface of the machine body is fixedly connected to four supporting legs in a rectangular array; a mounting frame is fixedly connected to the rear of the top end surface of the machine body; a collecting box is fixedly connected to the center of the top end surface of the mounting frame; a sealing door is hingedly connected to the front of the collecting box; a fan is boltedly connected to the front end surface of the sealing door; a driving motor is boltedly connected to the left end surface of the mounting frame; a driving roller is fixedly connected to the right end surface of the driving motor shaft; and a plurality of groups of cylinder plates are arranged on the outside of the driving roller in a ring array.

[0007] Optionally, a fixing plate is fixedly connected to the upper portion of the mounting frame; a control motor is fastenedly connected to the front end surface of the fixing plate by bolts; and a toggle plate is fixedly connected to the rear portion of the rotating shaft of the control motor.

[0008] Optionally, a control slide column is fixedly connected to the rear end surface of the toggle plate; a guide slide rod is slidably connected inside the mounting frame; a control slide frame is fixedly connected to the outside of the guide slide rod; and the control slide column is slidably connected inside the control slide frame.

[0009] Optionally, two fixed blocks are symmetrically fixedly connected to the outside of the control slide column; the bottom end surfaces of the two fixed blocks are fixedly connected to a cleaning brush; and the bristle parts of the two cleaning brushes are in contact with multiple groups of cylinder plates.

[0010] Optionally, a first pulley is fixedly connected to the right part of the driving roller shaft; a connecting box is fixedly connected to the top surface of the collecting box; a reciprocating screw is rotatably connected inside the connecting box; a second pulley is fixedly connected to the right part of the reciprocating screw; the second pulley is connected to the first pulley through a transmission belt; a dust collection frame is fixedly connected to the rear part of the mounting frame; and the air inlet of the dust collection frame is connected to the collecting box.

[0011] Optionally, the external thread of the reciprocating screw is connected to a reciprocating slider; the bottom end surface of the reciprocating slider is fixedly connected to an extrusion push plate; the extrusion push plate is slidably connected in the collection box.

[0012] Optionally, two sealing slides are symmetrically slidably connected to the upper part of the collection box; a group of supporting springs are fixedly connected to the outside of the two sealing slides; and the ends of the two groups of supporting springs are fixedly connected in the collection box.

[0013] Beneficial Effects

[0014] The utility model can start a control motor to drive the toggle plate to rotate during the combing process of the non-woven lining cloth raw material, and then a series of transmissions are used to make the cleaning brush move back and forth to clean the cotton wool wound on the cylinder plate, thereby ensuring the combing effect of the cylinder plate on the non-woven lining cloth raw material, and effectively improving the practicability of the high-efficiency carding machine.

[0015] During the rotation of the driving roller, a series of transmissions will be used to make the extrusion push plate slide back and forth in the collection box. As the extrusion push plate slides, the cotton wool collected in the collection box will be compressed, reducing the volume of the cotton wool and increasing the storage capacity of the collection box. At the same time, the compressed cotton wool will become more compact. When the cotton wool in the collection box is subsequently cleaned, the compact cotton wool will not fly around, which effectively improves the convenience of the high-efficiency cotton carding machine and makes it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0017] In the attached picture:

[0018] Figure 1 It is an axonometric structural schematic diagram of the utility model.

[0019] Figure 2 It is a schematic diagram of the axonometric structure of the utility model from the rear view.

[0020] Figure 3 It is an axonometric structural schematic diagram of the mounting frame of the utility model.

[0021] Figure 4 It is an axonometric structural schematic diagram of the driving roller of the utility model.

[0022] Figure 5 It is a schematic cross-sectional structural diagram of a collection box of the utility model.

[0023] Reference numerals list

[0024] 1. Machine body; 101. Mounting frame; 102. Driving motor; 103. Driving roller; 104. Cylinder plate; 105. Fixed plate; 106. Control motor; 107. Toggle plate; 108. Control slide column; 109. Guide slide bar; 110. Control slide frame; 111. Fixed block; 112. Cleaning brush; 113. First pulley; 114. Support leg; 115. Collecting box; 116. Sealing door; 117. Fan; 118. Connecting box; 119. Reciprocating screw; 120. Second pulley; 121. Reciprocating slider; 122. Extrusion push plate; 123. Sealing slide plate; 124. Support spring; 125. Dust rack. DETAILED DESCRIPTION

[0025] In order to make the purpose, scheme and advantages of the technical solution of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described in conjunction with the drawings of the specific embodiments of the utility model. Unless otherwise specified, the terms used in this article have the usual meanings in the art. The same reference numerals in the drawings represent the same components.

[0026] Embodiment 1:

[0027] A highly efficient carding machine, please refer to Figures 1 to 5 , comprising: a body 1;

[0028] The bottom end surface of the body 1 is fixedly connected to four supporting legs 114 in a rectangular array; a mounting frame 101 is fixedly connected to the rear of the top end surface of the body 1; a collecting box 115 is fixedly connected to the center of the top end surface of the mounting frame 101; a sealing door 116 is hinged at the front of the collecting box 115; a fan 117 is bolted to the front end surface of the sealing door 116; a driving motor 102 is bolted to the left end surface of the mounting frame 101; a driving roller 103 is fixedly connected to the right end surface of the rotating shaft of the driving motor 102; a plurality of cylinder plates 104 are arranged on the outside of the driving roller 103 in a circular array.

[0029] A fixing plate 105 is fixedly connected to the upper part of the mounting frame 101 ; a control motor 106 is fastened with bolts to the front end surface of the fixing plate 105 ; and a toggle plate 107 is fixedly connected to the rear part of the rotating shaft of the control motor 106 .

[0030] The rear end surface of the toggle plate 107 is fixedly connected to a control slide column 108 ; a guide slide rod 109 is slidably connected inside the mounting frame 101 ; the outside of the guide slide rod 109 is fixedly connected to a control slide frame 110 ; the control slide column 108 is slidably connected inside the control slide frame 110 .

[0031] The control slide column 108 is symmetrically and fixedly connected to two fixing blocks 111 on its exterior; a cleaning brush 112 is fixedly connected to the bottom end surface of each of the two fixing blocks 111 ; and the bristle parts of the two cleaning brushes 112 are in contact with the multiple groups of cylinder plates 104 .

[0032] A first pulley 113 is fixedly connected to the right part of the rotating shaft of the driving roller 103; a connecting box 118 is fixedly connected to the top surface of the collecting box 115; a reciprocating screw 119 is rotatably connected in the connecting box 118; a second pulley 120 is fixedly connected to the right part of the reciprocating screw 119; the second pulley 120 is connected to the first pulley 113 through a transmission belt; a dust collection frame 125 is fixedly connected to the rear part of the mounting frame 101; the air inlet of the dust collection frame 125 is connected to the collecting box 115.

[0033] The external thread of the reciprocating screw 119 is connected with a reciprocating slider 121 ; the bottom end surface of the reciprocating slider 121 is fixedly connected with an extrusion push plate 122 ; the extrusion push plate 122 is slidably connected in the collection box 115 .

[0034] The specific usage and function of this embodiment are as follows: the support legs 114 are set to provide support for the machine body 1. When the non-woven interlining fabric is efficiently combed, the non-woven interlining fabric raw material is placed on the machine body 1, and then the drive motor 102 is started to drive the drive roller 103 to rotate. During the rotation of the drive roller 103, the non-woven interlining fabric raw material is efficiently combed through the cylinder plate 104 outside the drive roller 103, and the cotton wool in the non-woven interlining fabric raw material is removed. During the rotation of the drive roller 103, the staff can start the control motor 106 to drive the control motor 106 to drive the dial 107 to rotate. During the rotation of the dial 107, the control slide 108 is driven to slide in the control slide 110. As the control slide 108 slides, the control slide 108 is driven to slide in the mounting frame 101. During the reciprocating sliding of the control slide 108, the fixed block 111 is driven to The cleaning brush 112 moves back and forth with the reciprocating movement of the fixed block 111 to clean the cotton wool wound on the cylinder plate 104. During the combing process of the non-woven lining fabric raw material, the staff can start the fan 117. Due to the sealing of the collecting box 115 by the sealing door 116, after the fan 117 is started, the cotton wool flying in the combing process will be sucked into the collecting box 115 through the dust collection frame 125 for collection. During the rotation of the driving roller 103, the first pulley 113 will drive the second pulley 120 to rotate. During the rotation of the second pulley 120, the reciprocating screw 119 will be driven to rotate. During the rotation of the reciprocating screw 119, the reciprocating slider 121 will be driven to reciprocate. As the reciprocating slider 121 moves back and forth, the squeezing push plate 122 will be driven to reciprocate in the collecting box 115. As the squeezing push plate 122 moves, the loose cotton wool in the collecting box 115 will be squeezed.

[0035] Embodiment 2:

[0036] Based on Example 1, please refer to Figure 1 and Figure 5 , including: a sealing slide plate 123 and a supporting spring 124. The upper part of the collection box 115 is symmetrically and slidably connected with two sealing slide plates 123; the outsides of the two sealing slide plates 123 are fixedly connected with a group of supporting springs 124; the ends of the two groups of supporting springs 124 are fixedly connected in the collection box 115.

[0037] The specific usage and function of this embodiment: during the sliding of the reciprocating slider 121, the two sealing slide plates 123 will always fit with the reciprocating slider 121 under the action of the elastic potential energy of the supporting spring 124, thereby sealing the slide groove part of the collecting box 115 to prevent cotton wool from entering the connecting box 118 and affecting the reciprocating screw 119.

Claims

1. A highly efficient carding machine, include: A machine body (1); the bottom end surface of the machine body (1) is fixedly connected to four supporting legs (114) in a rectangular array; it is characterized in that a mounting frame (101) is fixedly connected to the rear of the top end surface of the machine body (1); a collecting box (115) is fixedly connected to the center of the top end surface of the mounting frame (101); a sealing door (116) is hingedly connected to the front of the collecting box (115); a fan (117) is boltedly connected to the front end surface of the sealing door (116); a driving motor (102) is boltedly connected to the left end surface of the mounting frame (101); a driving roller (103) is fixedly connected to the right end surface of the rotating shaft of the driving motor (102); and a plurality of cylinder plates (104) are arranged on the outside of the driving roller (103) in a circular array.

2. A high-efficiency carding machine as claimed in claim 1, Features: A fixing plate (105) is fixedly connected to the upper part of the mounting frame (101); a control motor (106) is fastened with bolts to the front end surface of the fixing plate (105); and a toggle plate (107) is fixedly connected to the rear part of the rotating shaft of the control motor (106).

3. A high-efficiency carding machine as claimed in claim 2, Features: A control slide column (108) is fixedly connected to the rear end surface of the toggle plate (107); a guide slide bar (109) is slidably connected inside the mounting frame (101); a control slide frame (110) is fixedly connected to the outside of the guide slide bar (109); and the control slide column (108) is slidably connected inside the control slide frame (110).

4. A high-efficiency carding machine as claimed in claim 3, Features: The control slide column (108) is symmetrically fixedly connected to two fixed blocks (111) on the outside; the bottom end surfaces of the two fixed blocks (111) are fixedly connected to a cleaning brush (112); the bristle parts of the two cleaning brushes (112) are in contact with the multiple groups of cylinder plates (104).

5. A high-efficiency carding machine as claimed in claim 1, Features: A first pulley (113) is fixedly connected to the right part of the rotating shaft of the driving roller (103); a connecting box (118) is fixedly connected to the top surface of the collecting box (115); a reciprocating screw (119) is rotatably connected inside the connecting box (118); a second pulley (120) is fixedly connected to the right part of the reciprocating screw (119); the second pulley (120) is connected to the first pulley (113) via a transmission belt; a dust collecting frame (125) is fixedly connected to the rear part of the mounting frame (101); and an air inlet of the dust collecting frame (125) is connected to the collecting box (115).

6. A high-efficiency carding machine as claimed in claim 5, Features: The external thread of the reciprocating screw (119) is connected to a reciprocating slider (121); the bottom end surface of the reciprocating slider (121) is fixedly connected to an extrusion push plate (122); the extrusion push plate (122) is slidably connected in the collection box (115).

7. A high-efficiency carding machine as claimed in claim 1, Features: Two sealing slide plates (123) are symmetrically slidably connected to the upper part of the collection box (115); a group of supporting springs (124) are fixedly connected to the outside of the two sealing slide plates (123); and the ends of the two groups of supporting springs (124) are fixedly connected inside the collection box (115).