Dyeing re-handling machine
The dyeing re-printing machine addresses loose winding and safety risks with automated reagent addition and sample ejection, ensuring precise dyeing and operator safety through electric heating and stirring, and automatic sample handling.
Patent Information
- Application Number
- CN202420696305.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-07
AI Technical Summary
Existing dyeing re-printing machines suffer from issues such as loose cloth winding, manual reagent addition errors, temperature control inaccuracies, and safety risks due to direct sample retrieval, which affect experimental precision and operator safety.
A dyeing re-printing machine with automated reagent addition via peristaltic pumps, electric heating and temperature control, built-in stirring, and automatic sample ejection, featuring a fixing clamp and safety mechanisms to prevent operator contact with hot samples.
Enhances dyeing precision through uniform mixing and temperature control, reduces manual errors, and improves safety by preventing scalding during sample retrieval.
Smart Images

Figure CN222160659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyeing re-printing machines, in particular to a dyeing re-printing machine. Background Art
[0002] Dyeing re-test machine is a kind of equipment used for dyeing small sample fabrics in laboratories such as textile, printing and dyeing, chemical, dye, washing, teaching, etc. Its main function is to simulate the on-site process at room temperature or high temperature to conduct small sample dyeing test and re-test. This machine can simulate the on-site large vat dyeing process and improve the success rate of the formula in one go.
[0003] The existing dyeing and re-printing machine winds the cloth around the outside of the experimental support tube, and then installs the experimental support tube in the experimental cup. During this process, one end of the cloth cannot be fixed to the experimental support tube, causing looseness during winding, causing squeezing when the experimental cup is placed, affecting its experimental effect, and after the experimental contact, the experimental support tube is manually taken out, which often causes burns due to careless operation. Utility Model Content
[0004] The purpose of the utility model is to provide a dyeing re-printing machine to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a dyeing re-printing machine, comprising:
[0006] Support box;
[0007] An installation box is placed on the top of the support box, and one side of the installation box is fixedly connected to a plurality of peristaltic pumps for adding reagents;
[0008] An experimental cup, the experimental cup is embedded and installed on the top of the supporting box, an electric heating tube is installed inside the experimental cup, an experimental support tube and a stirring part are installed inside the experimental cup, a fixing clamp is installed on the outside of the experimental support tube, and a No. 2 cylinder for pushing out the experimental support tube is installed at the bottom of the experimental cup;
[0009] A top cover is placed on the top of the experimental cup, and a liquid adding tube and a temperature sensing probe are installed at the bottom of the top cover.
[0010] Preferably, a liquid storage tank is installed on the top of the supporting box.
[0011] Preferably, a reagent tank is provided on the top of the installation box, and a reagent bottle is placed inside the reagent tank.
[0012] Preferably, the stirring part includes a neodymium magnet placed inside the experimental cup and a support tube fixedly connected to the bottom of the experimental cup, a driving motor is fixedly connected to the middle of the support tube, and a permanent magnet is fixedly connected to the output end of the driving motor.
[0013] Preferably, a lifting support frame is installed inside the experimental cup, and the output end of the No. 2 cylinder is fixedly connected to the lifting support frame.
[0014] Preferably, two temperature sensing probes are fixedly connected symmetrically with respect to the liquid adding tube at the bottom of the top cover.
[0015] Preferably, a No. 1 cylinder is fixedly connected to the interior of the support box, and an output end of the No. 1 cylinder is rotatably connected to one end of the top cover.
[0016] Compared with the prior art, the utility model has the following beneficial effects: the reagent is automatically added through the peristaltic pump, which reduces the complexity and error of manual operation; the use of the electric heating tube and the temperature sensing probe can accurately control the temperature during the dyeing process and improve the dyeing quality; the built-in stirring part can ensure that the reagent and the sample are fully mixed to achieve uniform dyeing; the sample is automatically ejected through the No. 2 cylinder, so that the operator does not need to directly reach into the experimental cup to take the sample, which can effectively prevent the risk of scalding caused by careless operation and improve the safety of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the experimental support tube of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the neodymium magnet of the utility model;
[0020] Figure 4 This is a schematic diagram of the position structure of the No. 2 cylinder of the utility model;
[0021] Figure 5 This is a schematic diagram of the internal structure of the experimental cup of the utility model;
[0022] Figure 6 This is a schematic diagram of the structure of the temperature sensing probe of the utility model;
[0023] Figure 7 This is a schematic diagram of the position structure of cylinder No. 1 of the utility model.
[0024] In the figure: 1. Support box; 2. Installation box; 3. Reagent tank; 4. Peristaltic pump; 5. Reagent bottle; 6. Liquid accumulation tank; 7. Top cover; 8. Liquid adding tube; 9. Temperature sensing probe; 10. Cylinder No. 1; 11. Experimental cup; 12. Electric heating tube; 13. Cylinder No. 2; 14. Lifting support frame; 15. Driving motor; 16. Support cylinder; 17. Neodymium magnet; 18. Fixing clamp; 19. Permanent magnet; 20. Experimental support cylinder. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1 , 2 , 3, 4, 5, 6, and 7, the utility model provides a technical solution: a dyeing reprocessing machine, comprising: a supporting box 1; a mounting box 2 is fixedly connected to the top of the supporting box 1, and a plurality of peristaltic pumps 4 for adding reagents are fixedly connected to one side of the mounting box 2, the input end of the peristaltic pump 4 is connected to the reagent bottle 5 through a pipeline, and the output end of the peristaltic pump 4 is connected to the liquid adding tube 8 through a pipeline; an experimental cup 11 is embedded and installed on the top of the supporting box 1, and an electric heating tube 12 is installed inside the experimental cup 11, and the experimental cup 11 An experimental support cylinder 20 and a stirring part are installed inside the experimental cup 11, a drain pipe is installed at the bottom of the experimental cup 11, and a solenoid valve is installed at the end of the drain pipe. The experimental support cylinder 20 is a metal cylinder with a plurality of holes equidistantly opened on the outside, and a fixing clamp 18 is installed on the outside of the experimental support cylinder 20. The fixing clamp 18 is formed by bending a metal sheet, and a No. 2 cylinder 13 for pushing out the experimental support cylinder 20 is installed at the bottom of the experimental cup 11; the top cover 7 is placed on the top of the experimental cup 11, and a liquid adding tube 8 and a temperature sensing probe 9 are installed at the bottom of the top cover 7.
[0027] It should be noted that the utility model is equipped with a timer, an operation panel and a PLC controller. The corresponding formula reagent is added into the experimental cup 11, and then the inside is mixed and stirred by the stirring part. The reagent in the experimental cup is heated by the electric heating tube 12 to reach the temperature required for the experiment. Then one end of the experimental cloth is clamped and fixed by the fixing clamp 18. Then, the grey cloth is wrapped around the outside of the experimental support tube 20, and the experimental support tube 20 is inserted into the experimental cup 11. The top cover 7 is covered on the top of the experimental cup 11. The reagent is added by the peristaltic pump, and the electric heating tube is turned on at the same time to adjust the required dyeing temperature. During the whole dyeing process, the stirring part works to ensure uniform dyeing. The experiment is over. Finally, the No. 1 cylinder 10 lifts the top cover 7, and the top cover 7 is manually turned to the top of the liquid accumulation tank 6, and then the No. 2 cylinder 13 pushes out the experimental support tube 20 to prevent burns during taking. The reagent is automatically added by the peristaltic pump, which reduces the complexity and error of manual operation; the use of electric heating tubes and temperature sensing probes can accurately control the temperature during the dyeing process and improve the dyeing quality; the built-in stirring part can ensure that the reagent and sample are fully mixed to achieve uniform dyeing; the sample is automatically pushed out by the No. 2 cylinder, so that the operator does not need to directly reach into the experimental cup to take the sample, which can effectively prevent the risk of scalding caused by careless operation and improve the safety of operation.
[0028] See also Figure 1 , 4 As shown in 7 , a liquid storage tank 6 is installed on the top of the supporting box 1 , a reagent tank 3 is opened on the top of the mounting box 2 , and a reagent bottle 5 is placed inside the reagent tank 3 .
[0029] It should be noted that, in the utility model, waste liquid is poured into the liquid accumulation tank 6, the end of the liquid accumulation tank 6 is connected to a collecting bucket through a pipe, the collecting bucket is connected to the side of the supporting box 1 by bolts, and when the top cover 7 is rotated to the top of the liquid accumulation tank 6, the liquid dripping from the liquid adding tube 8 and the temperature sensing probe 9 is also collected by the liquid accumulation tank 6, and the inside of the reagent bottle 5 is respectively provided with alkaline solution and auxiliary agent, the input end of the peristaltic pump 4 is connected to the reagent bottle 5 through a pipe, and the output end of the peristaltic pump 4 is connected to the liquid adding tube 8 through a pipe, and the liquid in the reagent bottle 5 is dripped into the experimental cup 11 through the peristaltic pump 4 to complete the realization.
[0030] See also Figure 3 , 4 As shown, the stirring part includes a neodymium magnet 17 placed inside the experimental cup 11 and a support tube 16 fixedly connected to the bottom of the experimental cup 11. The middle of the support tube 16 is fixedly connected to a driving motor 15, and the output end of the driving motor 15 is fixedly connected to a permanent magnet 19.
[0031] It should be noted that the driving motor 15 of the utility model drives the neodymium magnet 17 to rotate at high speed by rotating the permanent magnet 19. Since the neodymium magnet 17 is movably installed inside the experimental cup 11, it can rotate at high speed under the action of the driving motor 15, thereby achieving rapid and uniform stirring of the liquid in the experimental cup. During stirring, there is a height difference between the experimental support tube 20 and the neodymium magnet 17, and the two do not interfere with each other.
[0032] See also Figure 4 , 5 As shown, a lifting support frame 14 is movably installed inside the experimental cup 11, and the output end of the No. 2 cylinder 13 is fixedly connected to the lifting support frame 14.
[0033] It should be noted that the lifting support frame 14 of the utility model is a "human" shaped structure, which provides support for the experimental support tube 20 from the bottom. After the experiment is completed, the experimental support tube 20 is pushed out by the No. 2 cylinder 13, so that the operator does not need to directly reach into the experimental cup to take the sample, which can effectively prevent the risk of scalding caused by careless operation.
[0034] See also Figure 6 , 7 As shown, two temperature sensing probes 9 are fixedly connected symmetrically to the bottom of the top cover 7 about the liquid adding pipe 8 .
[0035] It should be noted that the present invention can more accurately measure the temperature distribution of the liquid in the experimental cup through the two temperature sensing probes 9, thereby better controlling the experimental conditions.
[0036] See also Figure 7 As shown, a cylinder No. 1 10 is fixedly connected inside the support box 1 , and an output end of the cylinder No. 1 10 is rotatably connected to one end of the top cover 7 .
[0037] It should be noted that the utility model lifts the top cover 7 through the No. 1 cylinder 10, which is convenient for vertically raising the liquid adding tube 8 and the temperature sensing probe 9, and convenient for lifting the top cover 7 to prevent the top cover 7 from being quickly separated from the experimental cup 11 to prevent scalding, and avoid cross contamination between the liquid adding tube 8 and other additives when the top cover 7 is removed, which helps to maintain the purity of the experiment and ensure the accuracy and reliability of the experimental results.
[0038] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0040] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A dyeing re-printing machine, characterized in that: include: Support box (1); An installation box (2), the installation box (2) being placed on the top of the support box (1), and a plurality of peristaltic pumps (4) for adding reagents being fixedly connected to one side of the installation box (2); An experimental cup (11), the experimental cup (11) is embedded and installed on the top of the supporting box (1), an electric heating tube (12) is installed inside the experimental cup (11), an experimental support tube (20) and a stirring part are installed inside the experimental cup (11), a fixing clamp (18) is installed on the outside of the experimental support tube (20), and a No. 2 cylinder (13) for pushing out the experimental support tube (20) is installed at the bottom of the experimental cup (11); A top cover (7) is placed on the top of the experimental cup (11), and a liquid adding tube (8) and a temperature sensing probe (9) are installed at the bottom of the top cover (7).
2. A dyeing and re-printing machine according to claim 1, characterized in that: A liquid storage tank (6) is installed on the top of the supporting box (1).
3. A dyeing and re-printing machine according to claim 1, characterized in that: A reagent tank (3) is provided on the top of the installation box (2), and a reagent bottle (5) is placed inside the reagent tank (3).
4. A dyeing and re-printing machine according to claim 1, characterized in that: The stirring part comprises a neodymium magnet (17) placed inside the experimental cup (11) and a support tube (16) fixedly connected to the bottom of the experimental cup (11); a driving motor (15) is fixedly connected to the middle of the support tube (16); and a permanent magnet (19) is fixedly connected to the output end of the driving motor (15).
5. A dyeing and re-printing machine according to claim 1, characterized in that: A lifting support frame (14) is installed inside the experimental cup (11), and the output end of the No. 2 cylinder (13) is fixedly connected to the lifting support frame (14).
6. A dyeing and re-printing machine according to claim 1, characterized in that: Two temperature sensing probes (9) are fixedly connected symmetrically to the bottom of the top cover (7) with respect to the liquid adding pipe (8).
7. A dyeing and re-printing machine according to claim 1, characterized in that: A first cylinder (10) is fixedly connected to the interior of the support box (1), and an output end of the first cylinder (10) is rotatably connected to one end of the top cover (7).
