Crack repairing injector

By designing a crack joint injection device with temperature control and filler nozzle, the problem of difficulty in precise control of the joint temperature of the joint agent is solved, and the construction quality and filling effect are improved.

CN222160876UActive Publication Date: 2024-12-13XINJIANG BEIXIN ROAD & BRIDGE GRP
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Patent Information

Application Number
CN202420818987.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-13
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

In the existing crack filling technology, the temperature of the seam fixing agent is difficult to accurately control when heated, resulting in aging or inconvenient filling of the seam fixing agent, which affects the construction effect.

Method used

A crack repair injector including flatbed trucks, containers, valves and control components is designed to monitor and adjust the temperature of the seam fixing agent in real time through temperature sensors and heaters, and to achieve precise filling of the seam by controlling the hand rods and filler nozzles.

Benefits of technology

Ensure that the temperature of the seam fixing agent meets the requirements when filling, and improves the construction quality and filling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crack repairing injector and relates to the technical field of road construction. The crack repairing injector comprises a flat car, a container, a valve and a control assembly. Wheels are installed on the flat car. The container is fixedly installed on the flat car and used for containing a joint filling agent. And the container is also provided with a discharge port. The valve is connected to the discharging port and used for controlling the discharging port to be opened or closed. The control assembly is used for controlling the temperature in the container. According to the crack repairing injector, the container is fixed to the movable flat car, the temperature in the container is controlled in real time through the control assembly, the temperature can meet the use requirement when a crack repairing agent is used for repairing a crack, and the construction quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of road construction, in particular to a crack repair injector. Background Art

[0002] The construction of asphalt pavement repair projects is different from the construction of new pavement. The main difference is the treatment of asphalt pavement defects. Usually, in mild defects, after the original upper surface is milled, the edge of the crack in the lower surface is clear, and no branching cracks have developed. Usually, a slotting machine is used to expand the cracks, and then hot-melt polymer sealant is used to fill the cracks. Its functions are to seal the cracks to prevent water from seeping in and causing the disease to worsen, and to ensure the integrity of the lower surface.

[0003] The inventors have found that the current crack filling process mostly uses on-site gas furnace heating, and then transports to the crack for manual grouting. The temperature of the sealant can be controlled during heating, but the temperature cannot be accurately controlled during the filling process. Too high a temperature will easily cause the sealant to age, and too low a temperature will make it difficult for the sealant to be filled in. Manual grouting is not easy to fill the cracks, and the treatment effect is not good. Utility Model Content

[0004] The utility model aims to provide a crack repair injector, which can make the temperature of the crack repair agent meet the use requirements and improve the construction quality.

[0005] The embodiment of the utility model is achieved as follows:

[0006] The utility model provides a crack repair injector, comprising:

[0007] A flatbed car, on which wheels are mounted;

[0008] A container, the container is fixedly mounted on the flatbed vehicle, the container is used to contain the sealant, and the container is also provided with a discharge port;

[0009] A valve, the valve is connected to the discharge port and is used to control the discharge port to be opened or closed;

[0010] A control component is used to control the temperature in the container.

[0011] In an optional embodiment, the control component includes a temperature sensor and a heater, the temperature sensor is used to detect the temperature in the container, and the heater is used to heat the sealant in the container.

[0012] In an optional embodiment, the control component further includes a controller, the controller is electrically connected to the temperature sensor, and the temperature sensor converts the temperature signal in the container into an electrical signal and transmits it to the controller.

[0013] In an optional embodiment, the controller further includes a display panel, and the display panel is used to display the temperature in the container.

[0014] In an optional embodiment, the crack repair injector further includes a control handle, which is transmission-connected to the valve and is used to control the opening or closing of the valve.

[0015] In an optional embodiment, the control handle includes a first transmission rod and a second transmission rod, the first transmission rod and the second transmission rod are hinged, and one end of the second transmission rod away from the first transmission rod is connected to the valve.

[0016] In an optional embodiment, the crack filling injector further includes a filling nozzle, and the filling nozzle is located below the discharge port and is used to fill the cracks.

[0017] In an optional embodiment, the filling nozzle and the flatbed cart are detachably connected.

[0018] In an optional embodiment, the container includes a container cover, and the container cover is provided with a handle.

[0019] In an optional embodiment, a handle is provided on the flatbed cart.

[0020] The beneficial effects of the embodiments of the utility model are:

[0021] The crack repair injector of the utility model comprises a flatbed truck, a container, a valve and a control component. The flatbed truck is provided with wheels. The container is fixedly mounted on the flatbed truck and is used to contain the crack repair agent. The container is also provided with a discharge port. The valve is connected to the discharge port and is used to control the discharge port to be opened or closed. The control component is used to control the temperature in the container. The crack repair injector can achieve that the temperature of the crack repair agent meets the use requirements during the crack repair process by fixing the container on the mobile flatbed truck and controlling the temperature in the container in real time by the control component, thereby improving the construction quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 A schematic structural diagram of a crack repair injector provided in an embodiment of the utility model.

[0024] Icons: 100-crack repair injector; 10-flatbed; 11-wheel; 12-handle; 20-container; 21-container cover; 22-handle; 23-discharge port; 24-valve; 25-filling nozzle; 30-control component; 31-temperature sensor; 32-heater; 33-controller; 331-display panel; 40-control handle; 41-first transmission rod; 42-second transmission rod. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0028] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0029] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Please refer to Figure 1 The present embodiment provides a crack repair injector 100 for filling cracks in road surface with a crack sealant, which includes a flatbed trolley 10, a container 20, a valve 24, and a control component 30. The flatbed trolley 10 is provided with wheels 11 to facilitate the movement of the crack repair injector 100 on the road. The container 20 is fixedly mounted on the flatbed trolley 10 to contain the crack sealant. The container 20 is also provided with a discharge port 23. The valve 24 is connected to the discharge port 23 to control whether the discharge port 23 is opened or closed. The control component 30 is used to control the temperature in the container 20.

[0032] It is understandable that the flatbed truck 10 drives the container 20 to move on the road. When the flatbed truck 10 reaches the crack, the valve 24 is opened, and the crack filler flows out through the discharge port 23 and fills the crack to complete the crack filling. In this embodiment, the crack filling injector 100 is mainly used for filling cracks in asphalt pavement, and the main material of the crack filler is hot-melt polymer sealant.

[0033] Specifically, the control component 30 includes a temperature sensor 31 and a heater 32. The temperature sensor 31 is used to detect the temperature in the container 20. The heater 32 is used to heat the sealant in the container 20. In the present embodiment, the temperature sensor 31 is disposed in the container 20 to detect the temperature of the sealant in the container 20. The heater 32 is fixed to the flatbed vehicle 10 to heat the container 20. In the present embodiment, the heater 32 is a gas tank and a stove (not shown). In other embodiments, the heater 32 may be an electric heater 32, etc., which is not limited by the present utility model.

[0034] Furthermore, the control assembly 30 further includes a controller 33. In this embodiment, the controller 33 is fixedly connected to the flatbed vehicle 10. The controller 33 is electrically connected to the temperature sensor 31. The temperature sensor 31 converts the temperature signal in the container 20 into an electrical signal and transmits it to the controller 33.

[0035] Optionally, the controller 33 further includes a display panel 331. The display panel 331 is used to display the temperature in the container 20, so that construction workers can monitor the temperature of the sealant in real time.

[0036] In order to facilitate the construction personnel to control the opening and closing of the valve 24, in this embodiment, the crack repair injector 100 further includes a control handle 40. The control handle 40 is in transmission connection with the valve 24 and is used to control the opening or closing of the valve 24. It is understandable that since the discharge port 23 of the container 20 is close to the road surface and has a low height, the position of the valve 24 is low, and it is inconvenient for the construction personnel to operate. It is necessary to set the control handle 40 in transmission connection with the valve 24 so that one end of the control handle 40 is in a position that is convenient for the construction personnel to operate.

[0037] Specifically, in this embodiment, the control handle 40 mainly adopts a planar connecting rod mechanism, which includes a first transmission rod 41 and a second transmission rod 42. The first transmission rod 41 and the second transmission rod 42 are hinged, and one end of the second transmission rod 42 away from the first transmission rod 41 is connected to the valve 24. It can be understood that the construction personnel rotate one end of the first transmission rod 41 to drive the second transmission rod 42 to rotate, thereby driving the movement of the valve 24, and then controlling the discharge port 23 to open or close.

[0038] Furthermore, the crack filling injector 100 further includes a filling nozzle 25. The filling nozzle 25 is located below the discharge port 23 and is used to fill the crack. It is understood that when the crack filling agent flows out of the discharge port 23, it drips from top to bottom. In order to make the crack filling more uniform, a horizontal filling nozzle 25 is provided.

[0039] In order to adapt to cracks of different sizes, in the present embodiment, the filling nozzle 25 is detachably connected to the flatbed vehicle 10, and different filling nozzles 25 can be replaced according to the size of the crack.

[0040] Optionally, in order to close the container 20 , the container 20 includes a container cover 21 . The container cover 21 is provided with a handle 22 to facilitate opening or closing the container 20 .

[0041] In order to facilitate construction workers to move the flatbed truck 10 , a handle 12 is provided on the flatbed truck 10 .

[0042] The working principle and process of the crack repair injector 100 provided by the utility model are:

[0043] When it is necessary to fill the cracks in the road, the sealant is loaded into the container 20. The heater 32 is turned on to heat the container 20 so that the temperature of the sealant is stable and meets the construction requirements. The flatbed truck 10 is pushed and the discharge port 23 is aligned with the crack. The valve 24 is opened and the sealant is loaded into the crack by its own weight. The flatbed truck 10 is moved along the crack to evenly fill the sealant along the crack.

[0044] The beneficial effects of the crack repair injector 100 provided by the utility model are:

[0045] The crack repair injector 100 of the utility model includes a flatbed trolley 10, a container 20, a valve 24 and a control component 30. The flatbed trolley 10 is provided with wheels 11. The container 20 is fixedly mounted on the flatbed trolley 10 and is used to contain a sealant. The container 20 is also provided with a discharge port 23. The valve 24 is connected to the discharge port 23 and is used to control the discharge port 23 to be opened or closed. The control component 30 is used to control the temperature in the container 20. The crack repair injector 100 fixes the container 20 on the mobile flatbed trolley 10, and the control component 30 controls the temperature in the container 20 in real time, so that the temperature of the sealant during the repairing process can meet the use requirements, thereby improving the construction quality.

[0046] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A crack repair injector, characterized in that: include: A flatbed car, on which wheels are mounted; A container, the container is fixedly mounted on the flatbed vehicle, the container is used to contain the sealant, and the container is also provided with a discharge port; A valve, the valve is connected to the discharge port and is used to control the discharge port to be opened or closed; A control component is used to control the temperature in the container.

2. The crack repair injector according to claim 1, characterized in that: The control component includes a temperature sensor and a heater. The temperature sensor is used to detect the temperature in the container, and the heater is used to heat the sealant in the container.

3. The crack repair injector according to claim 2, characterized in that: The control component also includes a controller, which is electrically connected to the temperature sensor. The temperature sensor converts the temperature signal in the container into an electrical signal and transmits it to the controller.

4. The crack repair injector according to claim 3, characterized in that: The controller further includes a display panel, and the display panel is used to display the temperature in the container.

5. The crack repair injector according to claim 1, characterized in that: The crack repair injector also includes a control handle, which is transmission-connected to the valve and is used to control the opening or closing of the valve.

6. The crack repair injector according to claim 5, characterized in that: The control handle comprises a first transmission rod and a second transmission rod, the first transmission rod and the second transmission rod are hinged, and one end of the second transmission rod away from the first transmission rod is connected to the valve.

7. The crack repair injector according to claim 1, characterized in that: The crack repair injector also includes a filling nozzle, which is located below the discharge port and is used to fill the cracks.

8. The crack repair injector according to claim 7, characterized in that: The filling nozzle and the flatbed cart are detachably connected.

9. The crack repair injector according to claim 1, characterized in that: The container comprises a container cover, and a handle is provided on the container cover.

10. The crack repair injector according to claim 1, characterized in that: The flatbed cart is provided with a handle.