Diesel generating set with high purification efficiency
The diesel generator set uses a U-shaped exhaust pipe with a speed reduction baffle and cooling water to cool and decelerate exhaust gases, settling impurities for efficient purification by gravity, addressing the low efficiency of existing systems.
Patent Information
- Application Number
- CN202421056143.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-15
AI Technical Summary
Existing diesel generator exhaust gas purification systems have low efficiency due to high temperature discharging which causes rapid movement of impurities, making it difficult to aggregate and collect them effectively.
A diesel generator set with a U-shaped exhaust pipe containing a speed reduction baffle plate and a cooling water pipe, combined with a sedimentation tank and activated carbon adsorption system, where exhaust gas is cooled, decelerated, and impurities are settled under gravity before filtration.
The system enhances purification efficiency by facilitating the collection and settlement of impurities, preventing their accumulation and improving the convenience of handling, while maintaining high purification efficiency.
Smart Images

Figure CN222162746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diesel generator sets, in particular to a diesel generator set with high purification efficiency. Background Art
[0002] A diesel generator is a type of power generation equipment, which refers to a power machine that uses diesel as fuel and a diesel engine as the prime mover to drive the generator to generate electricity. The whole unit is generally composed of a diesel engine, a generator, a control box, a fuel tank, a storage battery for starting and control, a protective device, an emergency cabinet and other components. A small amount of exhaust gas is discharged during the use of the diesel generator. If this exhaust gas is directly discharged, it will cause certain pollution to the surrounding environment. The main components of the exhaust gas are dust and nitrogen oxides. The current common purification device usually filters the dust in the exhaust gas, and then centrally neutralizes the exhaust gas, and the purification efficiency is low.
[0003] CN202120872303.8 introduces an energy-saving exhaust gas purification device for a diesel generator set, which passes the gas discharged from the generator set into a filter box, undergoes preliminary filtration with water to precipitate particulate matter, and then passes through an activated carbon filter, and further adsorbs and filters the remaining particulate matter in the gas. The gas then enters a drum and is adsorbed and filtered through a zeolite molecular sieve, and clean gas is discharged to reduce pollution to the environment. However, in the process of purifying the exhaust gas, the exhaust gas purification device has a high temperature when the exhaust gas is discharged, and the impurities inside it are easy to move quickly at high temperature, which is not conducive to the aggregation of impurities, and the purification efficiency is low. Utility Model Content
[0004] Therefore, the purpose of the utility model is to provide a diesel generator set with high purification efficiency to solve the problems mentioned in the background technology and overcome the shortcomings of the prior art.
[0005] In order to achieve the above-mentioned purpose, an embodiment of the utility model on one hand provides a diesel generator set with high purification efficiency, including a diesel generator set, wherein the exhaust port of the diesel generator set is fixedly installed with a purification box through an air duct, a low-speed cooling pipe is fixedly installed inside the purification box, a low-temperature water pipe is wrapped around the surface of the low-speed cooling pipe, a low-temperature water tank is fixedly installed at one end of the low-temperature water pipe, a connecting seat is fixedly installed in the middle of the low-speed cooling pipe, a sedimentation tank is clamped inside the connecting seat, a pressure detection piece is fixedly installed inside the sedimentation tank, the pressure detection piece signal is connected to the main control board, the main control board signal is connected to the indicator light, and an activated carbon adsorption plate is fixedly installed at one end of the low-speed cooling pipe.
[0006] Preferably, any of the above schemes is that a purification operation chamber is provided inside the purification box, and a closing plate which is engaged with the purification box is provided on one side of the purification operation chamber.
[0007] By adopting the above technical solution, the structure inside the purification operation chamber can be disassembled and assembled by disassembling the closing plate, thereby improving the convenience of operating the relevant structures inside the purification operation chamber.
[0008] Preferably, any of the above schemes comprises a low-speed cooling pipe including a temperature conducting pipe and a speed reduction plate, the temperature conducting pipe is arranged as a U-shaped structure, the temperature conducting pipe is fixedly installed inside the purification box, and the temperature conducting pipe is fixedly connected to the speed reduction plate inside.
[0009] The above technical solution is adopted: the temperature conducting pipe guides the exhaust gas to the activated carbon adsorption plate. In the process of the temperature conducting pipe guiding the exhaust gas, the speed reduction plate blocks the exhaust gas, so that the impurities in the exhaust gas are blocked, the movement rate of the impurities in the exhaust gas is reduced, and the impurities are more easily affected by gravity and collected.
[0010] Preferably, any of the above schemes is that the low-temperature water pipe is wound around the surface of the temperature conducting pipe, and the low-temperature water tank is fixedly installed at the bottom of the purification box.
[0011] The above technical solution is adopted: the low-temperature water pipe is used to guide the low-temperature water inside the low-temperature water tank, and the low temperature of the low-temperature water is transferred to the exhaust gas inside the temperature conducting pipe by the temperature conducting pipe, so as to reduce the temperature of the exhaust gas, reduce the entropy value of the exhaust gas, and make it easier to gather and collect impurities in the exhaust gas.
[0012] Preferably, any of the above schemes has a bottom of the connection seat provided with a snap-in groove matched with the sedimentation tank, a top of the sedimentation tank is provided with a connection seat, and a magnet sheet is fixedly installed inside the connection seat.
[0013] The above technical solution is adopted: by rotating the sedimentation tank to drive the magnet sheet to rotate inside the clamping groove, the sedimentation tank is fixedly connected by the magnetic attraction of the magnet sheet and the clamping groove, thereby improving the stability of the sedimentation tank installation and facilitating the disassembly and assembly of the sedimentation tank.
[0014] Preferably, from any of the above schemes, the pressure detection sheet comprises a pressure sensor and a pressure sheet, the pressure sensor is fixedly mounted on the bottom of the settling tank, and the detection end of the pressure sensor is fixedly mounted with the pressure sheet.
[0015] By adopting the above technical solution, impurities in the exhaust gas fall into the interior of the sedimentation tank under the action of gravity, the pressure plate carries the settled impurities, and the pressure sensor detects the pressure borne by the pressure plate.
[0016] Preferably, any of the above schemes is that the indicator light is fixedly mounted on one end of the purification box, the activated carbon adsorption plate includes a fixing frame and a filter plate, the fixing frame is fixedly mounted on one end of the temperature conducting tube, and the filter plate is fixedly mounted on one end of the fixing frame.
[0017] The above technical solution is adopted: the indicator light is controlled to flash according to the detection data of the pressure sensor, the exhaust gas is cooled, decelerated and settled inside the temperature guide tube, and then filtered through the filter plate before being discharged. The filter plate can be easily disassembled and assembled by disassembling and assembling the fixing frame, thereby improving the convenience of disassembling and assembling the filter plate.
[0018] Compared with the prior art, the advantages and beneficial effects of the utility model are:
[0019] 1. Connect a U-shaped exhaust pipe to the exhaust end of the diesel generator set, set a cross-distributed speed reduction baffle plate inside the U-shaped exhaust pipe, and wind a cooling water pipe on the surface of the U-shaped exhaust pipe. The exhaust gas inside the U-shaped exhaust pipe is cooled and decelerated through the low-temperature heat conduction of the speed reduction baffle plate and the water pipe, so that the impurities in the exhaust gas are more easily gathered inside the U-shaped exhaust pipe. Under the influence of gravity, the gathered impurities are settled inside the sedimentation structure. The sedimentation structure is disassembled and assembled to facilitate the treatment of impurities in the exhaust gas purification, avoid the accumulation of purified impurities affecting subsequent purification, and improve the purification efficiency.
[0020] 2. A pressure detection structure is set inside the sedimentation structure to perform quality inspection on the settled impurities. The sedimentation structure is disassembled and assembled according to the inspection results to improve the convenience of impurity handling.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0023] Figure 1 It is a structural schematic diagram according to an embodiment of the utility model;
[0024] Figure 2 It is a structural schematic diagram of a purification box according to an embodiment of the utility model;
[0025] Figure 3 It is a structural schematic diagram of a sedimentation tank according to an embodiment of the utility model;
[0026] Figure 4 It is a schematic cross-sectional structure diagram of a purification box according to an embodiment of the utility model;
[0027] Figure 5 It is a schematic diagram of the cross-sectional structure of a sedimentation tank according to an embodiment of the utility model;
[0028] Among them: 1-diesel generator set, 2-purification box, 3-low-speed cooling pipe, 31-temperature guide pipe, 32-speed reduction plate, 4-low-temperature water pipe, 5-low-temperature water tank, 6-connecting seat, 7-sedimentation tank, 8-pressure detection plate, 81-pressure sensor, 82-pressure plate, 9-indicator light, 10-activated carbon adsorption plate, 101-fixed frame, 102-filter plate, 11-sealing plate, 12-magnet plate. DETAILED DESCRIPTION
[0029] The present invention is further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
[0030] like Figure 1-4 As shown, a diesel generator set with high purification efficiency in an embodiment of the utility model comprises a diesel generator set 1, a purification box 2 is fixedly installed at the exhaust port of the diesel generator set 1 through an air duct, a low-speed cooling pipe 3 is fixedly installed inside the purification box 2, a low-temperature water pipe 4 is wound around the surface of the low-speed cooling pipe 3, a low-temperature water tank 5 is fixedly installed at one end of the low-temperature water pipe 4, a connecting seat 6 is fixedly installed in the middle of the low-speed cooling pipe 3, a sedimentation tank 7 is clamped inside the connecting seat 6, a pressure detection piece 8 is fixedly installed inside the sedimentation tank 7, the pressure detection piece 8 signal is connected to the main control board, the main control board signal is connected to the indicator light 9, and an activated carbon adsorption plate 10 is fixedly installed at one end of the low-speed cooling pipe 3.
[0031] Preferably, any of the above solutions has a purification operation chamber provided inside the purification box 2 , and a closing plate 11 which is engaged with the purification box 2 is provided on one side of the purification operation chamber.
[0032] By adopting the above technical solution, the structure inside the purification operation chamber can be disassembled and assembled by disassembling the sealing plate 11, thereby improving the convenience of operating the relevant structures inside the purification operation chamber.
[0033] Preferably, any of the above schemes comprises a low-speed cooling pipe 3 including a temperature conducting pipe 31 and a speed reduction plate 32 , the temperature conducting pipe 31 is arranged as a U-shaped structure, the temperature conducting pipe 31 is fixedly installed inside the purification box 2 , and the speed reduction plate 32 is fixedly connected inside the temperature conducting pipe 31 .
[0034] The above technical solution is adopted: the heat conducting pipe 31 guides the exhaust gas to the activated carbon adsorption plate 10. In the process of the heat conducting pipe 31 guiding the exhaust gas, the speed reduction plate 32 blocks the exhaust gas, so that the impurities in the exhaust gas are blocked, the movement rate of the impurities in the exhaust gas is reduced, and the impurities are more easily affected by gravity and collected.
[0035] Preferably, any of the above solutions is that the low-temperature water pipe 4 is wound around the surface of the temperature conducting pipe 31 , and the low-temperature water tank 5 is fixedly installed at the bottom of the purification box 2 .
[0036] The above technical solution is adopted: the low-temperature water pipe 4 is used to guide the low-temperature water inside the low-temperature water tank 5, and the low temperature of the low-temperature water is transferred to the exhaust gas inside the temperature conducting pipe 31 by using the temperature conducting pipe 31, thereby reducing the temperature of the exhaust gas, reducing the entropy value of the exhaust gas, and making it easier to gather and collect impurities in the exhaust gas.
[0037] Preferably, any of the above schemes has a bottom of the connecting seat 6 provided with a snap-in groove matched with the settling tank 7, a top of the settling tank 7 is provided with a connecting seat, and a magnet sheet 12 is fixedly installed inside the connecting seat.
[0038] The above technical solution is adopted: by rotating the sedimentation tank 7 to drive the magnet sheet 12 to rotate inside the snap-in groove, the sedimentation tank 7 is fixedly connected by utilizing the magnetic attraction of the magnet sheet 12 and the snap-in groove, thereby improving the installation stability of the sedimentation tank 7 and facilitating the disassembly and assembly of the sedimentation tank 7.
[0039] Preferably, from any of the above schemes, the pressure detection sheet 8 includes a pressure sensor 81 and a pressure sheet 82 , the pressure sensor 81 is fixedly mounted on the bottom of the sedimentation tank 7 , and the pressure sheet 82 is fixedly mounted on the detection end of the pressure sensor 81 .
[0040] By adopting the above technical solution, impurities in the exhaust gas fall into the interior of the sedimentation tank 7 under the action of gravity, the pressure plate 82 carries the settled impurities, and the pressure sensor 81 detects the pressure on the pressure plate 82 .
[0041] Preferably, in any of the above schemes, the indicator light 9 is fixedly mounted at one end of the purification box 2, the activated carbon adsorption plate 10 includes a fixing frame 101 and a filter plate 102, the fixing frame 101 is fixedly mounted at one end of the temperature conducting tube 31, and the filter plate 102 is fixedly mounted at one end of the fixing frame 101.
[0042] The above technical solution is adopted: the indicator light 9 is controlled to flash according to the detection data of the pressure sensor 81, and the exhaust gas is cooled, decelerated and settled inside the temperature conducting tube 31, and then filtered by the filter plate 102 and discharged. The filter plate 102 can be easily disassembled and assembled by the disassembly and assembly of the fixing frame 101, thereby improving the convenience of disassembly and assembly of the filter plate 102.
[0043] The utility model is a diesel generator set with high purification efficiency, and its working principle is as follows:
[0044] The diesel generator set 1 discharges the exhaust gas into the low-temperature cooling pipe 3 inside the purification box 2, and the low-temperature water pipe 4 circulates the low-temperature water inside the low-temperature water tank 5. The impurities in the exhaust gas fall into the sedimentation tank 7 under the action of gravity, and the pressure sensor 81 detects the collected impurities until the indicator light 9 lights up.
[0045] Compared with the prior art, the present invention has the following beneficial effects:
[0046] 1. A U-shaped exhaust pipe is connected to the exhaust end of the diesel generator set 1, a cross-distributed speed reduction baffle plate is arranged inside the U-shaped exhaust pipe, and a cooling water pipe is wound on the surface of the U-shaped exhaust pipe. The exhaust gas inside the U-shaped exhaust pipe is cooled and decelerated by low-temperature heat conduction of the speed reduction baffle plate and the water pipe, so that impurities in the exhaust gas are more easily gathered inside the U-shaped exhaust pipe. Under the influence of gravity, the gathered impurities are settled inside the sedimentation structure. The sedimentation structure is disassembled and assembled to facilitate the treatment of impurities in the exhaust gas purification, so as to avoid the accumulation of purified impurities affecting subsequent purification and improve the purification efficiency.
[0047] 2. A pressure detection structure is set inside the sedimentation structure to perform quality inspection on the settled impurities. The sedimentation structure is disassembled and assembled according to the inspection results to improve the convenience of impurity handling.
Claims
1. A diesel generator set with high purification efficiency, comprising a diesel generator set (1), wherein a purification box (2) is fixedly mounted on the exhaust port of the diesel generator set (1) via an air duct, and characterized in that: A low-speed cooling pipe (3) is fixedly installed inside the purification box (2), a low-temperature water pipe (4) is wound around the surface of the low-speed cooling pipe (3), a low-temperature water tank (5) is fixedly installed at one end of the low-temperature water pipe (4), a connecting seat (6) is fixedly installed in the middle of the low-speed cooling pipe (3), a sedimentation tank (7) is clamped inside the connecting seat (6), a pressure detection plate (8) is fixedly installed inside the sedimentation tank (7), the pressure detection plate (8) is signal-connected to a main control board, and the main control board is signal-connected to an indicator light (9), and an activated carbon adsorption plate (10) is fixedly installed at one end of the low-speed cooling pipe (3).
2. A diesel generator set with high purification efficiency as claimed in claim 1, characterized in that: A purification operation chamber is provided inside the purification box (2), and a closing plate (11) which engages with the purification box (2) is provided on one side of the purification operation chamber.
3. A diesel generator set with high purification efficiency as claimed in claim 2, characterized in that: The low-speed cooling pipe (3) comprises a temperature conducting pipe (31) and a speed reduction plate (32); the temperature conducting pipe (31) is arranged as a U-shaped structure; the temperature conducting pipe (31) is fixedly installed inside the purification box (2); and the speed reduction plate (32) is fixedly connected inside the temperature conducting pipe (31).
4. A diesel generator set with high purification efficiency as claimed in claim 3, characterized in that: The low-temperature water pipe (4) is wound around the surface of the temperature conducting pipe (31), and the low-temperature water tank (5) is fixedly installed at the bottom of the purification box (2).
5. A diesel generator set with high purification efficiency as claimed in claim 4, characterized in that: The bottom of the connection seat (6) is provided with a snap-in groove that matches the sedimentation tank (7), the top of the sedimentation tank (7) is provided with a connection seat, and a magnet sheet (12) is fixedly installed inside the connection seat.
6. A diesel generator set with high purification efficiency as claimed in claim 5, characterized in that: The pressure detection sheet (8) comprises a pressure sensor (81) and a pressure sheet (82); the pressure sensor (81) is fixedly mounted on the bottom of the sedimentation tank (7); and the pressure sheet (82) is fixedly mounted on the detection end of the pressure sensor (81).
7. A diesel generator set with high purification efficiency as claimed in claim 6, characterized in that: The indicator light (9) is fixedly mounted on one end of the purification box (2); the activated carbon adsorption plate (10) comprises a fixing frame (101) and a filter plate (102); the fixing frame (101) is fixedly mounted on one end of the temperature conducting tube (31); and the filter plate (102) is fixedly mounted on one end of the fixing frame (101).
