Gear reducer with self-lubricating function

By introducing structures such as installation mechanism, eccentric wheel and movable rod into the gear reducer, the problem of inconvenient disassembly and self-lubricating of the gear box is solved, automatic lubrication is achieved, and maintenance and use convenience is improved.

CN222163502UInactive Publication Date: 2024-12-13SHANDONG WEIJIA POWER CO LTD
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Patent Information

Application Number
CN202420582229.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing gear reducers are not convenient for disassembly and assembly and maintenance, and require manual lubricating oil, making it difficult to achieve self-lubricating treatment.

Method used

A gear reducer with self-lubricating function is designed, including a mounting mechanism, an eccentric wheel, a movable rod and sealing blockage. These structures realize the disassembly and assembly of the gear box and the automatic lubrication are avoided from manual and regular addition of lubricating oil.

Benefits of technology

It is convenient for disassembly and assembly and maintenance of gearboxes, realizes automatic self-lubrication during operation, and improves the convenience and stability of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gear reducer with a self-lubricating function, which comprises a lower gear box, an upper gear box mounted at the upper end of the lower gear box in a clamping manner, a reduction gear set arranged in the lower gear box and the upper gear box, mounting mechanisms symmetrically arranged at the left end and the right end of the lower gear box, and an eccentric wheel, the eccentric wheel is fixedly connected to the front end of the output transmission shaft, a movable rod is attached to the upper end of the eccentric wheel, a sealing plug is fixedly connected to the upper end of the movable rod, and the movable rod drives the sealing plug to form a telescopic structure in the lubricating oil tank. According to the gear reduction box with the self-lubricating function, the gear boxes can be conveniently disassembled and assembled, then equipment parts in the gear boxes can be conveniently maintained and overhauled, in combination with the arrangement of an eccentric wheel, a movable rod and a sealing plug, the transmission shaft can be conveniently and automatically subjected to self-lubricating treatment through a lubricating channel in the running process, and the service life of the transmission shaft is prolonged. And regular manual lubricating oil adding is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field related to gear reduction boxes, in particular to a gear reduction box with a self-lubricating function. Background Art

[0002] Gear reducer refers to a power transmission device that works according to the principle that the prime mover is connected to the reducer, and the reducer is then connected to the working machine. The gear reducer can reduce the speed and increase the torque to meet the work needs.

[0003] Referring to the Chinese patent authorization announcement number CN207093730U, the authorization announcement date is 2018.03.13, which discloses a gearbox, characterized in that it includes: a bearing; a gearbox housing, a housing notch is provided on the gearbox housing at a position corresponding to the bearing; and an end cover, the end cover is provided on the outside of the bearing and is tightly matched with the gearbox housing; a lubricating oil channel is provided on the end cover, and the channel connects the housing notch with the internal space of the end cover. The utility model simplifies the internal structure of the gearbox and reduces production costs by providing a longer lubrication circuit inside the gearbox housing and utilizing the movement of the lubricating oil along the lubrication circuit to dissipate heat, without the need for a separate cooling mechanism outside;

[0004] However, the prior art has the problem that it is inconvenient to disassemble and maintain the gearbox, and most of them require manual lubrication of the transmission shaft of the gearbox, and it is inconvenient to perform self-lubrication on the gear shaft. For example, the comparative patents listed above have this problem.

[0005] Therefore, we propose a gear reducer with self-lubricating function to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a gear reduction box with a self-lubricating function to solve the problems in the prior art proposed in the above background technology, that is, it is inconvenient to disassemble and maintain the gear box, and most of the time, it is necessary to manually add lubricating oil to the transmission shaft of the gear box, and it is inconvenient to self-lubricate the gear shaft.

[0007] To achieve the above object, the utility model provides the following technical solution: a gear reduction box with a self-lubricating function, comprising a lower gear box, an upper gear box mounted on the upper end of the lower gear box, and a reduction gear set arranged inside the lower gear box and the upper gear box;

[0008] Also includes:

[0009] The mounting mechanism is symmetrically arranged at the left and right ends of the lower gear box, and the mounting mechanism is used to limit the position between the lower gear box and the upper gear box, and the mounting mechanism drives the upper gear box to form a disassembly structure at the upper end of the lower gear box;

[0010] The eccentric wheel is fixedly connected to the front end of the output transmission shaft, and a movable rod is fitted on the upper end of the eccentric wheel, and a sealing plug is fixedly connected to the upper end of the movable rod, and the movable rod drives the sealing plug to form a telescopic structure in the lubricating oil tank.

[0011] Preferably, the mounting mechanism includes a mounting block in a "T"-shaped structure, a mounting plate for connection, a mounting rod fixedly connected to the side of the mounting plate, an auxiliary plate fitted onto the outer sides of the lower gear box and the upper gear box, and a fixing sleeve for locking.

[0012] Preferably, the mounting block is snap-fitted to the mounting plate, and the mounting plate is respectively arranged to fit the lower gear box and the upper gear box, and the mounting plate drives the mounting rod to be plug-fitted to the auxiliary plate.

[0013] Preferably, the mounting rod and the fixing sleeve are connected by threads, and the fixing sleeve is fitted on the outer side of the auxiliary plate.

[0014] Preferably, the lubricating oil tank is fixedly connected to the inner side wall of the upper gear box, and an up-and-down sliding structure is formed between the lubricating oil tank and the movable column.

[0015] Preferably, a spring is sleeved on the outer surface of the movable column, and a sealing plug is fixedly connected to the lower end of the movable column.

[0016] Preferably, the sealing plug is used to seal the opening on the front side of the lubricating oil tank, and the opening on the left side of the lubricating oil tank is connected to the lubrication channel, and a telescopic structure is formed between the lubricating oil tank and the movable rod.

[0017] Preferably, the right end of the connection between the lower gear box and the upper gear box is rotatably connected to the input transmission shaft through a bearing, and the left end of the connection between the lower gear box and the upper gear box is rotatably connected to the output transmission shaft through a bearing, and the output transmission shaft is connected to the input transmission shaft through a mutually meshing reduction gear set, and the bearing is engaged in the limit grooves on the lower gear box and the upper gear box;

[0018] The limiting grooves on the lower gear box and the upper gear box are connected to the lubrication channel.

[0019] Compared with the prior art, the beneficial effects of the utility model are as follows: the gear reduction box with self-lubricating function is convenient for disassembly and assembly between gear boxes through the setting of the mounting mechanism, and thus is convenient for maintenance and repair of equipment parts inside the gear box. Combined with the setting of the eccentric wheel, the movable rod and the sealing plug, it is convenient to automatically perform self-lubrication treatment on the transmission shaft through the lubrication channel during operation, without manual regular addition of lubricating oil, and is very convenient to use;

[0020] 1. An installation mechanism is provided, which is symmetrically arranged at the left and right ends of the lower gear box. The installation mechanism facilitates the disassembly and assembly between the upper gear box and the lower gear box, and thus facilitates the maintenance and repair of the parts inside the gear box;

[0021] 2. An eccentric wheel and a movable rod are provided. The eccentric wheel is driven to rotate by the output transmission shaft. The eccentric wheel and the movable rod are arranged in a close fit, so that the sealing plug can be driven to expand and contract in the lubricating oil tank;

[0022] 3. A movable column and a lubrication channel are provided. The movable column slides in the lubrication oil tank, so that the sealing plug loosens the blockage of the front opening of the lubrication oil tank, and then the lubrication oil can automatically flow to the connection between the transmission shaft and the bearing through the lubrication channel, ensuring stable rotation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0024] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0025] Figure 3 This is a schematic diagram of the overall structure of the installation mechanism of the utility model;

[0026] Figure 4 This is a schematic diagram of the top view of the connection structure of the lower gear box, input transmission shaft, output transmission shaft and reduction gear set of the utility model;

[0027] Figure 5 It is a schematic diagram of the side cutaway structure of the upper gear box, eccentric wheel, movable rod and sealing plug connection of the utility model.

[0028] In the figure: 1. lower gear box; 2. upper gear box; 3. mounting mechanism; 4. mounting block; 5. mounting plate; 6. mounting rod; 7. auxiliary plate; 8. fixing sleeve; 9. input transmission shaft; 10. output transmission shaft; 11. reduction gear set; 12. lubricating oil tank; 13. eccentric wheel; 14. movable rod; 15. sealing plug; 16. movable column; 17. spring; 18. lubrication channel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-5 The utility model provides a technical solution: a gear reduction box with self-lubricating function, including a lower gear box 1, an upper gear box 2, a mounting mechanism 3, a mounting block 4, a mounting plate 5, a mounting rod 6, an auxiliary plate 7, a fixing sleeve 8, an input transmission shaft 9, an output transmission shaft 10, a reduction gear set 11, a lubricating oil tank 12, an eccentric wheel 13, a movable rod 14, a sealing plug 15, a movable column 16, a spring 17 and a lubrication channel 18.

[0031] When using the gear reducer with self-lubricating function, when disassembling and assembling the gear reducer, if Figure 1 , Figure 2 and Figure 3 As shown, the upper gear box 2 is engaged with the upper end of the lower gear box 1. Combined with the setting of the mounting mechanism 3, the mounting mechanism 3 is symmetrically arranged at the left and right ends of the lower gear box 1, and the mounting mechanism 3 includes a mounting block 4 in a "T"-shaped structure, a mounting plate 5 for connection, a mounting rod 6 fixedly connected to the side of the mounting plate 5, an auxiliary plate 7 fitted on the outer sides of the lower gear box 1 and the upper gear box 2, and a fixing sleeve 8 for locking. First, the mounting plate 5 is sleeved on the outer side of the mounting block 4, and then the mounting plate 5 is respectively fitted between the lower gear box 1 and the upper gear box 2, and then the mounting mechanism 3 is pulled outward to The mounting plate 5 is mounted so that the mounting plate 5 and the mounting block 4 are engaged with each other, and then the auxiliary plate 7 is sleeved on the outer side of the mounting rod 6 so that the auxiliary plate 7 is fitted on the outer side of the lower gear box 1 and the upper gear box 2. Then, the fixing sleeve 8 threadedly connected to the outer surface of the mounting rod 6 is rotated so that the fixing sleeve 8 is fitted on the outer side of the auxiliary plate 7, thereby facilitating the position limiting between the mounting plate 5 and the mounting block 4. Through the above operation, it is convenient to limit the position between the lower gear box 1 and the upper gear box 2, and complete the disassembly and assembly of the gear box, thereby facilitating the maintenance and repair of the parts inside the gear box;

[0032] like Figure 4 and Figure 5As shown, when the external driving device drives the input transmission shaft 9 to rotate, the input transmission shaft 9 is connected to the output transmission shaft 10 through the reduction gear set 11, so as to achieve the effect of deceleration. At the same time, during the rotation of the output transmission shaft 10, the front end of the output transmission shaft 10 is fixedly connected with the eccentric wheel 13, and the output transmission shaft 10 drives the eccentric wheel 13 to rotate. The upper end of the eccentric wheel 13 is fitted with the movable rod 14. When the convex edge of the eccentric wheel 13 rotates to an upward direction, it drives the movable rod 14 to slide with the lubricating oil tank 12. At this time, the movable rod 14 drives the sealing plug 15 to move upward, and the sealing plug 15 drives the movable rod 14 to slide. The column 16 slides in the lubricating oil tank 12, and the sealing plug 15 squeezes the spring 17, causing the spring 17 to undergo elastic deformation. At this time, the sealing plug 15 releases the blockage of the front end opening of the lubricating oil tank 12. At this time, the lubricating oil inside the lubricating oil tank 12 flows through the opening and the lubricating channel 18 to the connection position between the transmission shaft and the bearing, thereby achieving a good self-lubricating effect without the need to manually add lubricating oil. In addition, the diameter size of the movable rod 14 is equal to the size of the slot at the lower end of the lubricating oil tank 12. When the movable rod 14 slides with the lubricating oil tank 12, the outflow of lubricating oil from the slot at the connection between the movable rod 14 and the lubricating oil tank 12 can be ignored.

[0033] When the convex edge of the eccentric wheel 13 rotates to the downward direction, the spring 17 restores its elastic deformation, driving the movable column 16 and the sealing plug 15 to move downward. The sealing plug 15 blocks the opening on the front side of the lubricating oil tank 12, and drives the eccentric wheel 13 to rotate through the output transmission shaft 10, thereby achieving cyclic and continuous lubrication of the connection between the transmission shaft and the bearing, which is very convenient to use.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gear reduction box with a self-lubricating function, comprising a lower gear box (1), an upper gear box (2) mounted on the upper end of the lower gear box (1), and a reduction gear set (11) arranged inside the lower gear box (1) and the upper gear box (2); It is characterized in that Also includes: An installation mechanism (3), the installation mechanism (3) being symmetrically arranged at the left and right ends of the lower gear box (1), and the installation mechanism (3) being used to limit the position between the lower gear box (1) and the upper gear box (2), and the installation mechanism (3) drives the upper gear box (2) to form a disassembly structure at the upper end of the lower gear box (1); An eccentric wheel (13) is fixedly connected to the front end of the output transmission shaft (10), and a movable rod (14) is provided at the upper end of the eccentric wheel (13), and a sealing plug (15) is fixedly connected to the upper end of the movable rod (14), and the movable rod (14) drives the sealing plug (15) to form a telescopic structure in the lubricating oil tank (12).

2. The gear reduction box with self-lubricating function according to claim 1, characterized in that: The mounting mechanism (3) comprises a mounting block (4) in a T-shaped structure, a mounting plate (5) for connection, a mounting rod (6) fixedly connected to a side of the mounting plate (5), an auxiliary plate (7) fitted on the outside of the lower gear box (1) and the upper gear box (2), and a fixing sleeve (8) for locking.

3. The gear reduction box with self-lubricating function according to claim 2, characterized in that: The mounting block (4) is snap-fitted to the mounting plate (5), and the mounting plate (5) is respectively arranged to fit the lower gear box (1) and the upper gear box (2), and the mounting plate (5) drives the mounting rod (6) to be plug-fitted to the auxiliary plate (7).

4. The gear reduction box with self-lubricating function according to claim 3, characterized in that: The mounting rod (6) and the fixing sleeve (8) are connected by means of threads, and the fixing sleeve (8) is arranged in a close fit on the outer side surface of the auxiliary plate (7).

5. The gear reduction box with self-lubricating function according to claim 1, characterized in that: The lubricating oil tank (12) is fixedly connected to the inner wall of the upper gear box (2), and an up-and-down sliding structure is formed between the lubricating oil tank (12) and the movable column (16).

6. The gear reduction box with self-lubricating function according to claim 5, characterized in that: The outer surface of the movable column (16) is sleeved with a spring (17), and the lower end of the movable column (16) is fixedly connected to a sealing plug (15).

7. The gear reduction box with self-lubricating function according to claim 6, characterized in that: The sealing plug (15) is used to seal the opening on the front side of the lubricating oil tank (12), and the opening on the left side of the lubricating oil tank (12) is connected to the lubricating channel (18), and a telescopic structure is formed between the lubricating oil tank (12) and the movable rod (14).

8. The gear reduction box with self-lubricating function according to claim 1, characterized in that: The right end of the connection between the lower gear box (1) and the upper gear box (2) is rotatably connected to an input transmission shaft (9) via a bearing, and the left end of the connection between the lower gear box (1) and the upper gear box (2) is rotatably connected to an output transmission shaft (10) via a bearing, and the output transmission shaft (10) and the input transmission shaft (9) are connected via a mutually meshing reduction gear set (11), and the bearings are engaged in the limit grooves on the lower gear box (1) and the upper gear box (2); The limiting grooves on the lower gear box (1) and the upper gear box (2) are connected to the lubrication channel (18).

Citation Information

Patent Citations

  • Gear box lubrication and cooling mechanism and gear box

    CN207093730U