Aluminum alloy casting oil supply device
By designing the first-level main oil supply system, the second-level auxiliary oil supply system and the oil outlet pipeline of the aluminum alloy casting oil supply device, combined with the pulsed oil supply of the electronically controlled cylinder and piston, the complex structure and oil consumption of the existing device are solved. The problem of inaccurate control has achieved efficient utilization of resources and reduced production costs.
Patent Information
- Application Number
- CN202420976695.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing aluminum alloy casting oil supply device has a complex structure and high procurement cost. Its functions cannot meet the casting process and environmental safety requirements of aluminum alloy materials, resulting in inaccurate control of oil consumption, resulting in waste of resources and increased water pollution treatment costs.
An aluminum alloy casting oil supply device was designed, including a first-level main oil supply system, a second-level auxiliary oil supply system and an oil outlet pipeline. It is connected through a main three-way valve, and pulsed oil supply is formed by using an electrically controlled cylinder and a piston to achieve Precise control of oil and high-pressure oil supply, and can recover oil resources according to demand and reduce water resources use.
The structure of the oil supply device is simplified, the cost is reduced, and the precise control of oil consumption is improved, the waste of oil resources is avoided, the water resources used for cleaning oil is saved, and the production cost is reduced.
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Figure CN222164401U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallurgical industry equipment, in particular to an aluminum alloy casting oil supply device. Background Art
[0002] When aluminum alloy is cast, the alloy plate ingot passes through the crystallizer in a solidified state, and oil is supplied between the outer surface of the alloy plate ingot and the crystallization surface of the crystallizer for lubrication to ensure that the roughness of the outer surface of the alloy plate ingot meets the process and production requirements.
[0003] The casting oil supply device currently in use has a complex structure and a very high procurement cost. Its functions cannot meet the casting process, production and environmental safety requirements of existing aluminum alloy materials. The oil consumption cannot be accurately controlled, resulting in unnecessary waste. At the same time, it increases the cost of water pollution treatment, making it impossible to effectively control production costs.
[0004] In view of the above problems, the utility model document proposes an aluminum alloy casting oil supply device. Utility Model Content
[0005] The utility model provides an aluminum alloy casting oil supply device, which simplifies the structure of the oil supply device, reduces the cost, and improves the precise control of the oil consumption.
[0006] The utility model provides the following technical solutions:
[0007] An aluminum alloy casting oil supply device comprises a bracket, on which a primary main oil supply system, a secondary auxiliary oil supply system and an oil outlet pipeline are arranged;
[0008] The primary main oil supply system, the secondary auxiliary oil supply system and the oil outlet pipeline are connected via a main three-way valve;
[0009] The primary main oil supply system comprises an oil tank, a primary oil delivery pipe is arranged at the bottom of the oil tank, a one-way valve is arranged on the primary oil delivery pipe, and the primary oil delivery pipe is connected to the main three-way valve;
[0010] The secondary auxiliary oil supply system includes an oil cylinder and an air cylinder, the oil cylinder and the air cylinder are coaxially arranged, a secondary oil delivery pipe is arranged near one end of the oil tank, a piston is arranged inside the other end, a connecting rod is arranged on one side of the piston, the connecting rod penetrates the side wall of the oil cylinder and is connected to the output shaft of the air cylinder, and the secondary oil delivery pipe is connected to the main three-way valve;
[0011] A throttle valve is arranged on the oil outlet pipeline.
[0012] Furthermore, the piston divides the interior of the oil cylinder into a first chamber and a second chamber, the side wall of the first chamber is connected to a secondary oil pipeline, and the connecting rod passes through the inner wall of the second chamber and is connected to the cylinder output shaft.
[0013] Furthermore, a base is provided at the bottom of the bracket, a mounting seat is provided on the base, a first support frame for supporting the oil cylinder and a second support frame for supporting the air cylinder are provided on the mounting seat, one end of the oil cylinder is fixed to the side wall of the bracket, and the other end is fixed to the side of the first support frame, one end of the air cylinder is fixed to the side wall of the bracket, and the other end is fixed to the side of the second support frame, and a structural reinforcement plate is provided between the adjacent ends of the oil cylinder and the air cylinder.
[0014] Furthermore, the connecting rod is connected to the output shaft of the cylinder via a coupling sleeve.
[0015] Furthermore, a grating ruler is provided on the adjacent side surfaces of the second support frame and the oil cylinder, and the grating ruler is arranged parallel to the cylinder output shaft.
[0016] Furthermore, a branch three-way valve is provided on the oil outlet pipeline, and a pressure gauge is connected to one interface of the branch three-way valve.
[0017] Furthermore, a pipe end connector is provided at the bottom of the oil tank, and an upper-level oil pipeline is connected to the pipe end connector.
[0018] Furthermore, the bracket includes four pillars, a top beam is arranged at the top of the pillar, a base is arranged at the bottom, and a mounting plate with threaded holes is fixedly arranged on the bottom end surface of the pillar.
[0019] In the utility model, the primary main oil supply system supplies oil to the secondary auxiliary oil supply system, and the secondary auxiliary oil supply system outputs or sucks oil from the oil outlet pipeline, and the electric control cylinder acts on the piston in the oil cylinder to form pulse oil supply; at the same time, high-pressure oil supply can also be formed. The oil supply device can supply oil or recover oil to the oil cylinder according to actual production needs, avoiding waste of oil resources, and also saving water resources for cleaning oil, thereby reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the main structure of an aluminum alloy casting oil supply device provided by an embodiment of the utility model;
[0021] Figure 2 The present invention is a schematic side structural diagram of an aluminum alloy casting oil supply device provided in an embodiment of the present invention.
[0022] Reference numerals:
[0023] 1. Bracket; 101. Pillar; 102. Mounting plate; 103. Base; 104. First support frame; 105. Second support frame; 106. Structural reinforcement plate; 107. Mounting seat; 2. Primary main oil supply system; 201. Oil tank; 202. Primary oil pipeline; 203. One-way valve; 3. Secondary auxiliary oil supply system; 301. Oil cylinder; 302. Air cylinder; 303. Coupling sleeve; 304. Grating ruler; 4. Oil outlet pipeline; 401. Throttle valve; 402. Branch three-way valve; 403. Pressure gauge; 5. Main three-way valve. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0025] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present utility model, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present utility model.
[0026] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0027] In the embodiment of the present invention, "and / or" is only a description of the association relationship of the associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0028] References to "one embodiment" or "some embodiments" etc. described in this specification mean that one or more embodiments of the utility model include specific features, structures or characteristics described in conjunction with the embodiment. Therefore, the statements "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. that appear in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways. The terms "including", "comprising", "having" and their variations all mean "including but not limited to", unless otherwise specifically emphasized in other ways.
[0029] Example:
[0030] Reference Figure 1 and Figure 2 As shown, an aluminum alloy casting oil supply device includes a bracket, on which a primary main oil supply system, a secondary auxiliary oil supply system and an oil outlet pipeline are arranged;
[0031] The primary main oil supply system, the secondary auxiliary oil supply system and the oil outlet pipeline are connected through the main three-way valve;
[0032] The primary main oil supply system includes an oil tank, a primary oil delivery pipe is arranged at the bottom of the oil tank, a check valve is arranged on the primary oil delivery pipe, and the primary oil delivery pipe is connected to the main three-way valve;
[0033] The secondary auxiliary oil supply system includes an oil cylinder and an air cylinder. The oil cylinder and the air cylinder are coaxially arranged. A secondary oil delivery pipe is arranged near one end of the oil tank. A piston is arranged inside the other end. A connecting rod is arranged on one side of the piston. The connecting rod penetrates the side wall of the oil cylinder and is connected to the output shaft of the air cylinder. The secondary oil delivery pipe is connected to the main three-way valve.
[0034] A throttle valve is provided on the oil outlet pipeline.
[0035] The oil tank of the primary main oil supply system supplies oil to the secondary auxiliary oil supply system through the primary oil pipe and the secondary oil pipe, and the secondary auxiliary oil supply system drives the piston to move in the oil cylinder through the cylinder. If the output shaft of the cylinder extends, it drives the piston to squeeze the oil in the oil cylinder, and the oil is transported out from the secondary oil pipe. The oil is transported to the oil-using position of the processing equipment through the oil outlet pipeline. If the output shaft of the cylinder contracts, it drives the piston to move toward the cylinder, so that negative pressure is generated in the oil cylinder, and the oil is sucked back into the oil cylinder. Whether to transport oil can be determined according to the working conditions of the processing equipment, which meets the production and process while reducing procurement and operating costs. It is more environmentally friendly, simple and reliable to operate.
[0036] The piston divides the inside of the oil cylinder into a first chamber and a second chamber. The side wall of the first chamber is connected to the secondary oil pipeline, and the connecting rod passes through the inner wall of the second chamber and is connected to the cylinder output shaft.
[0037] The first chamber is connected to a secondary oil pipeline, so the first chamber is filled with oil. The piston is driven to move by the output shaft of the cylinder. When the output shaft is extended, the piston moves toward the first chamber, which reduces the space of the first chamber and increases the space of the second chamber, squeezing the oil out of the first chamber and outputting it through the secondary oil pipeline. Since a one-way valve is provided on the primary oil pipeline, the oil cannot flow back from the primary oil pipeline to the oil tank, so the oil is transported from the oil outlet pipeline to the oil-using position of the connected processing equipment; when the output shaft is retracted, the piston moves toward the second chamber, which increases the space of the first chamber, so the oil pressure in the second chamber decreases, forming a relative negative pressure compared with the oil pressure in the processing equipment, thereby absorbing the oil in the processing equipment back into the first chamber. It is convenient for workers to adjust the oil supply according to the processing situation.
[0038] A base is provided at the bottom of the bracket, a mounting seat is provided on the base, a first supporting frame for supporting the oil cylinder and a second supporting frame for supporting the air cylinder are provided on the mounting seat, one end of the oil cylinder is fixed to the side wall of the bracket, and the other end is fixed to the side of the first supporting frame, one end of the air cylinder is fixed to the side wall of the bracket, and the other end is fixed to the side of the second supporting frame, and a structural reinforcement plate is provided between the adjacent ends of the oil cylinder and the air cylinder.
[0039] The secondary auxiliary oil supply system can be easily installed through the base, and the oil cylinder and the air cylinder are fixed by the first support frame and the second support frame respectively, so as to ensure that the oil cylinder and the air cylinder are fixed in position during use, and avoid position changes due to pressure problems, which may affect the normal oil supply. At the same time, the structural reinforcement plate is used to ensure the connection structure between the oil cylinder and the air cylinder, so that the air cylinder can drive the piston to move, and further ensure the normal use of the secondary auxiliary oil supply system.
[0040] The connecting rod is connected to the output shaft of the cylinder through a coupling sleeve.
[0041] The connecting rod and the output shaft of the cylinder can be conveniently connected together through the coupling sleeve, while ensuring the stability of the connection structure.
[0042] A grating ruler is arranged on the adjacent side of the second supporting frame and the oil cylinder, and the grating ruler is arranged parallel to the cylinder output shaft.
[0043] The displacement of the cylinder output shaft can be displayed by the grating ruler. Since the cylinder output shaft is connected to the piston, the displacement of the piston can be fed back. Since the grating ruler has high measurement accuracy, it is convenient to control the oil supply with high precision.
[0044] A branch three-way valve is also provided on the oil outlet pipeline, and a pressure gauge is connected to one interface of the branch three-way valve. The pressure gauge is connected to the oil outlet management through the branch three-way valve, and the oil pressure in the oil pipeline is displayed by the pressure gauge. On the one hand, it is convenient to check the oil pressure, and on the other hand, it is also convenient for workers to find oil leakage problems in time, thereby improving the safety of use.
[0045] An end pipe joint is arranged at the bottom of the oil tank, and an upper-level oil pipeline is connected to the end pipe joint.
[0046] It is convenient to connect with the primary oil pipeline through the end pipe joint, which is convenient for equipment assembly and use.
[0047] The bracket includes 4 pillars, a top beam is arranged at the top of the pillar, a base is arranged at the bottom, and a mounting plate with threaded holes is fixedly arranged on the bottom end surface of the pillar.
[0048] The bracket is fixed by a mounting plate with threaded holes to ensure the stability of the position of the oil supply device during use, ensure normal oil supply to the processing equipment, and improve the safety of processing.
[0049] When in use, the oil tank in the primary main oil supply system transports oil out through the primary oil pipe, and the oil enters the oil cylinder through the secondary oil pipe. When the processing equipment is in use, the output shaft of the cylinder extends, causing the piston to move toward the first chamber, pressing the oil in the first chamber out. Since there is a one-way valve on the primary oil pipe, the oil cannot flow back into the oil tank, so the oil is transported from the oil outlet pipeline to the oil usage position of the processing equipment; after the processing is completed, when the processing equipment does not need oil, the output shaft of the cylinder contracts, causing the piston to move toward the second chamber, thereby increasing the space in the first chamber, thereby reducing the oil pressure in the first chamber, and then causing the oil in the processing equipment to flow back to the oil cylinder.
[0050] At the same time, when in use, the displacement of the piston is measured by a grating ruler, which then reflects the amount of oil output in the cylinder, achieving precise control of the amount of oil owned.
[0051] In addition, in actual use, the cylinder is controlled by an electronic control device, and then the oil supply to the cylinder is controlled. When supplying oil, the output shaft of the cylinder is controlled by the electronic control device to make reciprocating motion, and then pulse oil is supplied to the processing equipment.
[0052] The oil supply device can supply oil or recover oil to the oil cylinder according to actual production needs, avoiding waste of oil resources, while also saving water resources used for cleaning oil, thereby reducing production costs.
[0053] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model; in the absence of conflicts, the embodiments of the utility model and the features in the embodiments can be combined with each other. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.
Claims
1. An aluminum alloy casting oil supply device, characterized in that: It comprises a bracket, on which a primary main oil supply system, a secondary auxiliary oil supply system and an oil outlet pipeline are arranged; The primary main oil supply system, the secondary auxiliary oil supply system and the oil outlet pipeline are connected via a main three-way valve; The primary main oil supply system comprises an oil tank, a primary oil delivery pipe is arranged at the bottom of the oil tank, a one-way valve is arranged on the primary oil delivery pipe, and the primary oil delivery pipe is connected to the main three-way valve; The secondary auxiliary oil supply system includes an oil cylinder and an air cylinder, the oil cylinder and the air cylinder are coaxially arranged, a secondary oil delivery pipe is arranged near one end of the oil tank, a piston is arranged inside the other end, a connecting rod is arranged on one side of the piston, the connecting rod penetrates the side wall of the oil cylinder and is connected to the output shaft of the air cylinder, and the secondary oil delivery pipe is connected to the main three-way valve; A throttle valve is arranged on the oil outlet pipeline.
2. The aluminum alloy casting oil supply device according to claim 1, characterized in that: The piston divides the interior of the oil cylinder into a first chamber and a second chamber, the side wall of the first chamber is connected to the secondary oil delivery pipe, and the connecting rod passes through the inner wall of the second chamber and is connected to the cylinder output shaft.
3. The aluminum alloy casting oil supply device according to claim 2, characterized in that: A base is provided at the bottom of the bracket, a mounting seat is provided on the base, a first support frame for supporting the oil cylinder and a second support frame for supporting the air cylinder are provided on the mounting seat, one end of the oil cylinder is fixed to the side wall of the bracket, and the other end is fixed to the side of the first support frame, one end of the air cylinder is fixed to the side wall of the bracket, and the other end is fixed to the side of the second support frame, and a structural reinforcement plate is provided between the adjacent ends of the oil cylinder and the air cylinder.
4. The aluminum alloy casting oil supply device according to claim 3, characterized in that: The connecting rod is connected to the output shaft of the cylinder through a coupling sleeve.
5. The aluminum alloy casting oil supply device according to claim 4, characterized in that: A grating ruler is arranged on the adjacent side of the second supporting frame and the oil cylinder, and the grating ruler is arranged parallel to the cylinder output shaft.
6. The aluminum alloy casting oil supply device according to claim 5, characterized in that: The oil outlet pipeline is also provided with a branch three-way valve, and a pressure gauge is connected to one interface of the branch three-way valve.
7. The aluminum alloy casting oil supply device according to claim 6, characterized in that: The bottom of the oil tank is provided with an end pipe joint, and an upper-level oil pipeline is provided on the end pipe joint.
8. The aluminum alloy casting oil supply device according to claim 7, characterized in that: The bracket includes four pillars, a top beam is arranged at the top of the pillars, a base is arranged at the bottom, and a mounting plate with threaded holes is fixedly arranged on the bottom end surface of the pillars.
