Abrasion-proof and explosion-proof overhauling device for boiler

Abstract

The utility model discloses a boiler anti-abrasion and anti-explosion overhauling device, which relates to the technical field of anti-abrasion and anti-explosion overhauling and comprises a bottom plate, a first motor is fixedly mounted on the upper surface of the center of the bottom plate, the output end of the first motor is fixedly connected with a threaded rod used for adjusting the overhauling height, and a displacement sleeve block is sleeved outside the threaded rod in a threaded manner. A second motor used for adjusting and adapting to different inlet angles of the boiler is fixedly installed on the surface of one side of the displacement sleeve block, a lantern ring piece is fixedly connected to the output end of the second motor, a shell barrel is fixedly sleeved with the lantern ring piece, and the lower end of the shell barrel abuts against a fixing plate; an electromagnetic ultrasonic module and three cameras which are electrically connected with the maintenance background are fixedly installed on the surface of one side of the fixing plate, optical zoom lenses are fixedly installed on the cameras, the cameras are distributed in a circumferential equitriangular mode, and four threaded holes used for threaded fixing are symmetrically formed in the surface of the bottom plate; the comprehensive accuracy of maintenance and the practical effect of use are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of wear-proof and explosion-proof maintenance, in particular to a wear-proof and explosion-proof maintenance device for a boiler. Background Art

[0002] Boiler is a kind of energy conversion equipment. The energy input to the boiler includes chemical energy and electrical energy in the fuel, and the boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. Throughout the year, major accidents caused by damage to the superheater or economizer in the boiler also occur from time to time. Therefore, most factories use anti-wear and explosion-proof maintenance devices to perform daily maintenance on boilers in order to ensure that the number of boiler accidents is reduced.

[0003] The existing (Announcement No.: CN216432890U) discloses a boiler anti-wear and explosion-proof telescopic detection device, which not only has an ultrasonic detection function, but can also quantitatively display the wall thickness of the detected pipe; it also has image, video transmission and lighting functions, which can display the corrosion and wear of the outer wall of the pipe in high definition, and is equipped with an image recording function, which can record the entire inspection process, and record the work process and content of the inspectors, so as to facilitate the responsibility tracing after the pipe burst. However, it is worth noting that the detection device is only equipped with a camera for image recording, and the camera has a limited angle for detection in the boiler, so it is impossible to perform comprehensive maintenance operations at all angles, and the boiler models are different, some have vertical openings, and some have horizontal openings. The above-mentioned maintenance device has limitations for use in this regard. Utility Model Content

[0004] The purpose of the utility model is to provide a boiler wear-proof and explosion-proof maintenance device, which solves the technical problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a boiler wear-proof and explosion-proof maintenance device, comprising a bottom plate, a first motor is fixedly installed on the central upper surface of the bottom plate, a threaded rod for adjusting the maintenance height is fixedly connected to the output end of the first motor, a displacement sleeve is sleeved on the external thread of the threaded rod, and a second motor for adjusting and adapting to different inlet angles of the boiler is fixedly installed on one side surface of the displacement sleeve;

[0006] The output end of the second motor is fixedly connected with a collar part, an outer shell tube is fixedly sleeved inside the collar part, the lower end of the outer shell tube abuts against a fixing plate, an electromagnetic ultrasonic module electrically connected to the maintenance backstage and three cameras are fixedly installed on one side surface of the fixing plate, an optical zoom lens is fixedly installed on the camera, and the cameras are distributed in a circular and triangular manner.

[0007] Optionally, four threaded holes for threaded fixing are symmetrically provided on the surface of the base plate.

[0008] Optionally, a group of limit sliding rods are fixedly connected to the symmetrical two sides of the upper surface of the bottom plate, and a notch for sliding outside the limit sliding rod is formed through the surface of the displacement sleeve.

[0009] Optionally, the threaded rod and the limiting sliding rod are connected together at one end away from the bottom plate to a limiting top plate.

[0010] Optionally, the upper end of the outer shell is integrally connected to an upper shell, and an electric push rod is fixedly installed in the upper shell.

[0011] Optionally, the push rod portion of the electric push rod is fixedly connected to an inner sliding rod, the inner sliding rod is fixedly connected to a side surface of the fixed plate, and the inner sliding rod slides inside the outer shell tube.

[0012] Optionally, the electromagnetic ultrasonic module performs a comprehensive analysis of the wall thickness through the principles of electromagnetic induction and ultrasonic technology, and obtains the thickness information of the pipe wall.

[0013] Optionally, the specific model of the electromagnetic ultrasonic module is MHT300-V, and the specific model of the optical zoom lens is VP-LZ-80104.

[0014] Optionally, the first motor and the second motor are both externally provided with protective shells, the protective shells are respectively fixedly mounted on the side surfaces of the base plate and the displacement sleeve, and the symmetrical surfaces of the protective shells are provided with heat dissipation grooves for heat dissipation.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. The utility model uses an optical zoom lens installed on the camera to effectively achieve the purpose of magnifying and clearly displaying the details inside the boiler in a dim boiler through the optical zoom lens, and provide sufficient brightness to make the image clearly visible. In addition, the cameras installed at equal distances can focus on image recording in one direction and angle to achieve full-angle maintenance records in the boiler, thereby improving the overall accuracy of the maintenance of the boiler anti-wear and explosion-proof maintenance device.

[0017] 2. The utility model adopts the driving cooperation of the first motor and the second motor installed on the maintenance device, so that the operator can first start the first motor according to the inlet height of the boiler that needs to be repaired, and the output shaft of the first motor drives the threaded rod to rotate accordingly, and the displacement sleeve block threadedly sleeved on the outside of the threaded rod will also perform a corresponding height displacement. Subsequently, the second motor is started, and the output shaft of the second motor drives the collar and the outer shell to rotate at a corresponding angle until the electromagnetic ultrasonic module and the camera on the fixed plate are rotated to the maintenance inlet of the boiler, thereby meeting the maintenance of boilers with different inlet angles and improving the practicality of the boiler anti-wear and explosion-proof maintenance device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is the front view of the structure of the utility model;

[0019] Figure 2 For the utility model structure Figure 1 The enlarged view of point A in the middle;

[0020] Figure 3 It is a front cross-sectional view of the structure of the utility model.

[0021] In the figure: 1-bottom plate, 2-threaded hole, 3-first motor, 4-threaded rod, 5-displacement sleeve, 6-slot, 7-limiting slide bar, 8-top plate, 9-second motor, 10-collar member, 11-outer shell, 12-upper shell, 13-electric push rod, 14-inner slide bar, 15-fixed plate, 16-electromagnetic ultrasonic module, 17-camera, 18-optical zoom lens, 19-protective shell, 20-heat sink. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] For example, see Figures 1 to 3 The utility model provides a technical solution: a boiler wear-proof and explosion-proof maintenance device, comprising a bottom plate 1, four threaded holes 2 for threaded fixing are symmetrically opened on the surface of the bottom plate 1, a first motor 3 is fixedly installed on the central upper surface of the bottom plate 1, a threaded rod 4 for adjusting the maintenance height is fixedly connected to the output end of the first motor 3, a displacement sleeve 5 is sleeved on the external thread of the threaded rod 4, and a second motor 9 for adjusting and adapting to different inlet angles of the boiler is fixedly installed on one side surface of the displacement sleeve 5;

[0024] The output end of the second motor 9 is fixedly connected with a collar 10, an outer shell 11 is fixedly sleeved inside the collar 10, the lower end of the outer shell 11 abuts against a fixing plate 15, and an electromagnetic ultrasonic module 16 and three cameras 17 electrically connected to the maintenance background are fixedly installed on one side surface of the fixing plate 15.

[0025] More specifically, in this embodiment, the bottom plate 1 is firmly fixed by the threaded hole 2, and the operator can start the first motor 3 according to the inlet height of the boiler to be inspected. The output shaft of the first motor 3 drives the threaded rod 4 to rotate accordingly, and the displacement sleeve 5 threadedly sleeved on the outside of the threaded rod 4 will also perform a corresponding height displacement.

[0026] Subsequently, the second motor 9 is started, and the output shaft of the second motor 9 drives the collar 10 and the outer shell 11 to rotate at a corresponding angle until the electromagnetic ultrasonic module 16 and the camera 17 on the fixed plate 15 are rotated to the maintenance inlet of the boiler, thereby meeting the maintenance of boilers at different inlet angles and improving the practicality of the boiler anti-wear and explosion-proof maintenance device. In addition, in order to ensure the normal use of the first motor 3 and the second motor 9, a protective shell 19 is provided on the outside of the first motor 3 and the second motor 9 to avoid damage caused by accidental contact of external objects to the first motor 3 or the second motor 9, and the symmetrical surface of the protective shell 19 is provided with a heat dissipation groove 20 for heat dissipation, which can effectively achieve the heat dissipation purpose for the normal operation of the first motor 3 and the second motor 9.

[0027] Furthermore, since the optical zoom lens 18 is fixedly mounted on the camera 17, the camera 17 can effectively achieve the purpose of magnifying and clearly displaying the details inside the boiler through the optical zoom lens 18 in the dim boiler, and provide sufficient brightness to make the image clearly visible. In addition, the optical zoom lens 18 with model VP-LZ-80104 has a high-resolution zoom lens and a high numerical aperture telecentric optical path design, which makes the zoom effect more precise and takes into account a large zoom range and cost-effectiveness.

[0028] In addition, since the cameras 17 are distributed in a triangular pattern equidistantly around a circle, the cameras 17 installed at equal intervals can focus on recording images in one direction and angle, so as to realize full-angle maintenance records in the boiler, thereby improving the overall maintenance accuracy of the boiler anti-wear and explosion-proof maintenance device. The electromagnetic ultrasonic module 16 can detect the wall thickness of the pipe in the boiler. Specifically, the electromagnetic ultrasonic module 16 uses the electromagnetic induction principle to induce eddy current signals on the material being tested through the induction coil inside the electromagnetic ultrasonic module 16, and obtains changes in the electromagnetic properties of the material surface. Then, using ultrasonic technology, the propagation speed and time of ultrasonic waves are measured to obtain the sound speed information inside the material. Finally, the measurement results of electromagnetic induction and ultrasonic technology are comprehensively analyzed to obtain the thickness information of the material. The camera 17 and the electromagnetic ultrasonic module 16 will uniformly transmit the maintenance data and images to the background for recording and maintenance.

[0029] The electromagnetic ultrasonic module 16 with model number MHT300 is a professional electromagnetic ultrasonic thickness detection module with high lift-off non-contact detection, open secondary development interface, support for multi-channel independent detection, and can be freely equipped with third-party automation equipment such as crawlers and drones to achieve thickness corrosion detection of pipelines, steel plates and boilers.

[0030] Furthermore, a group of limit slide rods 7 are fixedly connected to the symmetrical sides of the upper surface of the base plate 1, and a groove 6 for sliding outside the limit slide rod 7 is opened through the surface of the displacement sleeve 5, and the threaded rod 4 and the end of the limit slide rod 7 away from the base plate 1 are jointly connected to the limit top plate 8.

[0031] It is worth noting that when the displacement sleeve 5 moves up and down, the notch of the displacement sleeve 5 slides on the outer rod surface of the limiting slide rod 7 to ensure the stability of the height adjustment, and the limiting top plate 8 is used for limiting.

[0032] Example 2: Based on the above example, please refer to Figures 1 to 3 The upper end of the outer shell 11 is integrally connected to the upper shell 12, and an electric push rod 13 is fixedly installed in the upper shell 12. The push rod part of the electric push rod 13 is fixedly connected to an inner slide rod 14, and the inner slide rod 14 is fixedly connected to one side surface of the fixing plate 15, and the inner slide rod 14 slides inside the outer shell 11.

[0033] More specifically, when the camera 17 and the electromagnetic ultrasonic module 16 enter the boiler for maintenance, the operator can start the electric push rod 13 in the upper cylinder shell 12 according to the length inside the boiler. The push rod part of the electric push rod 13 pushes the inner slide rod 14 to slide a corresponding length in the outer cylinder 11, and cooperates with the camera 17 and the electromagnetic ultrasonic module 16 to complete the maintenance.

[0034] Working principle: The boiler anti-wear and explosion-proof maintenance device includes the following steps when in use:

[0035] 1. Firmly fix the bottom plate 1 through the threaded holes 2;

[0036] 2. Start the first motor 3. The output shaft of the first motor 3 drives the threaded rod 4 to rotate accordingly. The displacement sleeve 5 is threadedly sleeved on the outside of the threaded rod 4, thereby adjusting the inlet height of the boiler to be inspected;

[0037] 3. Start the second motor 9. The output shaft of the second motor 9 drives the collar 10 and the outer shell 11 to rotate at a corresponding angle until the electromagnetic ultrasonic module 16 and the camera 17 on the fixed plate 15 rotate to the maintenance inlet of the boiler, thereby meeting the maintenance of boilers at different inlet angles and improving the practicality of the boiler anti-wear and explosion-proof maintenance device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A boiler anti-wear and explosion-proof maintenance device, comprising a bottom plate (1), characterized in that: A first motor (3) is fixedly mounted on the central upper surface of the bottom plate (1); a threaded rod (4) for adjusting the inspection height is fixedly connected to the output end of the first motor (3); a displacement sleeve (5) is sleeved on the external thread of the threaded rod (4); and a second motor (9) for adjusting and adapting to different inlet angles of the boiler is fixedly mounted on a side surface of the displacement sleeve (5); The output end of the second motor (9) is fixedly connected to a collar member (10), an outer shell tube (11) is fixedly sleeved inside the collar member (10), the lower end of the outer shell tube (11) abuts against a fixing plate (15), an electromagnetic ultrasonic module (16) and three cameras (17) are fixedly mounted on a side surface of the fixing plate (15), and an optical zoom lens (18) is fixedly mounted on the camera (17).

2. A boiler anti-wear and explosion-proof maintenance device according to claim 1, characterized in that: The cameras (17) are distributed in a circular and triangular manner.

3. The boiler anti-wear and explosion-proof maintenance device according to claim 1 is characterized in that: Four threaded holes (2) for threaded fixing are symmetrically provided on the surface of the bottom plate (1).

4. The boiler anti-wear and explosion-proof maintenance device according to claim 1 is characterized in that: A group of limit sliding rods (7) are fixedly connected to the symmetrical two sides of the upper surface of the bottom plate (1), and a notch (6) for sliding outside the limit sliding rod (7) is formed through the surface of the displacement sleeve (5).

5. A boiler anti-wear and explosion-proof maintenance device according to claim 4, characterized in that: The threaded rod (4) and the limiting sliding rod (7) are connected together at one end away from the bottom plate (1) to a limiting top plate (8).

6. The boiler anti-wear and explosion-proof maintenance device according to claim 1 is characterized by: The upper end of the outer shell (11) is integrally connected to an upper shell (12), and an electric push rod (13) is fixedly mounted inside the upper shell (12).

7. A boiler anti-wear and explosion-proof maintenance device according to claim 6, characterized in that: The push rod portion of the electric push rod (13) is fixedly connected to an inner slide rod (14), the inner slide rod (14) is fixedly connected to a side surface of the fixing plate (15), and the inner slide rod (14) slides inside the outer shell (11).

8. The boiler anti-wear and explosion-proof maintenance device according to claim 1 is characterized by: The electromagnetic ultrasonic module (16) performs a comprehensive analysis of the wall thickness through the principles of electromagnetic induction and ultrasonic technology, and obtains information on the thickness of the pipe wall.

9. A boiler anti-wear and explosion-proof maintenance device according to claim 8, characterized in that: The specific model of the electromagnetic ultrasonic module (16) is MHT300-V, and the specific model of the optical zoom lens (18) is VP-LZ-80104.

10. The boiler anti-wear and explosion-proof maintenance device according to claim 1 is characterized in that: The first motor (3) and the second motor (9) are both provided with protective shells (19) on their exteriors. The protective shells (19) are respectively fixedly mounted on the surface of one side of the base plate (1) and the displacement sleeve (5). The symmetrical surfaces of the protective shells (19) are provided with heat dissipation grooves (20) for heat dissipation.

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