Nickel side-blown smelting furnace distributing and feeding system
By designing an automated nickel-side blown smelting furnace batching system, using equipment such as quantitative feeder and mixing belt, the problem of low manual operation efficiency in the nickel-side blown smelting furnace loading system is solved, and the precise conveying and system of auxiliary materials is realized. The automated operation improves production efficiency and proportional accuracy.
Patent Information
- Application Number
- CN202420814499.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The feeding system of the nickel-side blown smelting furnace requires manual selection and grabbing of raw materials, resulting in low batching efficiency and strict proportioning requirements for auxiliary materials, making it difficult to achieve automation and accuracy.
A nickel side blown smelting furnace batching system including a mixed nickel concentrate silo, a quartz stone silo, a limestone silo, a block coal silo and an auxiliary silo was designed, using a dosing feeder, a mixing belt, a loading belt and Grabs and other equipment realize automatic loading and batching, and ensure accurate conveying of auxiliary materials through electric plug-in valves and plow-type unloaders.
The automatic feeding and batching of nickel-side blown smelting furnace is realized, which improves efficiency and reduces manual operation, ensuring the accuracy of material ratio and the stability of the system.
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Figure CN222165671U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of feeding systems, and in particular relates to a nickel side-blowing smelting furnace configuration and feeding system. Background Art
[0002] The nickel side-blowing smelting mixing and feeding system mainly provides production materials for the side-blowing furnace. The material ratio needs to be adjusted in time according to the production situation of the side-blowing furnace. The copper-nickel mixed concentrate is mixed with the purchased concentrate in proportion. The mixed concentrate is transported by belts and mixed with flux and lump coal in a certain proportion and then added to the side-blowing smelting furnace through belt conveyors. The nickel side-blowing smelting furnace mainly uses high-magnesium low-refined and nickel-containing tailings as production raw materials. Due to the complexity of processing raw materials, the auxiliary materials such as lump coal and quartz that need to be added are relatively strict. In order to better make the furnace reaction, the auxiliary materials are added separately. Therefore, the material mixing of the mixing and feeding system is relatively complicated. In the past, the mixing and feeding process required the selection of the required types of raw materials manually, and they were manually grabbed into the silo, which had the problem of low efficiency. Utility Model Content
[0003] In order to reduce manual operations, the ratio of required raw materials and semi-finished products needs to be accurately controlled during the batching process. In view of this, the utility model provides a nickel side-blowing smelting furnace batching and feeding system.
[0004] To this end, the utility model adopts the following technical solutions:
[0005] A nickel side-blowing smelting furnace and feeding system, comprising a horizontal mixing belt, above which are arranged in sequence a mixed nickel concentrate silo, a quartz silo, a limestone silo, a lump coal silo and an auxiliary silo;
[0006] A quantitative feeder is connected to the bottom of the mixed nickel concentrate silo through a disc feeder;
[0007] The quartz silo, limestone silo and lump coal silo are connected to quantitative feeders through electric gate valves.
[0008] An auxiliary material quantitative feeder is connected below the auxiliary material bin through an electric gate valve;
[0009] It also includes a feeding belt, which is connected to the rear end of the mixing belt, and the materials on the mixing belt fall onto the feeding belt, and the feeding belt transports the mixed materials to the nickel side-blown smelting furnace through the chute;
[0010] It also includes an auxiliary material belt, which delivers the auxiliary materials conveyed by the auxiliary material quantitative feeder to the nickel side-blowing smelting furnace for production;
[0011] It also includes a plough-type discharger, which connects the auxiliary material quantitative feeder with the feeding belt.
[0012] Furthermore, the mixed nickel concentrate silo includes two silos.
[0013] Furthermore, it also includes a grab bucket, which is connected to the overhead crane, and transports materials into each silo through the overhead crane and the grab bucket.
[0014] The beneficial effects of the utility model are:
[0015] By setting up various silos, quantitative feeders, mixing belts, loading belts, grab buckets and other equipment, automatic loading, batching and unloading operations are realized, which solves the problem of low efficiency of manually selecting the required types of raw materials and manually grabbing them into the silo. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the configuration of the material distribution and feeding system of the utility model;
[0017] Figure 2 It is a schematic diagram of the grab bucket of the utility model;
[0018] Figure 3 This is a schematic diagram of the batching process of the utility model;
[0019] In the figure: 1-mixed nickel concentrate silo, 2-quartz silo, 3-limestone silo, 4-lump coal silo, 5-auxiliary material silo, 6-mixing belt, 7-plough type discharger, 8-auxiliary material quantitative feeder, 9-feeding belt, 10-auxiliary material belt. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:
[0021] like Figures 1 to 3 As shown, a nickel side-blowing smelting furnace configuration and feeding system comprises:
[0022] The mixed nickel concentrate silo 1 is used to store mixed nickel concentrate, the quartz silo 2, the limestone silo 3 and the lump coal silo 4 are used to store quartz, limestone and lump coal respectively, and the auxiliary material silo 5 is used to store quartz, limestone, lump coal or sulfiding agent at different time periods.
[0023] The mixed nickel concentrate silo 1 is connected to a quantitative feeder via a disc feeder; the quartz silo 2, the limestone silo 3, and the lump coal silo 4 are connected to quantitative feeders via electric gate valves; the auxiliary material silo 5 is connected to an auxiliary material quantitative feeder 8 via an electric gate valve.
[0024] The mixing belt 6 is located in the lower space of the nickel concentrate silo, the quartz silo 2, the limestone silo 3, the lump coal silo 4 and the auxiliary material silo 5. During the feeding process, different raw materials are transported to the mixing belt 6 through the quantitative feeder to achieve material matching.
[0025] The feeding belt 9 and the mixing belt 6 transport the mixed material to the feeding belt 9 through the chute and send it to the nickel side-blowing smelting furnace for production.
[0026] The auxiliary material belt 10 delivers the auxiliary materials conveyed by the auxiliary material quantitative feeder 8 to the nickel side-blowing smelting furnace for production.
[0027] The plough discharger 7 connects the auxiliary material quantitative feeder 8 with the feeding belt 9, and can ensure the continued production of the nickel side-blown smelting furnace during the maintenance of the feeding process equipment.
[0028] Preferably, the weighing system of the quantitative feeder is compared with the weighing system installed on the mixing belt 6 to confirm the accurate proportion of the materials in the feeding process.
[0029] Preferably, the intelligent crane can autonomously grab materials to achieve automated loading and unmanned operation, reducing job labor intensity.
[0030] The intelligent grab crane is interlocked with the weighing sensor of the silo to realize automatic material grabbing operation according to the set demand; there are multiple silos and they are used to store different types of materials respectively. The raw materials are mainly nickel-copper mixed concentrate, and the auxiliary materials are mainly lump coal, quartz stone, limestone, sulfiding agent, etc.; the quantitative feeder is a material transportation and metering equipment, which is located in the lower space of the silo. There are multiple quantitative feeders, and each quantitative feeder is connected to the silo storing different types of materials respectively; the mixing belt 6 is connected to the quantitative feeder through a pipeline, and a belt scale is installed to compare with the weighing system of the quantitative feeder to ensure the weighing accuracy of the system; the feeding belt 9 is used as a conveying belt for the mixed material, and it is connected to the mixing belt 6 through a chute; according to the production requirements of the nickel side-blown furnace, the system is equipped with auxiliary material transportation routes such as lump coal, solvents, sulfiding agents, etc. Therefore, the invention also designs an auxiliary material transportation system, and the auxiliary material transportation route can also realize the transportation of mixed materials through a plough-type unloading device. The system realizes intelligent matching and feeding, is easy to adjust and control, and reduces job operations.
Claims
1. A nickel side-blown smelting furnace configuration and feeding system, characterized in that: It comprises a horizontal mixing belt (6), above which are installed a mixed nickel concentrate silo (1), a quartz silo (2), a limestone silo (3), a lump coal silo (4) and an auxiliary material silo (5) arranged in sequence; A quantitative feeder is connected to the bottom of the mixed nickel concentrate silo (1) via a disc feeder; A quantitative feeder is connected below the quartz silo (2), the limestone silo (3) and the lump coal silo (4) via an electric gate valve; An auxiliary material quantitative feeder (8) is connected below the auxiliary material bin (5) via an electric gate valve; It also includes a feeding belt (9), which is connected to the rear end of the mixing belt (6), and the material on the mixing belt (6) falls onto the feeding belt (9), and the feeding belt (9) transports the mixed material to the nickel side-blown smelting furnace through a chute; It also includes an auxiliary material belt (10) for delivering the auxiliary materials conveyed by the auxiliary material quantitative feeder (8) to the nickel side-blowing smelting furnace for production; It also includes a plough-type discharger (7) that connects the auxiliary material quantitative feeder (8) with the feeding belt (9).
2. A nickel side-blown smelting furnace configuration and feeding system according to claim 1, characterized in that: The mixed nickel concentrate silo (1) comprises two.
3. A nickel side-blown smelting furnace configuration and feeding system according to claim 1, characterized in that: It also includes a grab bucket, which is connected to the overhead crane and transports materials to each silo through the overhead crane and the grab bucket.
