Vacuum degree measuring equipment

Through the connection between the wireless communication module and the acquisition device, the vacuum insulation plate or glass air leakage caused by the lead reading signal is solved, and efficient and accurate vacuum measurement is achieved, ensuring the stability of equipment performance.

CN222166402UActive Publication Date: 2024-12-13XIAMEN SENSEWAY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420947940.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-13
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

When the prior art reads signals through the leads, vacuum insulation plates or vacuum glasses are prone to leaking, resulting in the inability to obtain accurate vacuum pressure values.

Method used

A vacuum degree measuring device is designed, and a wireless communication module is connected to the acquisition device. It realizes non-contact transmission of data signals through a bidirectional communication module, a modulation circuit module and a demodulation circuit module to avoid air leakage caused by the lead interface.

Benefits of technology

It realizes efficient and accurate vacuum degree measurement, avoids air leakage caused by the lead interface, and ensures the stable performance of vacuum insulation plates or vacuum glass.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides vacuum degree measuring equipment, which is used for communicating with an acquisition device arranged in a vacuum insulation panel or vacuum glass, and comprises a control module, and a power supply module, a bidirectional communication module, a code scanning module and a display module which are respectively and electrically connected with the control module, the two-way communication module is wirelessly connected with the acquisition device; wherein the power supply module is used for supplying power to the control module; the code scanning module is used for acquiring product information of a to-be-tested product and sending the product information to the control module; the control module is used for controlling the bidirectional communication module to send an acquisition instruction to the acquisition device, receiving real-time data sent by the acquisition device, and controlling the display module to display the product information and the vacuum degree of a to-be-detected vacuum area of the corresponding product. The vacuum degree is obtained by the control module according to the real-time data.
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Description

Technical Field

[0001] The embodiment of the utility model relates to the field of vacuum detection technology, and in particular to a vacuum degree measuring device. Background Art

[0002] The vacuum degree of vacuum products is closely related to product performance, and the detection of vacuum degree is an important criterion for measuring whether the product is qualified.

[0003] In addition, after the vacuum product leaves the factory, the vacuum degree will also change during the use and storage of the product. For example, during the use of vacuum insulation panels or vacuum glass, air leakage may occur due to certain uncertain factors, which may lead to product performance failure. Therefore, it is also very necessary to track product performance over a long period of time after the product leaves the factory and during use.

[0004] At present, the vacuum pressure in vacuum insulation panels and vacuum glass is measured indirectly from the outside, and the detection is easily affected by the external environment. If the acquisition device is buried in the vacuum insulation panel or vacuum glass, the signal is read by means of leads, but the interface of the lead wire is prone to cause leakage of the vacuum insulation panel or vacuum glass, resulting in the inability to obtain accurate vacuum pressure values.

[0005] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the utility model, and therefore may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0006] The utility model aims to provide a vacuum degree measuring device, which at least to some extent overcomes the problem that an accurate vacuum pressure value cannot be obtained due to reading a signal through a lead wire in the related art.

[0007] Other features and advantages of the present invention will become apparent from the following detailed description, or may be learned in part by the practice of the present disclosure.

[0008] According to one aspect of the utility model, a vacuum degree measuring device is provided, which is used to communicate with a collection device installed in a vacuum insulation panel or vacuum glass, and the vacuum degree measuring device includes: a control module and a power supply module, a two-way communication module, a code scanning module and a display module electrically connected to the control module respectively, and the two-way communication module is wirelessly connected to the collection device; wherein the power supply module is used to supply power to the control module; the code scanning module is used to obtain product information of a product to be tested, and send the product information to the control module; the control module is used to control the two-way communication module to send a collection instruction to the collection device and receive real-time data sent by the collection device, and control the display module to display the product information and the vacuum degree of the corresponding vacuum area to be tested of the product, and the vacuum degree is obtained by the control module according to the real-time data.

[0009] According to one embodiment of the utility model, the bidirectional communication module includes a modulation circuit module and a demodulation circuit module, the modulation circuit module and the demodulation circuit module are electrically connected to the control module respectively, and the modulation circuit module and the demodulation circuit module are both used for non-contact transmission of data signals with the acquisition device.

[0010] According to an embodiment of the utility model, the bidirectional communication module further includes a coil winding, the output end of the modulation circuit module is electrically connected to the coil winding, the input end of the demodulation circuit module is electrically connected to the coil winding, and the coil winding is used to transmit alternating current and data signals.

[0011] According to one embodiment of the utility model, the power supply module includes a rechargeable battery and a USB interface, the USB interface is electrically connected to the rechargeable battery and the control module respectively, and the rechargeable battery is electrically connected to the control module; wherein, the control module is also used to: when the USB interface is connected to an external power supply, control the USB interface to start powering the control module and charging the rechargeable battery, and control the rechargeable battery to stop powering.

[0012] According to one embodiment of the utility model, the vacuum degree measuring device also includes a key module, which is electrically connected to the control module and is used to input a parameter signal for vacuum degree detection; the control module is also used to generate an acquisition instruction based on the parameter signal.

[0013] According to one embodiment of the utility model, the vacuum degree measuring device also includes a clock module, which is electrically connected to the control module. The clock module is used to synchronize with the clock of the acquisition device and provide timing and timing functions for the measurement and communication of the acquisition device.

[0014] According to an embodiment of the present invention, the vacuum degree measuring device further comprises a storage module, the storage module is electrically connected to the control module, and the storage module is used to store the product information and the measurement parameters of the corresponding product and the vacuum degree.

[0015] According to an embodiment of the present utility model, the vacuum degree measuring device further comprises a Bluetooth module, the Bluetooth module is electrically connected to the control module, and the Bluetooth module is used for data transmission between the control module and a host computer.

[0016] According to an embodiment of the present utility model, the vacuum degree measuring device further comprises a network module, wherein the network module is electrically connected to the control module, and the network module is used for data transmission between the control module and a server.

[0017] It can be seen from the above technical solution that the advantages and positive effects of a vacuum degree measuring device of the utility model are:

[0018] The vacuum degree measuring device provided by the utility model is electrically connected to the power supply module, the two-way communication module, the code scanning module and the display module respectively through the control module, and the two-way communication module is wirelessly connected to the acquisition device. The power supply module supplies power to the control module, and the control module can control the two-way communication module to send acquisition instructions to the acquisition device and receive real-time data sent by the acquisition device. The control module can obtain the vacuum degree according to the real-time data, and the control module can control the display module to display product information and the vacuum degree of the vacuum area to be measured of the corresponding product. Such a connection method can realize efficient and accurate vacuum degree measurement, and display accurate vacuum degree measurement values, and is easy to operate. Avoid reducing the accuracy of vacuum degree measurement due to air leakage of vacuum insulation panels or vacuum glass caused by the interface of the lead wire.

[0019] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and other features and advantages of the present invention will become more apparent by describing in detail example embodiments thereof with reference to the attached drawings.

[0021] Figure 1 An electrical schematic diagram of a vacuum degree measuring device in an embodiment of the present disclosure is shown.

[0022] Figure 2 A schematic diagram of a vacuum degree measuring device in an embodiment of the present disclosure is shown.

[0023] The reference numerals are described as follows:

[0024] 100, vacuum degree measuring device; 110, control module; 120, power supply module; 121, USB interface; 122, power management module; 123, rechargeable battery; 130, two-way communication module; 131, modulation circuit module; 132, demodulation circuit module; 133, coil winding; 140, code scanning module; 150, clock module; 160, storage module; 170, Bluetooth module; 180, network module; 190, display module;

[0025] 200. Collection device;

[0026] 300. Vacuum insulation panel / vacuum glass; 310. Vacuum area. DETAILED DESCRIPTION

[0027] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present invention will be comprehensive and complete and fully convey the concepts of the example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar structures, and thus their detailed description will be omitted.

[0028] refer to Figure 2 There is a vacuum area 310 to be measured inside the vacuum insulation panel or vacuum glass 300. The collection device 200 is arranged in the vacuum area 310 of the vacuum product and can be fixed on the inner surface of the upper layer or the lower layer, such as Figure 2 As shown, it is arranged on the inner surface of the upper layer. When the vacuum degree measuring device 100 is close to the acquisition device 200, it can transmit alternating current and data signals to the acquisition device 200. Through the cooperation of the vacuum degree measuring device 100 and the acquisition device 200, the vacuum degree of the vacuum area 310 to be measured can be accurately measured. Avoid air leakage of the vacuum insulation panel or vacuum glass 300 due to the interface of the lead wire, thereby destroying the performance of the vacuum insulation panel or vacuum glass.

[0029] refer to Figure 1, this embodiment provides a vacuum degree measuring device 100, which is used to communicate with a collection device 200 installed in a vacuum insulation panel or vacuum glass 300. The vacuum degree measuring device 100 includes: a control module 110 and a power supply module 120, a two-way communication module 130, a code scanning module 140 and a display module 190 electrically connected to the control module 110, respectively, and the two-way communication module 130 is wirelessly connected to the collection device 200. Among them, the power supply module 120 is used to supply power to the control module 110, and the code scanning module 140 is used to obtain product information of the product to be tested and send the product information to the control module 110. The control module 110 is used to control the two-way communication module 130 to send a collection instruction to the collection device 200 and receive real-time data sent by the collection device 200, and control the display module 190 to display product information and the vacuum degree of the vacuum area 310 to be tested of the corresponding product, and the vacuum degree is obtained by the control module 110 according to the real-time data.

[0030] It should be noted that the control module 110 can be a single-chip microcomputer, which uses very large-scale integrated circuit technology to integrate a central processing unit CPU with data processing capabilities, random access memory RAM, read-only memory ROM, multiple I / O ports and interrupt systems, timer / counters and other functions (which may also include display drive circuits, pulse width modulation circuits, analog multiplexers, A / D converters and other circuits) into a silicon chip to form a small and complete microcomputer system.

[0031] In one example, the power supply module 120 includes a USB interface 121, a power management module 122, and a rechargeable battery 123. The USB interface 121 is electrically connected to the power management module 122 and the control module 110, respectively, and the rechargeable battery 123 is connected between the power management module 122 and the control module 110. When the USB interface 121 is connected to an external power source, the control module 110 receives a high-level signal transmitted from the USB interface 121, and the control module 110 can control the USB interface 121 to start powering the control module 110, and control the rechargeable battery 123 to stop powering the control module 110, and the circuit uses the USB interface 121 for power supply first.

[0032] It should be noted that the control module 110 controls the function of the USB interface 121 to supply power or the rechargeable battery 123 to supply power. The implementation method may be: a switch element (MOS tube) is connected between the control module 110 and the USB interface 121 and the rechargeable battery 123, and the control module 110 determines whether the USB interface 121 is connected to an external power source. If the external power source is connected, the control module 110 outputs a high-level signal to turn on the MOS tube connected to the USB interface 121 and turn off the MOS tube connected to the rechargeable battery 123 to realize the power supply of the USB interface 121; otherwise, the rechargeable battery 123 supplies power. When the USB interface 121 supplies power, the rechargeable battery 123 can be charged through the cooperation of the USB interface 121 and the power management module 122. In addition, the USB interface 121 can also be connected to the PC end, so as to realize the communication between the PC end and the single-chip microcomputer.

[0033] In one example, the bidirectional communication module 130 includes a modulation circuit module 131 , a demodulation circuit module 132 and a coil winding 133 , wherein the output end of the modulation circuit module 131 is electrically connected to the coil winding 133 , and the input end of the demodulation circuit module 132 is electrically connected to the coil winding 133 .

[0034] Among them, the coil winding 133 and the coil in the acquisition device 200 are connected in a magnetic field coupling manner, and non-contact transmission of data signals and AC signals can be achieved between them. After receiving the acquisition instruction signal of the vacuum degree measuring device 100, the acquisition device 200 can measure the vacuum degree of the vacuum area 310 to be measured according to the acquisition instruction, thereby obtaining real-time data of the vacuum area 310 to be measured (real-time data may include measurement parameters, vacuum degree, etc. If it is a measurement parameter, the measurement parameter needs to be calculated and processed in the vacuum degree measuring device 100 to obtain the vacuum degree value; if it is vacuum degree, there is no need to calculate and process data in the vacuum degree measuring device 100). It should be noted that the acquisition device 200 is a prior art and will not be described in detail here.

[0035] After the control module 110 outputs a DC signal and an acquisition instruction to the modulation circuit module 131, the modulation circuit module 131 converts the DC signal into an AC signal of a fixed frequency, and uses the frequency of the AC signal as the base frequency of the carrier, modulates the high-frequency data signal (including the acquisition instruction) and superimposes it on the frequency band to form a new carrier signal, which is wirelessly transmitted to the acquisition device 200 through the coil winding 133.

[0036] The demodulation circuit module 132 can demodulate the carrier signal sent back by the acquisition device 200 to obtain real-time data of measurement. The control module 110 can obtain the vacuum degree of the vacuum area 310 to be measured according to the real-time data.

[0037] The combination of wireless power supply and data transmission can avoid air leakage of the vacuum insulation panel or vacuum glass 300 due to the interface of the lead wire, which causes the vacuum insulation panel or vacuum glass to fail in its proper performance.

[0038] In one example, the vacuum degree measuring device 100 includes a key module, which is electrically connected to the control module 110. The key module can be used to adjust the parameters of the detection, the real-time clock, the server IP of the 4G / 5G module, and other parameters, as well as input parameter signals of the vacuum degree detection. The control module 110 generates a collection instruction according to the parameter signal and outputs it to the collection device 200.

[0039] For example, the key module includes key 1 and key 2. When the vacuum degree is measured, key 1 and key 2 are used to adjust the magnification and reduction of the amplifier in the acquisition device 200, respectively. After key 1 and key 2 are connected in series with resistor 1 and resistor 2, they are connected to the input pin of the single-chip microcomputer, and the other ends of key 1 and key 2 are connected to the ground terminal. At the same time, key 1 and key 2 are respectively adapted to resistor 1 and resistor 2, and the resistance value between resistor 1 and resistor 2 is an increasing or decreasing relationship. Pressing the key turns on the circuit, and the voltage divider value of different resistor values ​​is different. The voltage divider value is compared with the preset voltage value output by the DAC unit in the single-chip microcomputer through the comparator in the single-chip microcomputer, and the key can be identified, and it is identified that key 1 or key 2 is pressed.

[0040] The vacuum degree measuring device 100 includes a clock module 150 , a storage module 160 , a Bluetooth module 170 and a network module 180 , and the control module 110 is electrically connected to the clock module 150 , the storage module 160 , the Bluetooth module 170 and the network module 180 , respectively.

[0041] The clock module 150 is used to synchronize with the clock of the acquisition device 200 and provide timing and timing functions for the measurement and communication of the acquisition device 200. In addition to providing a stable time reference signal for the circuit, the clock module 150 can also be used to synchronize data transmission and processing. For example, data is usually transmitted and processed in the form of a time sequence, and the rising edge or falling edge of the clock signal is used to determine the sampling and transmission timing of the data, thereby ensuring the accuracy and reliability of the data.

[0042] The storage module 160 is used to store product information and the measurement parameters and vacuum degree of the corresponding product. For example, the production date, production machine and customer information on the vacuum insulation panel or vacuum glass 300 are generated into a barcode or a QR code attached to the product. During the vacuum degree measurement process, the product information is first read using the code scanning module 140, and then the product information, the sensor ID sent back by the acquisition device 200, the vacuum pressure value test result, the measurement time and other information are correspondingly saved in the database for subsequent query and tracing.

[0043] The Bluetooth module 170 is used for data transmission between the control module 110 and the host computer. The vacuum degree measuring device 100 can be connected to the PC or mobile phone via the Bluetooth module 170. The circuit measurement parameters can be configured, the historical results of vacuum pressure value measurement can be queried, and the data can be exported through PC software or mobile phone app.

[0044] The network module 180 is used for data transmission between the control module 110 and the server. The vacuum degree measuring device 100 can send the product information of the vacuum insulation panel or vacuum glass 300, the measurement time and the measurement results to the cloud server through the 4G / 5G network. The cloud server stores the information in the cloud database, and the user can remotely query the vacuum pressure value information of a certain product.

[0045] The working process of the vacuum degree measuring device 100 may be:

[0046] After the vacuum degree measuring device 100 is powered on, the overall initialization begins, and then the self-test of each functional module is turned on (whether the battery power, storage module 160, communication module, etc. are normal), and the result of the self-test is displayed on the display module 190. The operation button adjusts the clock module 150 to be consistent with the current time. Scan the barcode or QR code of the vacuum insulation panel or vacuum glass 300 to read the product information. The coil winding 133 is aligned with the coil of the acquisition device 200, and the position is adjusted to adjust the signal strength to greater than 50%. The parameters of the vacuum degree measurement are set by pressing the button. If the PC or mobile phone is connected to the Bluetooth module 170, the time and measurement parameters can also be set in the PC software or mobile phone app. The parameters of the vacuum measurement are sent to the acquisition device 200 through the coil winding 133, and a start measurement instruction is issued. After the acquisition device 200 completes the measurement, the vacuum sensor ID and measurement results returned by the acquisition device 200 are packaged into a data packet together with the product information scanned by the code scanning module 140 and saved in the storage module 160. At the same time, the microcontroller sends the data packet to the cloud server through the 4G / 5G module, so that users can remotely query the measurement results of the product.

[0047] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model embodiment. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0048] The above are only preferred embodiments of the utility model embodiments, and are not intended to limit the utility model embodiments. For those skilled in the art, the utility model embodiments may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model embodiments shall be included in the protection scope of the utility model embodiments.

Claims

1. A vacuum degree measuring device, used to communicate with a collection device installed in a vacuum insulation panel or vacuum glass, characterized in that: It includes: a control module and a power supply module, a two-way communication module, a code scanning module and a display module electrically connected to the control module respectively, and the two-way communication module is wirelessly connected to the acquisition device; wherein, The power supply module is used to supply power to the control module; The code scanning module is used to obtain product information of the product to be tested and send the product information to the control module; The control module is used to control the two-way communication module to send acquisition instructions to the acquisition device and receive real-time data sent by the acquisition device, and to control the display module to display the product information and the vacuum degree of the vacuum area to be tested of the corresponding product, wherein the vacuum degree is obtained by the control module based on the real-time data.

2. The vacuum degree measuring device according to claim 1, characterized in that: The two-way communication module includes a modulation circuit module and a demodulation circuit module, the modulation circuit module and the demodulation circuit module are electrically connected to the control module respectively, and the modulation circuit module and the demodulation circuit module are both used for non-contact transmission of data signals with the acquisition device.

3. The vacuum degree measuring device according to claim 2, characterized in that: The bidirectional communication module further includes a coil winding, an output end of the modulation circuit module is electrically connected to the coil winding, an input end of the demodulation circuit module is electrically connected to the coil winding, and the coil winding is used to transmit alternating current and data signals.

4. The vacuum degree measuring device according to claim 1, characterized in that: The power supply module includes a rechargeable battery and a USB interface, the USB interface is electrically connected to the rechargeable battery and the control module respectively, and the rechargeable battery is electrically connected to the control module; wherein the control module is also used to: when the USB interface is connected to an external power supply, control the USB interface to start powering the control module and charging the rechargeable battery, and control the rechargeable battery to stop powering.

5. The vacuum degree measuring device according to claim 1, characterized in that: It also includes a key module, which is electrically connected to the control module and is used to input parameter signals for vacuum degree detection; the control module is also used to generate acquisition instructions according to the parameter signals.

6. The vacuum degree measuring device according to claim 1, characterized in that: It also includes a clock module, which is electrically connected to the control module. The clock module is used to synchronize with the clock of the acquisition device and provide timing and timing functions for the measurement and communication of the acquisition device.

7. The vacuum degree measuring device according to claim 1, characterized in that: It also includes a storage module, which is electrically connected to the control module and is used to store the product information and the measurement parameters of the corresponding product and the vacuum degree.

8. The vacuum degree measuring device according to claim 1, characterized in that: It also includes a Bluetooth module, which is electrically connected to the control module and is used for data transmission between the control module and a host computer.

9. The vacuum degree measuring device according to claim 1, characterized in that: It also includes a network module, which is electrically connected to the control module and is used for data transmission between the control module and a server.