Full-automatic wire harness bending performance test fixture

Through the design of fully automatic wire harness bending performance test fixture, the sliding extrusion clamp and elastic extrusion pin are used to achieve rapid fixing and simple disassembly. Combined with the thread adjustment system, the problem of cumbersome bolt assembly in the existing technology is solved and the testing efficiency is improved and flexibility.

CN222166726UActive Publication Date: 2024-12-13ANHUI LVLANG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420611434.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-13
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

In the existing wire harness bending performance test, the assembly and disassembly of bolt extrusion clamps is cumbersome, which takes up time and energy, affecting the testing efficiency.

Method used

A fully automatic wire harness bending performance test fixture is designed, and the sliding extrusion clamping, elastic extrusion pin and anti-detachment component is adopted to achieve rapid clamping and fixing and easy disassembly, combining threaded rod and threaded pipe adjustment Bending amplitude, suitable for wiring harnesses of different sizes.

Benefits of technology

It realizes rapid fixing and easy disassembly of wire harnesses, improves testing efficiency, supports adjustment of bending amplitude and adapts to wire harnesses of different diameters, improving testing flexibility and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic wire harness bending performance test fixture, which comprises a shell arranged on the front side of a test turntable, a slidable extrusion clamping plate is arranged on the front side of an inner cavity of the shell, an extrusion pin is arranged on the front side of the shell in a penetrating manner, an anti-falling assembly is arranged on the front side of the extrusion clamping plate, and the anti-falling assembly is arranged on the front side of the test turntable. And the anti-disengaging assembly comprises a fixing pipe fixedly connected to the front side of the shell, an inner cavity of the fixing pipe is fixedly connected with a fixing ring, and the surface of the extrusion pin is fixedly connected with two anti-disengaging blocks. Through cooperative use of the threaded rod and the threaded pipe, the position of the housing at the front side of the test turntable is adjusted, the bending amplitude is adjusted, then the wire harness is inserted between the extrusion clamping plate and the fixed clamping plate, and through cooperative use of the extrusion pin and the anti-falling assembly, the extrusion clamping plate is elastically extruded, and the wire harness is fixed. Therefore, the wire harness can be clamped and limited, and the purposes of quick disassembly and assembly, wide adaptive size and adjustable bending amplitude can be achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wire harness bending performance testing, in particular to a full-automatic wire harness bending performance testing fixture. Background Art

[0002] In order to detect the bending performance of the wire harness, a wire swing tester can be used for testing. The wire swing tester fixes the sample on a fixture and adds a certain load. It swings left and right during the test. After a certain number of times, the wire breakage rate is detected and the total number of swings is checked. The machine can automatically count and stop operating when the sample is bent to the point of breaking and power cannot be supplied.

[0003] During the test, the wire harness sample needs to be stably fixed on the turntable of the wire swing testing machine. A wire harness clamp is needed to fix it. Currently, the wire harness is clamped and fixed by bolt extrusion. However, in the process of assembling and disassembling the sample, frequent tightening of the bolts takes up much time and energy. Therefore, it is necessary to provide a fully automatic wire harness bending performance test fixture, which adopts a quick locking method to clamp and fix the wire harness in a short time. At the same time, it is also simple and quick to disassemble, thereby improving the test efficiency of the wire harness bending performance. Utility Model Content

[0004] The purpose of the utility model is to provide a fully automatic wire harness bending performance test fixture, which adopts a quick locking method to clamp and fix the wire harness in a short time, and is also simple and quick to disassemble, thereby improving the testing efficiency of the wire harness bending performance to solve the above-mentioned technical problems.

[0005] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a fully automatic wire harness bending performance test fixture comprises a shell arranged on the front side of a test turntable: a slidable extrusion clamp is arranged on the front side of the inner cavity of the shell, an extrusion pin is penetrated through the front side of the shell, an anti-slip assembly is arranged on the front side of the extrusion clamp, the anti-slip assembly comprises a fixed tube fixedly connected to the front side of the shell, a fixed ring is fixedly connected to the inner cavity of the fixed tube, two anti-slip blocks are fixedly connected to the surface of the extrusion pin, openings matching the anti-slip blocks are provided at the top and bottom of the front side of the fixed ring, limiting grooves matching the anti-slip blocks are provided at both ends of the rear side of the fixed ring, a fixed clamp is fixedly connected to the rear side of the inner cavity of the shell, and the wire harness is clamped between the extrusion clamp and the fixed clamp.

[0006] Preferably, a fixing sleeve is fixedly connected to the front side of the extrusion splint, and a spring is arranged in the inner cavity of the fixing sleeve, and a rear end of the spring contacts the front side of the extrusion splint.

[0007] Preferably, the extrusion pin is located in the inner cavity of the fixing tube and the fixing ring, and the rear end of the extrusion pin penetrates into the inner cavity of the fixing sleeve and is welded with a sliding sheet.

[0008] Preferably, the sliding plate is slidably connected to the inner cavity of the fixing sleeve, and the rear side of the sliding plate is welded to the front end of the spring.

[0009] Preferably, a circular hole is opened on one side of the shell, and a threaded tube is rotatably connected to the inner cavity of the circular hole.

[0010] Preferably, threaded rods are fixedly connected to both sides of the front surface of the test turntable by bolts, a fixing clamp seat is fixedly connected between the two threaded rods, and the threaded pipe is threadedly connected to the surface of the fixing clamp seat.

[0011] 1. The beneficial effects of the utility model are as follows: the utility model adjusts the position of the shell on the front side of the test turntable and the bending range by using the threaded rod and the threaded tube in combination, and then inserts the wire harness between the extrusion clamp and the fixed clamp, and elastically squeezes the extrusion clamp by using the extrusion pin and the anti-slip assembly, so that the wire harness can be clamped and limited, thereby achieving the purposes of quick disassembly and assembly, wide adaptability to sizes and adjustable bending range.

[0012] 2. The utility model uses a fixed sleeve, a spring and a slide together to achieve elastic squeezing of the squeezing splint, so that the squeezing splint and the fixed splint can adapt to wire harnesses of different diameters, thus achieving elastic clamping of the wire harnesses.

[0013] 3. The utility model uses a circular hole, a threaded tube and a fixed clamp seat in coordination, so that the housing can be displaced in front of the test turntable, and the housing can be adjusted relative to the center of the test turntable, thereby adjusting the bending range of the wiring harness. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] in:

[0015] Figure 1 A schematic diagram of a front view of an embodiment of the utility model;

[0016] Figure 2 It is a three-dimensional schematic diagram of an embodiment of the utility model;

[0017] Figure 3 A top cross-sectional view of an embodiment of the utility model;

[0018] Figure 4 It is a three-dimensional exploded view of the housing, the extrusion pin and the anti-slip assembly of an embodiment of the utility model.

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 1. Test turntable, 2. Housing, 3. Extrusion splint, 4. Extrusion pin, 5. Anti-slip assembly, 51. Fixed tube, 52. Fixed ring, 53. Anti-slip block, 54. Opening, 55. Limiting groove, 6. Fixed splint, 7. Fixed sleeve, 8. Spring, 9. Slide, 10. Round hole, 11. Threaded tube, 12. Threaded rod, 13. Fixed clamp seat. DETAILED DESCRIPTION

[0021] Hereinafter, an embodiment of a fully automatic wire harness bending performance testing fixture of the present invention will be described with reference to the accompanying drawings.

[0022] Figure 1-4 The utility model shows a fully automatic wire harness bending performance test fixture of an embodiment of the utility model, including a shell 2 arranged on the front side of a test turntable 1, a circular hole 10 is opened on one side of the shell 2, and a threaded tube 11 is rotatably connected to the inner cavity of the circular hole 10, and threaded rods 12 are fixedly connected to the front surface of the test turntable 1 on both sides by bolts, and a fixed clamp seat 13 is fixedly connected between the two threaded rods 12, and the threaded tube 11 is threadedly connected to the surface of the fixed clamp seat 13. Through the coordinated use of the circular hole 10, the threaded tube 11 and the fixed clamp seat 13, the shell 2 can be displaced at the front side of the test turntable 1, so that the shell 2 can be adjusted relative to the center position of the test turntable 1, thereby adjusting the bending amplitude of the wire harness, a slidable extrusion clamp 3 is arranged on the front side of the inner cavity of the shell 2, and a fixing sleeve 7 is fixedly connected to the front side of the extrusion clamp 3, and a spring 8 is arranged in the inner cavity of the fixing sleeve 7, and the rear end of the spring 8 contacts the front side of the extrusion clamp 3, and an extrusion pin 4 is arranged through the front side of the shell 2, and the front side of the extrusion clamp 3 is arranged There is an anti-slip assembly 5, which includes a fixed tube 51 fixedly connected to the front side of the shell 2, the inner cavity of the fixed tube 51 is fixedly connected to a fixed ring 52, the extrusion pin 4 is located in the inner cavity of the fixed tube 51 and the fixed ring 52, the rear end of the extrusion pin 4 penetrates into the inner cavity of the fixed sleeve 7 and is welded with a slide 9, the slide 9 is slidably connected to the inner cavity of the fixed sleeve 7, the rear side of the slide 9 is welded to the front end of the spring 8, and the fixed sleeve 7, the spring 8 and the slide 9 are used in coordination to elastically squeeze the extrusion splint 3 The extrusion clamp 3 and the fixed clamp 6 can adapt to wire harnesses of different diameters, and play a role of elastic clamping on the wire harness. Two anti-slip blocks 53 are fixedly connected to the surface of the extrusion pin 4. The top and bottom of the front side of the fixing ring 52 are provided with openings 54 adapted to the anti-slip blocks 53. Both ends of the rear side of the fixing ring 52 are provided with limiting grooves 55 adapted to the anti-slip blocks 53. The rear side of the inner cavity of the shell 2 is fixedly connected with a fixed clamp 6, and the wire harness is clamped between the extrusion clamp 3 and the fixed clamp 6.

[0023] Working principle: When the utility model is used, the user inserts the wire harness into the inner cavity of the housing 2 so that the wire harness is located between the extrusion clamping plate 3 and the fixed clamping plate 6. Then the user pushes the extrusion pin 4 to the rear side so that the anti-dropping block 53 passes through the opening 54. At the same time, the slide 9 squeezes the spring 8. After being squeezed, the spring 8 pushes the extrusion clamping plate 3 so that the extrusion clamping plate 3 is stably pressed on the surface of the wire harness to limit the wire harness. Then the user rotates the extrusion pin 4 90 degrees and releases the extrusion pin 4. Under the elastic action of the spring 8, the extrusion pin 4 moves back to the front side. The threaded tube 11 is elastically moved a certain distance so that the anti-slip block 53 is engaged in the inner cavity of the limiting groove 55, so that the extrusion pin 4 is stably in the inner cavity of the fixing tube 51, thereby making the wiring harness stably clamped. Then the user can adjust the swing amplitude during the large bending process according to the test strength. When adjusting, the user rotates the threaded tube 11. During the rotation process, due to the threaded meshing action between the threaded tube 11 and the threaded rod 12, the threaded tube 11 drives the housing 2 to move on the front side of the test turntable 1, and adjusts the distance between the center of the housing 2 and the test turntable 1, thereby adjusting the swing amplitude.

[0024] To sum up: the fully automatic wire harness bending performance test fixture, through the coordinated use of the threaded rod 12 and the threaded tube 11, adjusts the position of the shell 2 on the front side of the test turntable 1, adjusts the bending amplitude, and then inserts the wire harness between the extrusion clamp 3 and the fixed clamp 6, and through the coordinated use of the extrusion pin 4 and the anti-slip assembly 5, causes elastic extrusion to the extrusion clamp 3, so that the wire harness can be clamped and limited, thereby achieving the purposes of quick disassembly and assembly, wide adaptation size and adjustable bending amplitude.

Claims

1. A fully automatic wire harness bending performance test fixture, characterized in that: The invention comprises a shell (2) arranged at the front side of a test turntable (1): a slidable extrusion clamp (3) is arranged at the front side of the inner cavity of the shell (2); an extrusion pin (4) is arranged through the front side of the shell (2); an anti-slip assembly (5) is arranged at the front side of the extrusion clamp (3); the anti-slip assembly (5) comprises a fixing tube (51) fixedly connected to the front side of the shell (2); a fixing ring (52) is fixedly connected to the inner cavity of the fixing tube (51); two anti-slip blocks (53) are fixedly connected to the surface of the extrusion pin (4); openings (54) matching the anti-slip blocks (53) are provided at the top and bottom of the front side of the fixing ring (52); limiting grooves (55) matching the anti-slip blocks (53) are provided at both ends of the rear side of the fixing ring (52); a fixing clamp (6) is fixedly connected to the rear side of the inner cavity of the shell (2); a wiring harness is clamped between the extrusion clamp (3) and the fixing clamp (6).

2. A fully automatic wire harness bending performance test fixture according to claim 1, characterized in that: The front side of the extrusion clamp (3) is fixedly connected to a fixing sleeve (7), the inner cavity of the fixing sleeve (7) is provided with a spring (8), and the rear end of the spring (8) is in contact with the front side of the extrusion clamp (3).

3. A fully automatic wire harness bending performance test fixture according to claim 2, characterized in that: The extrusion pin (4) is located in the inner cavity of the fixing tube (51) and the fixing ring (52), and the rear end of the extrusion pin (4) penetrates into the inner cavity of the fixing sleeve (7) and is welded with a sliding sheet (9).

4. The fully automatic wire harness bending performance test fixture according to claim 3, characterized in that: The sliding plate (9) is slidably connected to the inner cavity of the fixed sleeve (7), and the rear side of the sliding plate (9) is welded to the front end of the spring (8).

5. The fully automatic wire harness bending performance test fixture according to claim 4, characterized in that: A circular hole (10) is provided on one side of the outer shell (2), and a threaded tube (11) is rotatably connected to the inner cavity of the circular hole (10).

6. The fully automatic wire harness bending performance test fixture according to claim 5, characterized in that: Threaded rods (12) are fixedly connected to both sides of the front surface of the test turntable (1) by bolts, a fixed clamp seat (13) is fixedly connected between the two threaded rods (12), and the threaded tube (11) is threadedly connected to the surface of the fixed clamp seat (13).

Citation Information

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