Cooling device for new energy wire harness processing

By introducing a vibration box and an ultrasonic generator into the cooling device for new energy wire harness processing, combining the vibration of water to clean burrs and stains, the problem of insufficient burr and stain removal capabilities in the existing technology is solved, and the processing quality of the wire harness is improved and Processing efficiency.

CN222168021UActive Publication Date: 2024-12-13CHENGDU ZHONGYE XINCHEN ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420809780.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-13
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing cooling devices for new energy wire harness processing lack the ability to remove burrs and stains, resulting in possible burrs and stains on the surface of the wire harness.

Method used

A cooling device including an oscillation box, an ultrasonic generator, a transducer, an oscillation wall, a water replenishing pipe and a water outlet pipe was designed. The ultrasonic generator generates oscillation energy, combines the violent vibration of water to clean burrs and stains, and passes through a water replenishing pipe. The water outlet pipe is convenient for clean water replacement and enhances the stability of the device.

Benefits of technology

Effectively remove burrs and stains on the surface of the wiring harness, improve the processing quality of the wiring harness, reduce the cooling and accelerate processing efficiency, and accelerate drying through the drying box to achieve the entire process of the wiring harness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wire harness processing, and particularly relates to a cooling device for new energy wire harness processing, which comprises an oscillation box. An ultrasonic generator is fixedly installed on the front face of the oscillation box, a reinforcing ring plate is fixedly installed on the outer side of the ultrasonic generator, transducers are fixedly installed on the two sides of the oscillation box, and oscillation walls are fixedly installed on the inner sides of the transducers; through the arrangement of the oscillation box, oscillation cleaning can be conveniently conducted on the produced new energy wire harness, when the wire harness enters water, the wire harness can be cooled to a certain degree, the machining efficiency of the wire harness is improved, through the arrangement of the ultrasonic generator, oscillation energy used for deburring and decontaminating is conveniently generated, the ultrasonic generator is connected with the energy converter, and the energy converter is connected with the ultrasonic generator. Sound energy generated by the ultrasonic generator can be converted into mechanical energy, and the mechanical energy is transmitted to water in the vibration box through the vibration wall, so that the water is driven to vibrate violently and frequently.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness processing, in particular to a cooling device for new energy wire harness processing. Background Art

[0002] The industrial wiring harness is wrapped on the outside of the industrial wiring harness with a PE jacket, and then the jacket is shrink-wrapped on the outer wall of the industrial wiring harness by a thermoplastic machine, thereby completing the jacket processing of the industrial wiring harness.

[0003] For example, a cooling device for new energy wire harness processing with publication number CN220456147U relates to the field of wire harness processing technology, including a substrate, a cooling groove is fixedly connected to the top of the substrate, and the surfaces of both ends of the cooling groove are symmetrically formed with two roller clamps on one side, and the opposite surfaces of the two opposite roller clamps are connected to two guide rollers by rotating shafts, and three roller shafts are fixedly connected between the opposite surfaces of the cooling groove, and the surfaces of the three roller shafts are all sleeved and connected with lower rollers, and the surfaces of the three roller shafts on both sides of the lower roller are all sleeved and connected with limiting rings. The utility model drives the connecting rod and the upper roller to drop a suitable distance by an electric cylinder to avoid squeezing and deformation of the wire harness, thereby reducing economic losses. At the same time, magnets fixed on the surface of the wire harness clamp and the clamping groove attract each other to fix the wire harness on the surface of the limit baffle, and the fixing effect is better, which avoids the wire harness from being loose when winding, and the winding effect is better.

[0004] However, based on the working principle proposed in the above patent, the applicant believes that although the above device can improve the winding effect to a certain extent, in actual use, after the wire harness is produced, there may be certain burrs and stains on its surface, and the above device lacks the ability to effectively remove burrs and stains.

[0005] Therefore, in order to solve the above problems, a cooling device for new energy wire harness processing is proposed. Utility Model Content

[0006] The technical problem to be solved by the utility model is that the prior art has the disadvantage of lacking the ability to remove burrs and stains. For this reason, we propose a cooling device for processing new energy wire harnesses.

[0007] The technical solution adopted by the utility model to solve its technical problems is: a cooling device for new energy wire harness processing, including an oscillation box; an ultrasonic generator is fixedly installed on the front of the oscillation box, a reinforcement ring plate is fixedly installed on the outer side of the ultrasonic generator, transducers are fixedly installed on both sides of the oscillation box, an oscillation wall is fixedly installed on the inner side of the transducer, a water supply pipe is fixedly installed on one side of the oscillation box, a water outlet pipe is fixedly installed on the other side of the oscillation box, and a support leg is fixedly installed on the bottom of the oscillation box.

[0008] Preferably, a first support frame is provided on one side of the vibration box, a placing table is fixedly installed on the top of the first support frame, and the placing table is arranged in double pieces.

[0009] Preferably, a second support frame is provided on the other side of the vibration box, a drying box is fixedly installed on the top of the second support frame, and a water-permeable plate is fixedly installed on the bottom of the drying box.

[0010] Preferably, a receiving box is fixedly mounted on the bottom of the water-permeable plate, and a drainage pipe is provided on one side of the receiving box.

[0011] Preferably, a support base is fixedly installed on the outer side of the placement table and the drying box, a column is fixedly installed on the top of the support base, and a top rod is fixedly installed on the top of the column.

[0012] Preferably, a screw rod is movably mounted on the inner side of the push rod, a driving motor is fixedly connected to the top end of the screw rod, and a seat plate is threadedly mounted on the surface of the screw rod.

[0013] Preferably, a hydraulic telescopic rod is fixedly installed on the bottom of the seat plate, a reinforcement plate is fixedly connected to the bottom of the hydraulic telescopic rod, an inner frame is fixedly installed on the inner side of the reinforcement plate, a clamping tube is movably installed on the inner side of the inner frame, and an electric telescopic rod is movably installed between the clamping tube and the reinforcement plate.

[0014] The beneficial effects of the utility model are:

[0015] 1. The utility model facilitates the vibration cleaning of the new energy wiring harness after production through the setting of the vibration box, and when the wiring harness enters the water, it can also be cooled to a certain extent to speed up its processing efficiency. Through the setting of the ultrasonic generator, it is convenient to generate vibration energy for deburring and stain removal. The ultrasonic generator is connected to the transducer, which can convert the sound energy generated by the ultrasonic generator into mechanical energy, and transmit the mechanical energy to the water in the vibration box through the vibration wall, thereby driving the water to vibrate violently and frequently. The small bubbles generated during the vibration process will burst on the surface of the wiring harness, thereby cleaning the burrs and stains on its surface. Through the setting of the water supply pipe and the water outlet pipe, it is convenient to replace the clean water inside the vibration box. Through the setting of the support legs, it is convenient to enhance the installation stability of the vibration box.

[0016] 2. The utility model facilitates to enhance the stability of the placing table by setting the first supporting frame. The placing table is arranged in two pieces with a gap in the middle to facilitate the clamping and fixing of the wire harness by the clamping tube. The arrangement of the drying box facilitates the control of water on the wire harness after cooling and deburring, thereby accelerating its drying efficiency. The water-permeable plate at the bottom of the drying box facilitates the downward flow of moisture on the surface of the wire harness. The arrangement of the receiving box facilitates the reception of moisture on the surface of the wire harness. The arrangement of the uprights and the top rod facilitates the user to install the screw rod. The arrangement of the screw rod and the driving motor facilitates the user to control the displacement of the clamping tube. The arrangement of the hydraulic telescopic rod facilitates the user to control the clamping tube downward, thereby facilitating the subsequent clamping of the wire harness. The clamping tube at the bottom of the inner frame is movably installed and controlled by the electric telescopic rod. It can be opened and closed freely to facilitate the clamping of the wire harness. The screw rod can drive the displacement of the clamping tube, thereby facilitating the user to control the overall device to complete the entire process of picking up, cleaning, cooling and drying the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a frontal perspective schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a three-dimensional back view of the overall structure of the utility model;

[0020] Figure 3 It is an enlarged three-dimensional schematic diagram of the shock box structure of the utility model;

[0021] Figure 4 It is an enlarged three-dimensional schematic diagram of the drying box structure of the utility model;

[0022] Figure 5 It is an enlarged three-dimensional schematic diagram of the pipe clamping structure of the utility model.

[0023] In the figure: 1. Oscillation box; 2. Ultrasonic generator; 3. Reinforcement ring plate; 4. Transducer; 5. Oscillation wall; 6. Water supply pipe; 7. Water outlet pipe; 8. Legs; 9. First support frame; 10. Placement table; 11. Second support frame; 12. Drying box; 13. Permeable plate; 14. Receiving box; 15. Drain pipe; 16. Support seat; 17. Column; 18. Push rod; 19. Screw; 20. Drive motor; 21. Seat plate; 22. Hydraulic telescopic rod; 23. Reinforcement plate; 24. Inner frame; 25. Clamp pipe; 26. Electric telescopic rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The following is combined with Figure 1-5 To further explain this application in detail,

[0026] The present application embodiment discloses a cooling device for processing new energy wire harnesses. Figure 1 and Figure 3 A cooling device for processing new energy harnesses includes an oscillation box 1; an ultrasonic generator 2 is fixedly installed on the front of the oscillation box 1, a reinforcement ring plate 3 is fixedly installed on the outer side of the ultrasonic generator 2, transducers 4 are fixedly installed on both sides of the oscillation box 1, an oscillation wall 5 is fixedly installed on the inner side of the transducer 4, a water supply pipe 6 is fixedly installed on one side of the oscillation box 1, a water outlet pipe 7 is fixedly installed on the other side of the oscillation box 1, and a support leg 8 is fixedly installed on the bottom of the oscillation box 1; the oscillation box 1 is convenient for oscillating and cleaning the new energy harness after production, and when the harness enters the water, it can also be reduced to a certain extent. Temperature, speeding up the processing efficiency, through the ultrasonic generator 2, it is convenient to generate vibration energy for deburring and staining, the ultrasonic generator 2 is connected to the transducer 4, the sound energy generated by the ultrasonic generator 2 can be converted into mechanical energy, and the mechanical energy is transmitted to the water in the vibration box 1 through the vibration wall 5, thereby driving the water to vibrate violently and frequently, and the small bubbles generated during the vibration process will burst on the surface of the wire harness, thereby cleaning the burrs and stains on the surface, and the water supply pipe 6 and the water outlet pipe 7 are convenient for replacing the clean water inside the vibration box 1, and the support legs 8 are convenient for enhancing the installation stability of the vibration box 1.

[0027] Reference Figure 1 and Figure 2 A first support frame 9 is provided on one side of the oscillation box 1, and a placement table 10 is fixedly installed on the top of the first support frame 9, and the placement table 10 is arranged in two pieces; the first support frame 9 is used to enhance the stability of the placement table 10, and the placement table 10 is arranged in two pieces, leaving a gap in the middle to facilitate the clamping tube 25 to clamp and fix the wire harness.

[0028] Reference Figure 2 and Figure 4A second support frame 11 is provided on the other side of the oscillation box 1, a drying box 12 is fixedly installed on the top of the second support frame 11, and a water-permeable plate 13 is fixedly installed on the bottom of the drying box 12; the drying box 12 is used to control the water of the wire harness after cooling and deburring, thereby accelerating its drying efficiency, and the water-permeable plate 13 at the bottom of the drying box 12 facilitates the downward flow of moisture on the surface of the wire harness.

[0029] Reference Figure 1 and Figure 4 A receiving box 14 is fixedly installed at the bottom of the water-permeable plate 13, and a drainage pipe 15 is arranged on one side of the receiving box 14; the receiving box 14 is used to receive moisture on the surface of the wiring harness.

[0030] Reference Figure 1 and Figure 2 A support base 16 is fixedly installed on the outer side of the placement table 10 and the drying box 12, a column 17 is fixedly installed on the top of the support base 16, and a top rod 18 is fixedly installed on the top of the column 17; the column 17 and the top rod 18 facilitate the user to install the screw rod 19.

[0031] Reference Figure 1 and Figure 2 A screw rod 19 is movably installed on the inner side of the top rod 18, a driving motor 20 is fixedly connected to the top of the screw rod 19, and a seat plate 21 is threadedly installed on the surface of the screw rod 19; the screw rod 19 and the driving motor 20 facilitate the user to control the displacement of the clamping tube 25.

[0032] Reference Figure 1 and Figure 5 A hydraulic telescopic rod 22 is fixedly installed at the bottom of the seat plate 21, and a reinforcement plate 23 is fixedly connected to the bottom of the hydraulic telescopic rod 22. An inner frame 24 is fixedly installed on the inner side of the reinforcement plate 23, and a clamping tube 25 is movably installed on the inner side of the inner frame 24. An electric telescopic rod 26 is movably installed between the clamping tube 25 and the reinforcement plate 23; the hydraulic telescopic rod 22 is convenient for the user to control the clamping tube 25 downward, so as to facilitate the subsequent clamping of the wire harness. The clamping tube 25 at the bottom of the inner frame 24 is movably installed and controlled by the electric telescopic rod 26. It can be opened and closed freely to clamp the wire harness. The screw rod 19 can drive the clamping tube 25 to move, so as to facilitate the user to control the overall device and complete the entire process of picking up, cleaning, cooling and drying the wire harness.

[0033] Working principle: When the device is used, first control the wire harness to be placed horizontally on the surface of the placement table 10, then control the clamping tube 25 to be just above the wire harness through the driving motor 20, and control the clamping tube 25 downward through the hydraulic telescopic rod 22 to clamp the wire harness. After the wire harness is fixed, control the wire harness to the inside of the vibration box 1 again, remove burrs and stains through the vibration box 1, and cool it to a certain extent. After a certain period of time, control it to enter the drying box 12 through the clamping tube 25, and place it in the drying box 12 for a period of time to make it completely dry. The device adds an oscillation cleaning structure to the traditional cooling equipment, so that it can cool the wire harness while further cleaning the burrs and stains on its surface, greatly enhancing the processing quality of the new energy wire harness.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A cooling device for new energy wire harness processing, characterized in that: The invention comprises an oscillation box (1); an ultrasonic generator (2) is fixedly mounted on the front of the oscillation box (1); a reinforcing ring plate (3) is fixedly mounted on the outer side of the ultrasonic generator (2); transducers (4) are fixedly mounted on both sides of the oscillation box (1); an oscillation wall (5) is fixedly mounted on the inner side of the transducer (4); a water supply pipe (6) is fixedly mounted on one side of the oscillation box (1); a water outlet pipe (7) is fixedly mounted on the other side of the oscillation box (1); and a support leg (8) is fixedly mounted on the bottom of the oscillation box (1).

2. A cooling device for processing new energy wire harnesses according to claim 1, characterized in that: A first support frame (9) is arranged on one side of the oscillation box (1), a placement table (10) is fixedly mounted on the top of the first support frame (9), and the placement table (10) is arranged in two pieces.

3. A cooling device for processing new energy wire harnesses according to claim 1, characterized in that: A second support frame (11) is provided on the other side of the vibration box (1), a drying box (12) is fixedly mounted on the top of the second support frame (11), and a water-permeable plate (13) is fixedly mounted on the bottom of the drying box (12).

4. A cooling device for processing new energy wire harnesses according to claim 3, characterized in that: A receiving box (14) is fixedly mounted on the bottom of the water-permeable plate (13), and a drainage pipe (15) is arranged on one side of the receiving box (14).

5. The cooling device for processing new energy wire harnesses according to claim 2 is characterized in that: A support seat (16) is fixedly installed on the outer sides of the placement table (10) and the drying box (12), a column (17) is fixedly installed on the top of the support seat (16), and a top rod (18) is fixedly installed on the top of the column (17).

6. A cooling device for processing new energy wire harnesses according to claim 5, characterized in that: A screw rod (19) is movably mounted on the inner side of the push rod (18), a driving motor (20) is fixedly connected to the top end of the screw rod (19), and a seat plate (21) is threadedly mounted on the surface of the screw rod (19).

7. A cooling device for processing new energy wire harnesses according to claim 6, characterized in that: A hydraulic telescopic rod (22) is fixedly mounted on the bottom of the seat plate (21); a reinforcing plate (23) is fixedly connected to the bottom of the hydraulic telescopic rod (22); an inner frame (24) is fixedly mounted on the inner side of the reinforcing plate (23); a clamping tube (25) is movably mounted on the inner side of the inner frame (24); and an electric telescopic rod (26) is movably mounted between the clamping tube (25) and the reinforcing plate (23).