Lead structure of rectifier transformer
By designing the clamping fixing mechanism and guide mechanism in the rectifier transformer, the problem of difficult to fix and messy leads during installation is solved, and the stable clamping and orderly guide of the leads is achieved, which improves the safety and use efficiency of the transformer. Reduces the risk of failure.
Patent Information
- Application Number
- CN202420612928.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-28
AI Technical Summary
During the installation process, existing rectifier transformers are difficult to fix the leads and are prone to chaos or entanglement, resulting in safety hazards and risks of accidents.
A rectifier transformer lead structure including multiple terminal posts, finishing frames, screws, press plates, partition posts, clamping fixing mechanisms and guide mechanisms is designed. The synergistic effect of the clamping fixing mechanism and guide mechanism ensures stable clamping of the leads. Keep and orderly guide to avoid loosening or crossing.
It significantly improves the safety and use efficiency of the transformer, simplifies the lead connection process, reduces the risk of failure, and provides guarantee for the stable operation of the transformer.
Smart Images

Figure CN222168118U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rectifier transformers, and in particular relates to a rectifier transformer lead structure. Background Art
[0002] The rectifier transformer is the power transformer of the rectifier equipment; the characteristic of the rectifier equipment is that the primary side inputs AC, and the secondary side outputs DC after passing through the rectifier element; current conversion is the general term for the three working modes of rectification, reverse current and frequency conversion, and rectification is the most widely used one among them; the transformer used as the power supply of the rectifier device is called a rectifier transformer; most of the rectifier DC power supplies used in industry are obtained from the AC power grid through the rectifier transformer and the rectifier equipment.
[0003] During the use and installation of the existing rectifier transformer, the leads are easily placed in a messy or tangled place due to the lead being too long or for other reasons, which can easily pose a safety hazard and cause accidents during use. Utility Model Content
[0004] The utility model provides a rectifier transformer lead structure, aiming to solve the problem that during the installation process of the currently used rectifier transformer, the lead wires are difficult to fix and are placed in a messy manner, which may easily cause safety accidents.
[0005] To solve the above problems, the utility model is implemented as follows: a rectifier transformer lead structure includes: a transformer body provided with a plurality of terminals; two sorting racks, both of which are fixedly mounted on the transformer body and arranged corresponding to the terminals; two screws, both of which are rotatably mounted on the two sorting racks; two pressure plates, both of which are respectively arranged on the two sorting racks, and both of which are threadedly connected to the two screws; a plurality of partition columns, both of which are fixedly mounted on the sorting racks and slide through the pressure plates, and both of which are arranged corresponding to the terminals; and two clamping and fixing mechanisms, both of which are respectively arranged on the two screws for driving the pressure plates to move to fix the leads.
[0006] Preferably, the clamping and fixing mechanism includes a slider, an operating block, a sliding groove and a positioning mechanism. There are multiple sliders, and the sliders are fixedly mounted on the screw rod. The operating block is sleeved on the screw rod. The sliding groove is opened on the operating block and is arranged corresponding to the slider. The positioning mechanism is arranged on the operating block for fixing the operating block, and the positioning mechanism is arranged corresponding to the sorting rack.
[0007] Preferably, the positioning mechanism includes a limit block, a positioning groove and a resistance pad, there are multiple limit blocks, the limit blocks are fixedly mounted on the operating block, the sorting rack is provided with a positioning groove, there are multiple positioning grooves and they are arranged corresponding to the limit blocks, the resistance pad is fixedly mounted in the positioning groove, there are multiple resistance pads.
[0008] Preferably, a guide mechanism is provided on the transformer body for guiding and limiting the lead wire, and the guide mechanism includes a fixed shaft, two guide blocks, a fixing frame and a sealing ring. The fixed shaft is fixedly mounted on the transformer body, and the two guide blocks are fixedly mounted on the transformer body and arranged corresponding to the terminal posts. The fixing frame is sleeved on the fixed shaft and contacts the guide blocks. The sealing ring is threadedly mounted on the fixed shaft, and the sealing ring contacts the fixing frame.
[0009] Preferably, arc-shaped grooves are provided on the two guide blocks and the fixing frame, and a plurality of the arc-shaped grooves are provided corresponding to the lead wires.
[0010] Preferably, two positioning blocks are fixedly mounted on the fixing frame, a shielding frame is provided on the fixing frame, the shielding frame is arranged corresponding to the two positioning blocks, a fixing bolt is threadedly mounted on the shielding frame, and the fixing bolt is threadedly connected to the fixed shaft.
[0011] Preferably, two separation pads are fixedly mounted on the transformer body, and the two separation pads are respectively arranged corresponding to the two sorting racks and the two pressing plates.
[0012] Compared with the related art, the rectifier transformer lead structure provided by the utility model has the following beneficial effects:
[0013] Compared with the prior art, the rectifier transformer lead structure provided by this solution realizes stable clamping and orderly guiding of the transformer leads through the ingenious design of the clamping and fixing mechanism and the guiding mechanism, thereby significantly improving the safety and use efficiency of the transformer. The clamping and fixing mechanism utilizes the synergistic effect of the slider, operating block, slide groove and positioning mechanism to ensure that the lead will not loosen or shift during the fixing process; while the guiding mechanism provides a clear connection path for the lead through the cooperation of components such as the fixed shaft, guide block, fixing frame and sealing ring, avoiding confusion and crossing of the lead. In addition, the design of the separator pad further enhances the stability of the arrangement and the protection of the transformer body. On the whole, this device simplifies the lead connection process, reduces the risk of failure, and provides a strong guarantee for the stable operation of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a side view cross-sectional structural schematic diagram of a rectifier transformer lead structure provided by the utility model;
[0015] Figure 2 This is a main structural diagram of a rectifier transformer lead structure provided by the utility model;
[0016] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG.
[0017] Figure numerals: 1. Transformer body; 2. Terminal; 3. Arrangement frame; 4. Screw; 5. Pressure plate; 6. Partition column; 7. Slider; 8. Operating block; 9. Slide; 10. Limit block; 11. Positioning groove; 12. Resistance pad; 13. Fixed shaft; 14. Guide block; 15. Fixed frame; 16. Sealing ring; 17. Positioning block; 18. Shielding frame; 19. Fixing bolt; 20. Partition pad. DETAILED DESCRIPTION
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0019] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0020] The utility model embodiment provides a rectifier transformer lead structure, such as Figure 1-3As shown, the lead structure of the rectifier transformer includes: a transformer body 1 provided with a plurality of terminals 2; two arranging frames 3, both of which are fixedly mounted on the transformer body 1 and arranged corresponding to the terminals 2; two screws 4, both of which are rotatably mounted on the two arranging frames 3; two pressing plates 5, both of which are arranged on the two arranging frames 3, and both of which are threadedly connected to the two screws 4; a partition column 6, with a plurality of partition columns 5, each of which is fixedly mounted on the arranging frames 3 and slides through the pressing plate 5, and the partition column 5 is arranged corresponding to the terminals 2; and two clamping and fixing mechanisms, both of which are arranged on the two screws 4 for driving the pressing plate 5 to move to fix the lead.
[0021] In this embodiment, the terminal 2 provided on the transformer body 1 is a key component for connecting the transformer to the external circuit, and is used to receive and output current. The main function of the arranging frame 3 is to provide a fixed support structure for subsequent lead arrangement. The rotation function of the screw 4 enables the subsequent pressing plate 5 to move, thereby achieving the compression and fixation of the lead. The main function of the pressing plate 5 is to compress the lead under the drive of the screw 4, so that it is fixed on the arranging frame 3 to prevent it from moving or winding. A plurality of partition columns 6 are respectively fixedly mounted on the two arranging frames 3, and slide through the pressing plate 5 at the same time. The partition column 6 is arranged corresponding to the terminal 2, and its function is to further fix the lead to prevent it from moving or dislocating under the pressing plate 5, and at the same time separate the multiple leads connected to the terminal 2, so as to facilitate subsequent maintenance and arrangement. The two clamping and fixing mechanisms in the structure are respectively arranged on the two screws 4, and their function is to drive the pressing plate 5 to move to fix the lead. The clamping and fixing mechanism can ensure the fixing effect of the lead, so that it remains stable during use and is not easy to loosen.
[0022] In a further preferred embodiment of the utility model, the clamping and fixing mechanism includes a slider 7, an operating block 8, a slide groove 9 and a positioning mechanism. There are multiple sliders 7, and the sliders 7 are fixedly mounted on the screw rod 4. The operating block 8 is sleeved on the screw rod 4. The slide groove 9 is opened on the operating block 8 and is arranged corresponding to the slider 7. The positioning mechanism is arranged on the operating block 8 for fixing the operating block 8, and the positioning mechanism is arranged corresponding to the sorting rack 3.
[0023] In this embodiment, there are multiple sliders 7, which are fixedly mounted on the screw rod 4. The operating block 8 is sleeved on the screw rod 4 and can fit with the slider 7 to limit the operating block 8. The slide groove 9 provided on the operating block 8 is arranged corresponding to the slider 7. When the operating block 8 moves along the screw rod, the slide groove 9 interacts with the slider 7, so that the operating block 8 can drive the screw rod 4 to rotate. The positioning mechanism is arranged on the operating block 8, and its main function is to fix the position of the operating block 8. When the operating block 8 rotates to drive the pressure plate 5 to fix the lead, the positioning mechanism can lock it to prevent it from rotating. The positioning mechanism is arranged corresponding to the sorting frame 3, and the operating block 8 will form a stable connection with the sorting frame 3, thereby ensuring the stability of the entire clamping and fixing mechanism.
[0024] In a further preferred embodiment of the utility model, the positioning mechanism includes a limit block 10, a positioning groove 11 and a resistance pad 12, there are multiple limit blocks 10, and the limit block 10 is fixedly installed on the operating block 8. The sorting rack 3 is provided with a positioning groove 11, there are multiple positioning grooves 11 and they are arranged corresponding to the limit block 10, and the resistance pad 12 is fixedly installed in the positioning groove 11, and there are multiple resistance pads 12.
[0025] In this embodiment, the limit block 10 plays a role in limiting the movement of the operating block 8, ensuring that the operating block 8 can remain stable after being pressed down. When the pressure plate 5 moves downward to the position where the lead clamp is fixed, the operating block 8 is pressed downward to make the limit block 10 embedded in the corresponding positioning groove 11, thereby fixing the operating block 8 and preventing the operating block 8 from rotating. In order to enhance the stability of positioning and prevent the operating block 8 from loosening after being fixed, a resistance pad 12 is also fixedly installed in the positioning groove 11. The resistance pad 12 is made of a material with a certain friction force. When the limit block 10 is embedded in the positioning groove 11 and contacts the resistance pad 12, a certain friction force will be generated, thereby preventing the operating block 8 from moving when subjected to external force.
[0026] In a further preferred embodiment of the utility model, a guide mechanism is provided on the transformer body 1 for guiding and limiting the lead wire, and the guide mechanism includes a fixed shaft 13, two guide blocks 14, a fixing frame 15 and a sealing ring 16. The fixed shaft 13 is fixedly mounted on the transformer body 1, and the two guide blocks 14 are fixedly mounted on the transformer body 1 and are arranged corresponding to the terminal 2. The fixing frame 15 is sleeved on the fixed shaft 13 and conflicts with the guide block 14. The sealing ring 16 is threadedly mounted on the fixed shaft 13, and the sealing ring 16 conflicts with the fixing frame 15.
[0027] In this embodiment, the fixed shaft 13 is stably mounted on the transformer body 1, playing a supporting and fixing role, and the two guide blocks 14 are fixedly mounted on the transformer body 1 and arranged corresponding to the terminal 2. The design of these guide blocks 14 enables the lead wire to be connected according to a predetermined path, avoiding the deviation and misalignment of the lead wire. The fixed frame 15 is sleeved on the fixed shaft 13 and conflicts with the guide block 14. The fixed frame 15 and the guide block 14 form a clamping state, which can better fix the lead wire and separate the lead wires connected to each terminal 2. The sealing ring 16 is installed on the fixed shaft 13 by threading. The main function of this component is to provide a sealing effect, prevent dust, moisture and other external impurities from entering the place where the fixed shaft 13 is connected to the fixed frame 15 and releasing the terminal 2, and ensure the safe connection of the lead wire. At the same time, the sealing ring 16 conflicts with the fixed frame 15 and also plays a certain fixing role.
[0028] In a further preferred embodiment of the present invention, arc grooves are provided on the two guide blocks 14 and the fixing frame 15, and a plurality of the arc grooves are provided corresponding to the lead wires.
[0029] In this embodiment, the provision of the arc groove enables the lead wire to move more smoothly and naturally along a predetermined path when passing through the guide mechanism. This design not only reduces the risk of friction and damage to the lead wire during the connection process, but also improves the stability and reliability of the connection. The provision of the arc groove also further enhances the guiding and limiting functions of the guide mechanism. By reasonably designing the shape and size of the arc groove, it can be ensured that the lead wire always remains in the correct position when passing through the guide mechanism, avoiding the deviation and misalignment of the lead wire.
[0030] In a further preferred embodiment of the utility model, two positioning blocks 17 are fixedly installed on the fixing frame 15, and a shielding frame 18 is provided on the fixing frame 15. The shielding frame 18 is arranged corresponding to the two positioning blocks 17, and a fixing bolt 19 is threadedly installed on the shielding frame 18, and the fixing bolt 19 is threadedly connected to the fixed shaft 13.
[0031] In this embodiment, the provision of the positioning block 17 makes the connection between the shielding frame 18 and the fixing frame 15 more stable, while improving the convenience of installation, and enhancing the stability and reliability of the connection. The main function of the shielding frame 18 is to provide additional support and protection to prevent external objects or impurities from interfering with or damaging the fixing frame 15. This design helps to improve the overall stability and service life of the guide mechanism. In order to further fix the position of the shielding frame 18, a fixing bolt 19 is also threadedly installed on the shielding frame 18. The fixing bolt 19 is threadedly connected to the fixed shaft 13. By tightening the fixing bolt, the shielding frame 18 can be firmly fixed to the fixed shaft 13 to prevent it from loosening or shifting during use.
[0032] In a further preferred embodiment of the present invention, two separation pads 20 are fixedly mounted on the transformer body 1 , and the two separation pads 20 are respectively arranged corresponding to the two arranging racks 3 and the two pressing plates 5 .
[0033] In this embodiment, two separation pads 20 are respectively arranged corresponding to the two arranging frames 3 and the two pressing plates 5. Through the arrangement of the separation pads 20, the fixing of the pressing plate 5 to the lead wire can maintain a stable position and state, and is not prone to displacement or deformation. The introduction of the separation pads 20 also plays a role in protecting the transformer body and the lead wire. It can effectively prevent the pressing plate 5 from directly contacting the transformer body 1, avoiding possible friction and damage.
[0034] In summary, compared with the related art, the utility model realizes stable clamping and orderly guiding of the transformer lead through the ingenious design of the clamping and fixing mechanism and the guiding mechanism, thereby significantly improving the safety and use efficiency of the transformer. The clamping and fixing mechanism utilizes the synergistic effect of the slider 7, the operating block 8, the slide groove 9 and the positioning mechanism to ensure that the lead will not loosen or shift during the fixing process; while the guiding mechanism provides a clear connection path for the lead through the cooperation of components such as the fixed shaft 13, the guide block 14, the fixing frame 15 and the sealing ring 16, thereby avoiding confusion and crossing of the lead. In addition, the design of the separator 20 further enhances the stability of the arrangement and the protection of the transformer body 1. On the whole, the device simplifies the connection process of the lead, reduces the risk of failure, and provides a strong guarantee for the stable operation of the transformer.
[0035] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0036] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A rectifier transformer lead structure, characterized in that: include: A transformer body provided with a plurality of terminals; Two arranging racks, both of which are fixedly mounted on the transformer body and arranged corresponding to the terminal posts; Two screw rods, the two screw rods are rotatably mounted on the two arranging racks respectively; Two pressing plates, the two pressing plates are respectively arranged on the two arranging frames, and the two pressing plates are respectively threadedly connected with the two screw rods; A partition column, wherein there are a plurality of the partition columns, the plurality of the partition columns are respectively fixedly mounted on the arranging frame and slide through the pressing plate, and the partition columns are arranged correspondingly to the terminal columns; Two clamping and fixing mechanisms are respectively arranged on the two screw rods for driving the pressing plate to move to fix the lead wire.
2. The rectifier transformer lead structure according to claim 1, characterized in that: The clamping and fixing mechanism includes a slider, an operating block, a slide groove and a positioning mechanism. There are multiple sliders, and the sliders are fixedly installed on the screw rod. The operating block is sleeved on the screw rod. The slide groove is opened on the operating block and is arranged corresponding to the slider. The positioning mechanism is arranged on the operating block for fixing the operating block, and the positioning mechanism is arranged corresponding to the sorting rack.
3. The rectifier transformer lead structure according to claim 2, characterized in that: The positioning mechanism includes a limit block, a positioning groove and a resistance pad. There are multiple limit blocks, and the limit blocks are fixedly installed on the operating block. The sorting rack is provided with a positioning groove, and there are multiple positioning grooves corresponding to the limit blocks. The resistance pad is fixedly installed in the positioning groove, and there are multiple resistance pads.
4. The rectifier transformer lead structure according to claim 1, characterized in that: The transformer body is provided with a guide mechanism for guiding and limiting the lead wire, and the guide mechanism includes a fixed shaft, two guide blocks, a fixed frame and a sealing ring. The fixed shaft is fixedly mounted on the transformer body, and the two guide blocks are fixedly mounted on the transformer body and arranged corresponding to the terminal posts. The fixed frame is sleeved on the fixed shaft and conflicts with the guide blocks. The sealing ring is threadedly mounted on the fixed shaft, and the sealing ring conflicts with the fixed frame.
5. The rectifier transformer lead structure according to claim 4, characterized in that: The two guide blocks and the fixing frame are both provided with arc grooves, and a plurality of the arc grooves are provided corresponding to the lead wires.
6. The rectifier transformer lead structure according to claim 4, characterized in that: Two positioning blocks are fixedly mounted on the fixing frame, a shielding frame is arranged on the fixing frame, the shielding frame is arranged corresponding to the two positioning blocks, a fixing bolt is threadedly mounted on the shielding frame, and the fixing bolt is threadedly connected to the fixing shaft.
7. The rectifier transformer lead structure according to claim 1, characterized in that: Two separation pads are fixedly mounted on the transformer body, and the two separation pads are respectively arranged corresponding to the two sorting racks and the two pressing plates.
