Power bus connecting device

By designing the power bus connection device, electrical connection and insulation processing are used to use conductive materials and flame retardant insulating materials, the problems of large connector size, low efficiency and large power loss in the insulating tube bus connection method are solved, and the reliability of electrical equipment is improved and security.

CN222169256UActive Publication Date: 2024-12-13SHANGHAI FENGXIAN CONSTR DESIGN CO LTD
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Patent Information

Application Number
CN202420672650.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2024-12-13
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The existing insulated tube busbar connection methods include large joint volume, high metal material consumption, low installation efficiency, high production cost, easy eddy current formation, large electrical energy loss and irregular joint surface, which is inconvenient to insulating treatment, reducing the safety and reliability of electrical equipment. .

Method used

A power bus connection device is designed, including a bus line core body, an insulating sleeve and a bus insulation layer connection device, which can realize electrical connection through conductive material, and insulating treatment is used for flame retardant insulating material to ensure the fixation and insulation of the connection.

Benefits of technology

It realizes simple, reasonable and convenient installation of power bus connections, reduces power waste, and improves the operating reliability and safety of electrical equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric power bus connecting device, which is used for connecting two electric power buses and comprises a bus wire core main body and a sleeving assembly, and the sleeving assembly is sleeved on the outer side of the bus wire core main body. The sleeving assembly comprises a bus connecting device, an insulating sleeve and a bus insulating layer connecting device which are sequentially sleeved from inside to outside; the bus connecting device is connected between the end parts of the two power buses, and reliable electrical connection of the two buses is realized through the bus connecting device; the bus insulating layer connecting device fixes the joint of the two power buses, prevents the joint of the buses from loosening and falling off, and performs insulating treatment on the joint of the buses to prevent negative effects caused by electric leakage. The electric power bus connecting device provided by the utility model is simple and reasonable in structure and strong in integrity, enables the connection of the electric power bus to be more convenient, rapid and practical, makes up the blank of matched equipment in the market, can reduce the waste of electric energy, and effectively improves the operation reliability of electrical equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of power busbars, in particular to a power busbar connecting device. Background Art

[0002] With the progress and development of power technology, high current transmission of electric energy is becoming more and more common. Traditional cables as transmission conductors can no longer meet the requirements in high current transmission systems. The parallel use of multiple cables also brings many inconveniences to on-site installation and construction. Compared with traditional cables, insulated tube busbars with large current carrying capacity fully demonstrate their superiority and have been widely used in high current transmission systems.

[0003] Because the insulated tube busbar is a hard conductor, it is produced in sections in the factory and then shipped to the power transmission and transformation site for installation and connection, so there are many intermediate connecting joints in the insulated tube busbar.

[0004] At present, most of the connections between tubular busbars in the industry are made by making separate joints, which are then fastened with bolts or welded to the joints and the two tubular busbars using C-shaped steel pipes, thereby tightly connecting the two tubular busbars.

[0005] However, the existing connection type between the tube busbars has the following problems:

[0006] 1. The joint is large in size, consumes a lot of metal materials, has low installation efficiency, high production cost, and occupies a large installation space;

[0007] 2. The steel material used is prone to form eddy currents, resulting in large power loss. In addition, the joint surface is irregular and uneven, making it inconvenient to carry out insulation treatment, which reduces the safety and reliability of the operation of electrical equipment.

[0008] Therefore, there is an urgent need to develop a new and efficient type of connection between insulating tube busbars to solve the above-mentioned shortcomings and difficult problems existing in the current power industry. Utility Model Content

[0009] In view of this, the purpose of the utility model is to design a new way of separating rainwater and sewage, and to propose a power bus connection device with a simple and reasonable structural design and easy installation, which can make the connection of the power bus more convenient, quick and practical, fill the gap in supporting equipment in the market, reduce the waste of electric energy, and improve the operating reliability of electrical equipment.

[0010] The utility model provides a power busbar connecting device, which connects two power busbars, comprising:

[0011] A busbar core body and a sheathing assembly, wherein the sheathing assembly is sheathed on the outside of the busbar core body; the sheathing assembly comprises: a busbar connecting device, an insulating sleeve, and a busbar insulating layer connecting device, which are sheathed in sequence from the inside to the outside;

[0012] The busbar connecting device is connected between the ends of the two power busbars, and the two busbars are reliably electrically connected through the busbar connecting device;

[0013] The busbar insulation layer connection device fixes the connection between two power busbars to prevent the busbar connection from loosening or falling off, and performs insulation treatment on the busbar connection to prevent adverse consequences caused by electrical leakage.

[0014] Usually, in actual use, the wire diameters of the two power busbars are the same, and there will not be a situation where one power busbar is larger than the other, and there is no special requirement for the length of the connected power busbars.

[0015] Furthermore, the busbar insulation layer connection device adopts any one of the types of heat shrink tube and insulating tape winding to ensure that the busbar connection is fully fixed.

[0016] The busbar insulation layer connection device is used to reinforce and insulate the busbar connection. The busbar insulation layer connection device uses an insulating heat shrink tubing, which can easily and quickly connect and reinforce the two busbars reliably, and insulate the interface, effectively reducing the waste of electrical energy.

[0017] Furthermore, the insulating sleeve is made of flame-retardant insulating material or flame-retardant insulating material to prevent leakage.

[0018] There are no special requirements for the flame-retardant insulating material or flame-retardant insulating material used in the insulating sleeve for different power transmission and distribution powers.

[0019] Furthermore, the busbar connecting device uses conductive material to ensure reliable transmission of electrical energy.

[0020] In practical applications, it is necessary to consider the current carrying capacity of the conductive material used in the busbar connection device under different power transmission conditions, and at the same time, the power transmission part of the power busbar is preliminarily fixed.

[0021] Furthermore, the busbar core body is made of conductive material and is used for transmitting electrical energy.

[0022] Furthermore, the flame-retardant insulating material used for the insulating sleeve includes: any one of flame-retardant polyvinyl chloride (PVC) and flame-retardant ethylene-propylene rubber (EPDM).

[0023] Polyvinyl chloride is cheap, has good insulation performance and flame retardancy, and is used in flame-retardant wires and cables. In order to improve the flame retardancy of PVC, halogen flame retardants (decabromodiphenyl ether), chlorinated paraffin and synergistic flame retardants are often added to the formula to improve the flame retardancy of polyvinyl chloride.

[0024] Flame retardant ethylene propylene rubber EPDM is a non-polar hydrocarbon with excellent electrical properties, high insulation resistance and low dielectric loss.

[0025] Furthermore, the conductive material used in the busbar connecting device includes: any one of carbon fiber, conductive polymer, and conductive high molecular material.

[0026] Carbon fiber is a fiber composed of carbon with atomic number 6. It has the advantages of light weight, high strength, high modulus and good conductivity. Because carbon fiber has non-metallic properties, it has gradually become an important non-metallic conductive material. Carbon fiber is widely used in aerospace, automobile, high-speed rail and other fields.

[0027] Conductive polymer material is a polymer material with conductive function. Conductive polymer material has the advantages of light weight, flexibility and strong plasticity. It is widely used in organic light-emitting diodes, transistors, solar cells and other fields.

[0028] Conductive polymer material is a composite material with a polymer matrix and conductive additives. It has the characteristics of good conductivity and high plasticity. Conductive polymer materials are widely used in electronics, communications, aerospace, automobiles, new energy and other fields.

[0029] Furthermore, the conductive material used for the busbar core body includes: any one of copper busbar and aluminum busbar, or a combination of the two.

[0030] Copper busbar has high mechanical properties, good electrical conductivity, thermal conductivity, excellent corrosion resistance, electroplating, brazing, beautiful metallic luster and good forming and processing performance, etc. Therefore, various power transmission and transformation, electrical equipment, etc. made of it have been widely used in the power field.

[0031] Aluminum busbar is one of the key equipment materials in the power transmission and transformation system, and plays a vital role in the safe and reliable operation of the power transmission and transformation system and power equipment. Aluminum alloy tube busbar tube is mainly used in the conductor connection between the power transmission line and the transformer of the substation in the power construction project, the jumper in the transmission line, the connecting conductor in the power equipment, and the overcurrent conductor in the large current DC ice melting device. It is a new conductor that replaces the traditional rectangular, trough, rod-shaped busbar and soft wire. It is one of the key equipment materials in the power transmission and transformation system, and plays a vital role in the safe and reliable operation of the power transmission and transformation system and power equipment.

[0032] Compared with the prior art, the beneficial effects of the present invention are:

[0033] The power busbar connecting device provided by the utility model has a simple and reasonable structure and strong integrity, which makes the connection of the power busbar more convenient, quick and practical, fills the gap in supporting equipment in the market, can reduce the waste of electric energy, and effectively improves the operating reliability of electrical equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] By reading the detailed description of the preferred embodiment below, various other advantages and benefits will become clear to those of ordinary skill in the art. The accompanying drawings are only used for the purpose of illustrating the preferred embodiment and are not considered to be limiting of the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

[0035] Figure 1 A longitudinal sectional view of the power busbar connection device provided by the utility model;

[0036] Figure 2 This is a transverse cross-sectional view of the power busbar connecting device provided by the utility model.

[0037] The symbols in the accompanying drawings are:

[0038] 1. Busbar core body, 2. Insulating sleeve, 3. Busbar connecting device, 4. Busbar insulation layer connecting device. DETAILED DESCRIPTION

[0039] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art. It should be noted that, in the absence of conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0040] In the description of the present invention, it should be noted that the terms "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0041] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] The following is a detailed description of the embodiments of the present invention in conjunction with the accompanying drawings:

[0043] The utility model provides a power bus connection device, see Figure 1 , 2 As shown, including:

[0044] A busbar core body 1 and a sheathing assembly, wherein the sheathing assembly is sheathed on the outside of the busbar core body 1; the sheathing assembly comprises: a busbar connecting device 3, an insulating sleeve 2, and a busbar insulating layer connecting device 4, which are sheathed in sequence from the inside to the outside;

[0045] The busbar connecting device 3 is connected between the ends of the two power busbars, and the two busbars are reliably electrically connected through the busbar connecting device 3;

[0046] The busbar insulation layer connection device 4 fixes the connection between the two power busbars to prevent the busbar connection from loosening or falling off, and performs insulation treatment on the busbar connection to prevent adverse consequences caused by electrical leakage.

[0047] Usually, in actual use, the wire diameters of the two power busbars are the same, and there will not be a situation where one power busbar is larger than the other, and there is no special requirement for the length of the connected power busbars.

[0048] The busbar insulation layer connection device 4 adopts any one of the types of heat shrink tube and insulation tape winding to ensure that the busbar connection is fully fixed.

[0049] The busbar connection is reinforced and insulated by the busbar insulation layer connection device 4. The busbar insulation layer connection device 4 uses an insulating heat shrink sleeve, which can conveniently and quickly reliably connect and reinforce the two busbars, and insulate the interface, effectively reducing the waste of electric energy.

[0050] The insulating sleeve 2 is made of flame-retardant insulating material or flame-retardant insulating material to prevent leakage.

[0051] There is no special requirement for the flame-retardant insulating material or flame-retardant insulating material used in the insulating sleeve 2 for different power transmission and distribution powers.

[0052] The busbar connection device 3 uses conductive materials to ensure reliable transmission of electric energy. In practical applications, the current carrying capacity of the conductive materials used in the busbar connection device 3 under different electric energy transmission conditions must be considered, while the electric energy transmission part of the power bus is initially fixed.

[0053] In this embodiment, the flame-retardant insulating material used by the insulating sleeve 2 is flame-retardant polyvinyl chloride (PVC).

[0054] Polyvinyl chloride is cheap, has good insulation performance and flame retardancy, and is used in flame-retardant wires and cables. In order to improve the flame retardancy of PVC, halogen flame retardants (decabromodiphenyl ether), chlorinated paraffin and synergistic flame retardants are often added to the formula to improve the flame retardancy of polyvinyl chloride.

[0055] The conductive material used in the busbar connecting device 3 includes: any one of carbon fiber, conductive polymer, and conductive high molecular material.

[0056] Carbon fiber is a fiber composed of carbon with atomic number 6. It has the advantages of light weight, high strength, high modulus and good conductivity. Because carbon fiber has non-metallic properties, it has gradually become an important non-metallic conductive material. Carbon fiber is widely used in aerospace, automobile, high-speed rail and other fields.

[0057] Conductive polymer material is a polymer material with conductive function. Conductive polymer material has the advantages of light weight, flexibility and strong plasticity. It is widely used in organic light-emitting diodes, transistors, solar cells and other fields.

[0058] Conductive polymer material is a composite material with a polymer matrix and conductive additives. It has the characteristics of good conductivity and high plasticity. Conductive polymer materials are widely used in electronics, communications, aerospace, automobiles, new energy and other fields.

[0059] The busbar core body 1 is made of conductive material and is used to transmit electric energy. In this embodiment, the conductive material used by the busbar core body 1 is an aluminum busbar.

[0060] Aluminum busbar is one of the key equipment materials in the power transmission and transformation system, and plays a vital role in the safe and reliable operation of the power transmission and transformation system and power equipment. Aluminum alloy tube busbar tube is mainly used in the conductor connection between the power transmission line and the transformer of the substation in the power construction project, the jumper in the transmission line, the connecting conductor in the power equipment, and the overcurrent conductor in the large current DC ice melting device. It is a new conductor that replaces the traditional rectangular, trough, rod-shaped busbar and soft wire. It is one of the key equipment materials in the power transmission and transformation system, and plays a vital role in the safe and reliable operation of the power transmission and transformation system and power equipment.

[0061] So far, the technical solution of the utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings, but it is easy for those skilled in the art to understand that the protection scope of the utility model is obviously not limited to these specific embodiments. Without departing from the principle of the utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the utility model.

[0062] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A power busbar connection device, characterized in that: Connecting two power busbars, comprising: a busbar core body, a sheathing assembly, wherein the sheathing assembly is sheathed on the outside of the busbar core body; the sheathing assembly comprises: a busbar connecting device, an insulating sleeve, and a busbar insulating layer connecting device, which are sheathed in sequence from the inside to the outside; The busbar connecting device is connected between the ends of the two power busbars, and the two busbars are reliably electrically connected through the busbar connecting device; The busbar insulation layer connection device fixes the connection between two power busbars to prevent the busbar connection from loosening or falling off, and performs insulation treatment on the busbar connection to prevent adverse consequences caused by electrical leakage.

2. The power busbar connection device according to claim 1, characterized in that: The busbar insulation layer connection device adopts any one of the types of heat shrink tube and insulation tape winding to ensure that the busbar connection is fully fixed.

3. The power busbar connection device according to claim 1, characterized in that: The insulating sleeve is made of flame-retardant insulating material or flame-retardant insulating material to prevent leakage.

4. The power busbar connection device according to claim 1, characterized in that: The busbar connecting device uses conductive material to ensure reliable transmission of electrical energy.

5. The power busbar connection device according to claim 1, characterized in that: The busbar core body is made of conductive material and is used for transmitting electric energy.

6. The power busbar connection device according to claim 3, characterized in that: The flame retardant insulating material used in the insulating sleeve includes: any one of flame retardant polyvinyl chloride (PVC) and flame retardant ethylene propylene rubber (EPDM).

7. The power busbar connection device according to claim 4, characterized in that: The conductive material used in the busbar connecting device includes: any one of carbon fiber, conductive polymer, and conductive high molecular material.

8. The power busbar connection device according to claim 5, characterized in that: The conductive material used for the busbar core body includes: any one of copper busbar and aluminum busbar or a combination of the two.