Anti-winding automatic multi-wire winding machine

Abstract

The utility model provides an anti-winding automatic multi-wire winding machine, which belongs to the technical field of winding, and comprises a base, an adjusting anti-winding assembly and an alarm assembly, the alarm assembly comprises limiting heads arranged on the outer walls of two auxiliary heads, the top of the base is provided with an anti-winding ring, the top of the base is provided with a supporting plate, and the supporting plate is arranged on the top of the base. The beneficial effects of the utility model are that through the arrangement of the anti-winding ring, the situation that a copper wire is wound to other protruding parts of a stator during winding to cause a winding error during use can be effectively avoided, and the infrared sensors are utilized to prevent the copper wire from being wound to the other protruding parts of the stator, so that the winding error can be effectively avoided. According to the winding machine, winding can be conveniently monitored in real time, and if winding errors occur, information can be transmitted to the PLC in time, so that the PLC turns on an alarm lamp to inform nearby personnel.

Description

Technical Field

[0001] The utility model belongs to the technical field of wire winding, and in particular relates to an anti-winding automatic multi-wire winding machine. Background Art

[0002] A winding machine is a device that winds a linear object onto a specific workpiece, and is usually used for winding copper wire. After searching, the application number "CN201721315593.6" discloses "an anti-winding copper wire winding machine", which records "the anti-winding copper wire winding machine first passes the copper wire through the middle of the L-shaped elastic clip inside the sliding plate and winds it on the winding roller, and then drives the motor to drive the winding roller to rotate. The L-shaped elastic clip will put the copper wire in a stressed state, which effectively facilitates the winding of the copper wire. At the same time, the hydraulic telescopic rod drives the sliding plate to move back and forth on the connecting rod, effectively keeping the copper wire wound neatly and effectively reducing the copper wire. The wire is in a mess during the winding process, which effectively increases the service life of the copper wire. Using the anti-winding copper wire winding machine, the copper wire is first passed through the middle of the L-shaped elastic clip inside the sliding plate and wound on the winding roller, and then the driving motor drives the winding roller to rotate. The L-shaped elastic clip will put the copper wire in a stressed state, which effectively facilitates the winding of the copper wire. At the same time, the hydraulic telescopic rod drives the sliding plate to move back and forth on the connecting rod, which can effectively keep the copper wire wound neatly, effectively reduce the chaos of the copper wire during the winding process, and effectively increase the service life of the copper wire. However, there are still the following problems in actual use:

[0003] In actual use, there are fewer functions and it is easy to have mismatches. If there are mismatches, it is very easy to cause entanglement and confusion, and there is no alarm function.

[0004] Based on this, it is extremely practical to provide a winding machine that can achieve matching to avoid entanglement and has an alarm function. Utility Model Content

[0005] The utility model aims to provide an anti-winding automatic multi-wire winding machine, aiming to solve the above technical problems.

[0006] The utility model embodiment provides an anti-winding automatic multi-wire winding machine, which comprises a base, an anti-winding adjustment component and an alarm component.

[0007] Wherein, a support block is arranged on the top of the base, an electric cylinder is arranged on the top of the support block, a telescopic rod is arranged inside the electric cylinder, and a fixing plate is arranged at the end of the telescopic rod;

[0008] The anti-winding adjustment component includes a fixed block arranged at one end of a fixed plate, one end of the fixed block is provided with a rotating rod, one end of the rotating rod is provided with a protecting box, one end of the protecting box is provided with a sliding groove, the top and bottom of the inner wall of the protecting box are provided with a first electric telescopic rod, the end heads of the two first electric telescopic rods are provided with moving rods, the outer walls of the two moving rods are slidably connected with the sliding groove, one end of the two moving rods are provided with an auxiliary box, the top and bottom of the two auxiliary boxes are provided with a connecting groove, one end of the inner wall of the auxiliary box is provided with a second electric telescopic rod, the end head of the second electric telescopic rod is provided with a supporting rod, the outer wall of the supporting rod is slidably connected with the connecting groove, the top of the supporting rod is provided with an auxiliary head, and one end of the supporting rod is provided with a connecting frame, and the end head of the connecting frame passes through the auxiliary box and is fixedly connected with the auxiliary head;

[0009] The alarm component includes a limit head arranged on the outer walls of two auxiliary heads, an anti-winding ring is arranged on the top of the base, a support plate is arranged on the top of the base, two infrared sensors are arranged on the top of the support plate, and an alarm light is arranged at the top corner of the base.

[0010] In an implementation manner of the utility model, a reinforcement strip is provided on the outer wall of the telescopic rod, and the bottom of the reinforcement strip is fixedly connected to the base.

[0011] In one embodiment of the utility model, the driving assembly includes a driving motor arranged on one side of the protective box, the output shaft end of the driving motor is provided with a driving gear, one side of the driving gear is meshed with a driven gear, and the driven gear is provided with a winding frame, and the winding frame and the interior of the driven gear are both rotatably connected to the rotating rod.

[0012] In one embodiment of the utility model, a servo motor is arranged at the bottom of the inner wall of the base, a turntable is arranged at the top of the output shaft of the servo motor passing through the base, a protective ring is rotatably connected to the bottom of the turntable, and the bottom of the protective ring is fixedly connected to the base.

[0013] In one implementation of the utility model, a screw is arranged on the top of the turntable, a blocking ring is arranged on the outer wall of the screw, and a stator is movably connected to the top of the blocking ring.

[0014] In one implementation of the utility model, a tightener is movably connected to the top of the stator, and the interior of the tightener is threadedly connected to the screw rod.

[0015] In an implementation manner of the utility model, a buffer pad is arranged at the bottom of the base, and a PLC controller is arranged at the top of the base.

[0016] In one implementation of the utility model, the electric cylinder, the first electric telescopic rod, the second electric telescopic rod, the infrared sensor, the alarm light, the drive motor and the servo motor are all electrically connected to the PLC controller, and the PLC controller is electrically connected to an external power supply.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1) The user turns on the first electric telescopic rod through the PLC controller, so that the first electric telescopic rod drives the moving rod, so that the moving rod moves up or down, and then the auxiliary box moves up or down, so that the auxiliary box drives its internal parts to move, and finally the two auxiliary heads are separated, so that they can be adjusted according to the length of the stator during use, and the second electric telescopic rod is used to facilitate the user to turn on the second electric telescopic rod through the PLC controller, so that the second electric telescopic rod drives the support rod to move, and the movement of the support rod will drive the auxiliary head to move backward. At this time, the connecting frame will assist the auxiliary head to move backward, so that the auxiliary head can perfectly fit the protruding part of the stator for adjustment, so that it can be more stable and accurately matched during use, thereby avoiding the situation where they are entangled;

[0019] 2) The anti-winding ring can effectively prevent the copper wire from being wound around other protruding parts of the stator during winding, which may lead to winding errors. The infrared sensor can be used for real-time monitoring during winding. If a winding error occurs, the information will be transmitted to the PLC controller in time, so that the PLC controller will turn on the alarm light and notify nearby personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the base of the utility model;

[0023] Figure 3 This is a schematic diagram of the enlarged structure of the anti-winding adjustment component of the utility model;

[0024] Figure 4 It is a schematic diagram of the enlarged structure of the drive component of the utility model.

[0025] In the figure: 100, base; 110, support block; 120, electric cylinder; 130, telescopic rod; 200, adjusting anti-winding component; 210, fixed block; 220, protection box; 230, first electric telescopic rod; 240, moving rod; 250, auxiliary box; 260, second electric telescopic rod; 270, support rod; 280, auxiliary head; 290, connecting frame; 300, alarm component; 310, limit head; 320, winding ring; 330, support plate; 340, infrared sensor; 350, alarm light; 400, reinforcement strip; 500, drive component; 510, drive motor; 520, driving gear; 530, driven gear; 540, winding frame; 600, servo motor; 700, turntable; 800, screw; 900, stator; 1000, tightener; 1100, buffer pad. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example

[0028] See also Figure 1-Figure 4 , an anti-entanglement automatic multi-wire winding machine, including a protection box 100 and a sealing assembly 200.

[0029] For details, please refer to Figure 1 A support block 110 is disposed on the top of the base 100 , an electric cylinder 120 is disposed on the top of the support block 110 , a telescopic rod 130 is disposed inside the electric cylinder 120 , and a fixing plate is disposed at the end of the telescopic rod 130 .

[0030] See also Figure 3The anti-winding adjustment component 200 includes a fixed block 210 arranged at one end of the fixed plate, a rotating rod is arranged at one end of the fixed block 210, a protective box 220 is arranged at one end of the rotating rod, a sliding groove is opened at one end of the protective box 220, a first electric telescopic rod 230 is arranged at the top and bottom of the inner wall of the protective box 220, and a moving rod 240 is arranged at the end of the two first electric telescopic rods 230, and the outer walls of the two moving rods 240 are slidably connected to the sliding groove, and one end of the two moving rods 240 is arranged There is an auxiliary box 250, and connecting grooves are provided on the top and bottom of the two auxiliary boxes 250. A second electric telescopic rod 260 is provided at one end of the inner wall of the auxiliary box 250, and a support rod 270 is provided at the end of the second electric telescopic rod 260. The outer wall of the support rod 270 is slidably connected to the connecting groove, an auxiliary head 280 is provided on the top of the support rod 270, and a connecting frame 290 is provided at one end of the support rod 270. The end of the connecting frame 290 passes through the auxiliary box 250 and is fixedly connected to the auxiliary head 280.

[0031] In a specific embodiment, by providing a first electric telescopic rod 230, it is convenient for a user to open the first electric telescopic rod 230 through a PLC controller, so that the first electric telescopic rod 230 drives the moving rod 240, so that the moving rod 240 moves upward or downward, and then the auxiliary box 250 moves upward or downward, so that the auxiliary box 250 drives its internal parts to move, and finally the two auxiliary heads 280 are separated, so that they can be adjusted according to the length of the stator 900 during use, and the second electric telescopic rod 260 is used to facilitate the user to open the second electric telescopic rod 260 through a PLC controller, so that the second electric telescopic rod 260 drives the support rod 270 to move, and the movement of the support rod 270 will drive the auxiliary head 280 to move backward. At this time, the connecting frame 290 assists the auxiliary head 280 to move backward, so that the auxiliary head 280 can perfectly fit the protruding part of the stator 900 for adjustment, so that it can be more stable during use and avoids the situation where it is entangled.

[0032] See also Figure 1 The alarm component 300 includes a limit head 310 arranged on the outer wall of the two auxiliary heads 280, an anti-winding ring 320 is arranged on the top of the base 100, a support plate 330 is arranged on the top of the base 100, two infrared sensors 340 are arranged on the top of the support plate 330, and an alarm light 350 is arranged at the top corner of the base 100.

[0033] In a specific embodiment, an anti-winding ring 320 is provided to effectively prevent the copper wire from being wound around other protruding parts of the stator 900 during winding, thereby causing winding errors. The infrared sensor 340 is used to facilitate real-time monitoring during winding. If a winding error occurs, the information will be transmitted to the PLC controller in a timely manner, causing the PLC controller to turn on the alarm light 350 and notify nearby people.

[0034] See also Figure 1 The outer wall of the telescopic rod 130 is provided with a reinforcement strip 400 , and the bottom of the reinforcement strip 400 is fixedly connected to the base 100 .

[0035] In a specific embodiment, the reinforcement strip 400 is provided to facilitate the user to support and fix the telescopic rod 130 through the reinforcement strip 400, making it more stable during use and avoiding shaking during use.

[0036] See also Figure 4 The driving assembly 500 includes a driving motor 510 arranged on one side of the protection box 220, a driving gear 520 is arranged at the output shaft end of the driving motor 510, a driven gear 530 is meshed with one side of the driving gear 520, a winding frame 540 is arranged on the driven gear 530, and the winding frame 540 and the driven gear 530 are both rotatably connected to the rotating rod.

[0037] In a specific embodiment, a driving motor 510 is provided, which facilitates the user to turn on the driving motor 510 through a PLC controller, so that the driving motor 510 drives the driving gear 520 to rotate, and the driving gear 520 drives the driven gear 530 to rotate. The rotation of the driven gear 530 drives the winding frame 540 to rotate on the rotating rod, and then winding is performed.

[0038] See also Figure 2 A servo motor 600 is disposed at the bottom of the inner wall of the base 100 , and a turntable 700 is disposed at the top of the output shaft of the servo motor 600 through the base 100 . A protective ring is rotatably connected to the bottom of the turntable 700 , and the bottom of the protective ring is fixedly connected to the base 100 .

[0039] In a specific embodiment, the servo motor 600 is provided to facilitate the user to turn on the servo motor 600 through the PLC controller, so that the servo motor 600 drives the turntable 700 to rotate, and then the turntable 700 drives its top parts.

[0040] See also Figure 2 A screw 800 is disposed on the top of the turntable 700 , a blocking ring is disposed on the outer wall of the screw 800 , and a stator 900 is movably connected to the top of the blocking ring.

[0041] In a specific embodiment, the screw rod 800 is provided to facilitate the user to insert the stator 900 into the screw rod 800 and fix the stator 900 on the screw rod 800 through the tightener 1000, so that the turntable 700 can drive the stator 900 to rotate.

[0042] See also Figure 2The top of the stator 900 is movably connected with a tightener 1000, and the interior of the tightener 1000 is threadedly connected with the screw 800.

[0043] In a specific embodiment, the tightening device 1000 is provided to facilitate the user to hold the tightening device 1000 and connect the tightening device 1000 to the screw rod 800 through threads, so as to stably fix the stator 900.

[0044] See also Figure 2 A buffer pad 1100 is provided at the bottom of the base 100 , and a PLC controller is provided at the top of the base 100 .

[0045] In a specific embodiment, the buffer pad 1100 is provided to effectively prevent the vibration from the ground from affecting the accuracy of the top parts of the base 100 during use, thereby causing winding errors.

[0046] See also Figure 1-Figure 4 The electric cylinder 120, the first electric telescopic rod 230, the second electric telescopic rod 260, the infrared sensor 340, the alarm light 350, the drive motor 510 and the servo motor 600 are all electrically connected to the PLC controller, and the PLC controller is electrically connected to the external power supply.

[0047] In a specific embodiment, a PLC controller is provided to facilitate power-on control of electrical equipment, so that the electrical equipment can be powered on when it needs power, avoiding the situation where it cannot be powered on when it needs power.

[0048] When in use, the user first inserts the stator 900 into the screw rod 800 and fixes the stator 900 on the screw rod 800 through the tightener 1000 so that the turntable 700 can drive the stator 900 to rotate. At this time, the user installs the copper wire on the winding frame 540 and inserts the other end on the stator 900. Then, the user drives the fixing plate through the electric cylinder 120 to move the parts on the fixing plate. At this time, the user opens the first electric telescopic rod 230 through the PLC controller, so that the first electric telescopic rod 230 is moved. The retractable rod 230 drives the moving rod 240 to move upward or downward, and then the auxiliary box 250 moves upward or downward, so that the auxiliary box 250 drives its internal parts to move, and finally the two auxiliary heads 280 are separated, so that they can be adjusted according to the length of the stator 900 when in use, and the second electric telescopic rod 260 is used to facilitate the user to open the second electric telescopic rod 260 through the PLC controller, so that the second electric telescopic rod 260 drives the support rod 270 to move, and the support rod 270 moves. The auxiliary head 280 will be driven to move backwards. At this time, the connecting frame 290 will assist the auxiliary head 280 to move backwards so that the auxiliary head 280 can perfectly fit the protruding part of the stator 900 for adjustment, so that it can be more stable during use and avoid the situation of being entangled. Then the user turns on the driving motor 510 through the PLC controller, so that the driving motor 510 drives the active gear 520 to rotate, and the active gear 520 will drive the driven gear 530 to rotate. The rotation of the driven gear 530 will drive the winding frame 540 to rotate on the rotating rod. The rotation of the winding frame 540 will wrap the line around the auxiliary head 280, and the auxiliary head 280 will slide the line to the protruding part of the stator 900. At this time, the electric cylinder 120 will continuously drive the device to expand and contract, so as to complete the winding of the entire protruding part around the wrist, and then carry out winding. Finally, through the servo motor 600 provided, it is convenient for the user to turn on the servo motor 600 through the PLC controller, so that the servo motor 600 drives the turntable 700 to rotate, and then the turntable 700 drives its top parts.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An anti-entanglement automatic multi-wire winding machine, characterized in that: include: A base (100), wherein a support block (110) is disposed on the top of the base (100), an electric cylinder (120) is disposed on the top of the support block (110), a telescopic rod (130) is disposed inside the electric cylinder (120), and a fixing plate is disposed at the end of the telescopic rod (130); The anti-winding adjustment component (200) comprises a fixed block (210) arranged at one end of a fixed plate, a rotating rod is arranged at one end of the fixed block (210), a protective box (220) is arranged at one end of the rotating rod, a sliding groove is opened at one end of the protective box (220), a first electric telescopic rod (230) is arranged at the top and bottom of the inner wall of the protective box (220), a moving rod (240) is arranged at the end of the two first electric telescopic rods (230), the outer walls of the two moving rods (240) are slidably connected to the sliding groove, and one end of the two moving rods (240) is provided with a first electric telescopic rod (230) and a second electric telescopic rod (240) is provided with a second electric telescopic rod (230). An auxiliary box (250) is provided at each end, and a connecting groove is provided at the top and the bottom of the two auxiliary boxes (250). A second electric telescopic rod (260) is provided at one end of the inner wall of the auxiliary box (250), and a support rod (270) is provided at the end of the second electric telescopic rod (260). The outer wall of the support rod (270) is slidably connected to the connecting groove. An auxiliary head (280) is provided at the top of the support rod (270), and a connecting frame (290) is provided at one end of the support rod (270). The end of the connecting frame (290) passes through the auxiliary box (250) and is fixedly connected to the auxiliary head (280); An alarm component (300) comprises a limit head (310) arranged on the outer walls of two auxiliary heads (280), an anti-winding ring (320) is arranged on the top of the base (100), a support plate (330) is arranged on the top of the base (100), two infrared sensors (340) are arranged on the top of the support plate (330), and an alarm light (350) is arranged at the top corner of the base (100).

2. The anti-winding automatic multi-wire winding machine according to claim 1, characterized in that: The outer wall of the telescopic rod (130) is provided with a reinforcement strip (400), and the bottom of the reinforcement strip (400) is fixedly connected to the base (100).

3. The anti-winding automatic multi-wire winding machine according to claim 1, characterized in that: The invention also comprises a driving assembly (500), wherein the driving assembly (500) comprises a driving motor (510) arranged on one side of the protection box (220), a driving gear (520) being arranged at the output shaft end of the driving motor (510), a driven gear (530) being meshed with one side of the driving gear (520), a winding frame (540) being arranged on the driven gear (530), and the interiors of the winding frame (540) and the driven gear (530) being rotatably connected to the rotating rod.

4. The anti-winding automatic multi-wire winding machine according to claim 2, characterized in that: A servo motor (600) is arranged at the bottom of the inner wall of the base (100); a turntable (700) is arranged at the top of the output shaft of the servo motor (600) and passes through the base (100); a protective ring is rotatably connected to the bottom of the turntable (700); and the bottom of the protective ring is fixedly connected to the base (100).

5. The anti-winding automatic multi-wire winding machine according to claim 4, characterized in that: A screw rod (800) is arranged at the top of the rotating disk (700), a blocking ring is arranged on the outer wall of the screw rod (800), and a stator (900) is movably connected to the top of the blocking ring.

6. The anti-winding automatic multi-wire winding machine according to claim 5, characterized in that: The top of the stator (900) is movably connected to a tightener (1000), and the interior of the tightener (1000) is threadedly connected to the screw rod (800).

7. The anti-winding automatic multi-wire winding machine according to claim 4, characterized in that: A buffer pad (1100) is provided at the bottom of the base (100), and a PLC controller is provided at the top of the base (100).

8. The anti-winding automatic multi-wire winding machine according to claim 7, characterized in that: The electric cylinder (120), the first electric telescopic rod (230), the second electric telescopic rod (260), the infrared sensor (340), the alarm light (350), the drive motor (510) and the servo motor (600) are all electrically connected to the PLC controller, and the PLC controller is electrically connected to an external power supply.

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