Fermentation liquid filtering device

By using a screw, scraper and screen in the fermentation broth filter device, the scraper and screen vibration is driven by a single motor, the existing device has solved the problems of high energy consumption and many power sources, and high efficiency filtration and Reduce the effect of failure.

CN222173330UActive Publication Date: 2024-12-17GUANGDONG YEARS ECHO BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420892221.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-17
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing fermentation broth filtration device consumes a lot of energy when implementing vibration and cleaning functions, and requires two power sources, which increases the cost and the probability of failure.

Method used

A fermentation broth filter device was designed. Through the cooperation of the lead screw, scraper, screen and top spring, a single motor drives the lead screw to drive the scraper and screen vibration, realizing the filtration of the fermentation broth, simplifying the power source and reducing the Energy consumption and failure probability.

Benefits of technology

It improves filtration efficiency, reduces the cost and failure probability of the device, and improves the degree of automation and durability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filtering equipment, and discloses a fermentation liquor filtering device which comprises a box body and a plurality of supporting legs fixedly arranged on the lower surface of the box body, the upper part of the box body is open, a liquid discharging mechanism is arranged at the bottom of the left side of the box body, two lead screws are rotationally arranged in the box body, and the two lead screws are connected with the box body. One ends of the lead screws penetrate and extend out of the box body to be in transmission connection with the transmission mechanism, the two lead screws are arranged up and down and located on the same vertical line, and two polished rods are fixedly installed in the box body. According to the fermentation liquor filtering device, pushing, scraping and vibration of fermentation liquor can be achieved at the same time only through rotation of the motor, filtering work can be rapidly completed only through a single power source, and due to the arrangement of the single power source, the device is simpler in structure and lower in manufacturing cost; meanwhile, due to the single power source, the probability that the device breaks down during working is reduced, the durability is improved, and meanwhile the automation degree of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filtering equipment, in particular to a fermentation liquid filtering device. Background Art

[0002] Enzymes are made from fresh vegetables, fruits, brown rice, Chinese medicine and other plants. After a series of processes such as juicing or extraction, yeast, lactic acid bacteria and other fermentation strains are added to produce a mixed fermentation liquid containing rich nutrients such as sugars, organic acids, minerals, vitamins, phenols, terpenes, and some important enzymes and other biologically active substances. In the production process of enzymes, the cleaned and crushed fruits need to be placed in the fermentation tube for fermentation treatment, and after the fermentation is completed, the fermentation liquid is placed in the fermentation liquid for subsequent processing. The released fermentation liquid needs to be filtered before subsequent processing, and a filtering device is used to filter the fermentation liquid.

[0003] For example, a Chinese patent discloses: a fermentation liquid filtering device, publication number: CN219002259U, in which a cleaning part is activated by a push cylinder to slide horizontally in the filter frame, pushing the impurities of peel and pulp particles on the filter screen to be discharged through the discharge frame, thereby cleaning the filter screen. However, when the device realizes the vibration function, the entire filter frame is vibrated by a vibration motor, which consumes a lot of energy. How to reduce energy consumption has become one of the research directions. In addition, when the device realizes the vibration and cleaning functions, it needs to be powered by two power sources, and the two power sources increase the cost of the device. Utility Model Content

[0004] In view of the defects and problems existing in the existing filtering devices, the utility model provides a fermentation liquid filtering device. The filtering device can generate vibrations on the screen to accelerate the filtration of the fermentation liquid while the scraper plate pushes the fermentation liquid to filter, thereby improving the working efficiency of the filtration. At the same time, the single power source reduces the probability of failure of the device during operation, improves durability, and enhances the degree of automation.

[0005] The solution adopted by the utility model to solve its technical problems is: a fermentation liquid filtering device, including a box body and a plurality of supporting legs fixedly installed on the lower surface of the box body, the upper part of the box body is open, and a drainage mechanism is provided at the bottom left side of the box body, two lead screws are rotatably installed in the box body, one end of the lead screw passes through and extends out of the box body and is connected to the transmission mechanism, the two lead screws are arranged up and down and are located on the same vertical line, two light rods are fixedly installed in the box body, the light rods and the lead screws are arranged on both sides of the box body in a one-to-one correspondence, two scrapers are arranged in the box body at intervals up and down, and the scrapers include a support arm, a guide sleeve, a scraper protrusion, a scraper plate, a scraper spring and a baffle guide rod, one end of the support arm is fixedly sleeved on the middle part of the guide sleeve, the lead screw and the guide sleeve are threaded, and the support arm The other end is slidably mounted on the light rod, and there are multiple scraper springs, which are distributed at intervals between the support arm and the scraper plate. The upper end of the scraper spring is fixedly mounted on the support arm, and the lower end of the scraper spring is fixedly mounted on the scraper plate. A sliding column is sleeved inside the scraper spring, and the top of the sliding column is fixedly mounted on the support arm, and the bottom end of the sliding column is movably connected to the scraper plate. The scraper protrusion is fixedly mounted on the bottom surface of the support arm, and the baffle guide rod passes through the scraper plate and is fixedly mounted therewith. Top springs are fixedly mounted on the four corners of the inner wall of the box at the lower part of the scraper plate, and a screen is fixedly mounted on the top of the top spring. Screen protrusions are fixedly mounted on one side of the upper surface of the screen at intervals, and the screen protrusion and the scraper protrusion are arranged on the same side of the box. In the initial state, the scraper spring is in a compressed state at this time, and two discharging mechanisms are arranged on both sides of the box.

[0006] Preferably, the discharge mechanism includes a discharge port and a plug, the discharge port is fixedly mounted on the inner wall of the left bottom of the box body, and the discharge port is matched with a plug.

[0007] Preferably, the transmission mechanism includes a motor and a belt. There are two belts. Both belts are transmission-set with the rotating shaft of the motor. The lead screw is transmission-connected with the motor via the belt.

[0008] Preferably, the motor is a reversible motor.

[0009] Preferably, there are two baffle guide rods.

[0010] Preferably, the lower end of the scraper protrusion and the upper end of the screen protrusion are both in the shape of arc surfaces.

[0011] Preferably, there are two screens, and the filter aperture of the upper screen is larger than the filter aperture of the lower screen.

[0012] Preferably, the discharging mechanism includes a slag outlet, a baffle and a rotating shaft. The discharging mechanism includes a slag outlet, a baffle and a rotating shaft. There are four slag outlets, which are arranged in the middle of the left and right sides of the box body. The baffle is hinged to the slag outlet through the rotating shaft. In the initial state, the bottom surface of the slag outlet is flush with the upper surface of the screen.

[0013] The beneficial effects of the utility model are as follows: when in use, the screw, scraper, screen and top spring are arranged in coordination, so that the screen vibrates to accelerate the filtration of the fermentation liquid while the scraper pushes the fermentation liquid to filter, thereby improving the filtration efficiency. The device can simultaneously push and vibrate the fermentation liquid only by the rotation of the motor, and can quickly complete the filtration work only by a single power source. The setting of a single power source makes the structure of the device itself simpler and the cost lower. At the same time, the single power source reduces the probability of failure of the device during operation, improves durability and improves the degree of automation of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall cutaway structure of the utility model;

[0017] Figure 3 It is an enlarged structural schematic diagram of A of the utility model;

[0018] Figure 4 It is a schematic diagram of the overall cutaway structure of the utility model;

[0019] Figure 5 It is an enlarged structural schematic diagram of B of the utility model;

[0020] Figure 6 It is a schematic diagram of the overall structure of the scraper of the utility model.

[0021] In the figure: 1. box body; 2. support leg; 3. discharge port; 4. motor; 5. belt; 7. lead screw; 9. polished rod; 11. scraper; 111. support arm; 112. guide sleeve; 113. scraper protrusion; 114. scraper plate; 115. scraper spring; 116. baffle guide rod; 117. slide column; 12. screen; 14. spring; 15. slag discharge port; 16. baffle; 17. rotating shaft; 19. plug; 121. screen protrusion. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0023] The technical solutions provided by various embodiments of the present application are described in detail below in conjunction with the accompanying drawings.

[0024] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , a fermentation liquid filtering device; comprising a box body 1 and a plurality of supporting legs 2 fixedly mounted on the lower surface of the box body 1, the upper portion of the box body 1 is open, a drainage mechanism is provided at the left bottom of the box body 1, the drainage mechanism comprises a discharge port 3 and a plug 19, the discharge port 3 is fixedly mounted at the left lower portion of the box body 1, a plug 19 is matched and mounted on the discharge port 3, the plug 19 is used to block the discharge port 3 and control the on and off of the discharge port 3.

[0025] A motor 4 is fixedly installed on the outer wall of the front side of the box body 1. The motor 4 is a reversible motor with the function of forward and reverse rotation. Two belts 5 are installed on the transmission sleeve on the output shaft of the motor 4. Two lead screws 7 are rotatably installed in the box body 1, and one end of the lead screw 7 extends through the box body 1 and is connected to the belt 5. The two lead screws 7 are arranged up and down and are located on the same vertical line. Two polished rods 9 are fixedly installed in the box body 1, and the two polished rods 9 are arranged one by one with the two lead screws 7. The installation height of the polished rod 9 is consistent with the installation height of the corresponding lead screw 7, and the polished rod 9 and the lead screw 7 are respectively arranged on both sides of the inside of the box body 1.

[0026] Two scrapers 11 are arranged at intervals in the upper and lower parts of the box body 1. The scrapers 11 include a support arm 111, a guide sleeve 112, a scraper protrusion 113, a scraper plate 114, a scraper spring 115 and a baffle guide rod 116. One end of the support arm 111 is fixedly sleeved in the middle of the guide sleeve 112. The guide sleeve 112 has a certain length, and both ends of the guide sleeve 112 protrude from the support arm 111. The lead screw 7 is threadedly sleeved with the guide sleeve 112, and the other end of the support arm 111 is slidably installed with the polished rod 9. The polished rod 9 plays a guiding role to prevent the support arm 111 from rotating under the drive of the lead screw 7. When the lead screw 7 rotates, the support arm 111 moves axially along the lead screw 7.

[0027] There are multiple scraper springs 115, which are spaced between the support arm 111 and the scraper plate 114. The upper end of the scraper spring 115 is fixedly mounted on the support arm 111, and the lower end of the scraper spring 115 is fixedly mounted on the scraper plate 114. A sliding column 117 is sleeved inside the scraper spring 115. The top end of the sliding column 117 is fixedly mounted on the support arm 111, and the bottom end of the sliding column 117 is movably plugged with the scraper plate 114. The sliding column 117 plays a guiding role to limit the mutual movement between the support arm 111 and the scraper plate 114 in the horizontal direction.

[0028] The scraper protrusion 113 is fixedly mounted on the bottom surface of the support arm 111, and the scraper protrusion 113 and the guide sleeve 112 are located at the same end of the support arm 111. There are two baffle guide rods 116, which penetrate the scraper plate 114 and are fixedly mounted thereon. The two ends of the baffle guide rods 116 extend out of the scraper plate 114. In the initial state, the support arm 111 is not at the limit position at both ends of the lead screw 7, the baffle guide rods 116 do not contact the baffle 16, and the baffle 16 is in a closed state. Top springs 14 are fixedly mounted on the four corners of the inner wall of the box body 1 below the scraper plate 114, and a screen 12 is fixedly mounted on the top of the top spring 14. A screen protrusion 121 is fixedly mounted on one side of the upper surface of the screen 12 at intervals. The screen protrusion 121 and the scraper protrusion 113 are arranged on the same side of the box body 1, and the lower end of the scraper protrusion 113 and the upper end of the screen protrusion 121 are both in the shape of arc surfaces. In the initial state, the screen 12 is in close contact with the scraper plate 114, the scraper protrusion 113 is in contact with the screen 12, and the scraper spring 115 is in a compressed state. When the scraper protrusion 113 moves, the scraper protrusion 113 will contact the screen protrusion 121. When the lowest point of the scraper protrusion 113 contacts the highest point of the screen protrusion 121, the scraper protrusion 113 will press the screen protrusion 121, and the top spring 14 will be in a compressed state, so that the screen 12 drops. When the scraper protrusion 113 continues to move, the lowest point of the scraper protrusion 113 gradually separates from the highest point of the screen protrusion 121, and the top spring 14 rebounds, and the screen 12 is reset. When the scraper protrusion 113 continues to move and contacts the next screen protrusion 121, the cycle repeats. During this process, the scraper protrusion 113 moves at a relatively fast speed, and the scraper protrusion 113 can quickly contact different screen protrusions 121, thereby driving the screen 12 to move up and down quickly and produce a vibration effect. When the lowest point of the scraper protrusion 113 contacts the highest point of the screen protrusion 121, the screen 12 moves downward relative to the initial position, and the compressed scraper spring 115 stretches and pushes the scraper plate 114 to move downward, so that the scraper plate 114 is close to the screen 12 and moves downward with the screen 12. Since the scraper protrusion 113 and the screen protrusion 121 are small in size, the stroke of the screen 12 moving up and down during the vibration process is also small, which makes the scraper plate 114 always close to the screen 12.

[0029] Two discharging mechanisms are provided on both sides of the box body 1, and the discharging mechanisms include a slag outlet 15, a baffle 16 and a rotating shaft 17. There are four slag outlets 15, and the slag outlets 15 are fixedly installed in the middle of the left and right sides of the box body 1. In the initial state, the bottom surface of the slag outlet 15 is flush with the upper surface of the screen 12, and the baffle 16 is hinged to the slag outlet 15 through the rotating shaft 17. A torsion spring is provided between the baffle 16 and the rotating shaft 17, so as to realize the elastic hinge of the baffle 16 and the slag outlet 15. In the normal state, the baffle 16 is close to the slag outlet 15 to prevent the fermentation liquid from flowing out directly from the slag outlet 15.

[0030] Two scrapers 11 are provided, and two screens 12 cooperating with the support arm 111 are also provided, and the two screens 12 are arranged one above and one below. The aperture of the upper screen 12 is larger than that of the lower screen 12. The lower screen 12 filters more finely, and the fermentation liquid is double-filtered, which improves the filtering accuracy.

[0031] When in use, first plug the discharge port 3 with the plug 19, and pour in an appropriate amount of fermentation liquid to be filtered. Start the motor 4, which drives the lead screw 7 to rotate through the belt 5. The lead screw 7 rotates and drives the guide sleeve 112 to move axially along the lead screw 7. The support arm 111 fixedly mounted with the guide sleeve 112 drives the scraper plate 114 to scrape the fermentation liquid on the screen 12 and move it. At the same time, the scraper protrusion 113 gradually contacts the screen protrusion 121 and drives the screen 12 to vibrate. Under the vibration of the screen 12, the liquid is accelerated to pass through the screen 12, and the remaining fermentation liquid residue is scraped and pushed by the scraper plate 114. As the scraper plate 114 moves, the fermentation liquid residue is scraped by the scraper plate 114 to the slag discharge port 15 on one side of the box body 1. When the scraper plate 114 is a certain distance away from the slag outlet 15, the baffle guide rod 116 on the scraper plate 114 pushes the baffle plate 16 away. After the baffle plate 16 is pushed away, the fermentation liquid residue is discharged from the outside of the box body 1 through the slag outlet 15 as the scraper plate 114 pushes. When the scraper plate 11 as a whole reaches one side of the box body 1, the rotation direction of the motor 4 is adjusted, the scraper plate 11 moves in the opposite direction, and the screen 12 vibrates again. At this time, new fermentation liquid is poured into the box body 1. The device as a whole repeats the above actions to perform a new round of filtration.

[0032] After several filtrations, when the filtrate is stored to a certain amount, the plug 19 is pulled out and the filtrate is discharged from the discharge port 3.

[0033] By coordinating the lead screw 7, the scraper 11, the screen 12 and the top spring 14, the scraper plate 114 pushes the fermentation liquid for filtration while the screen 12 generates vibration to accelerate the filtration of the fermentation liquid, thereby improving the filtration efficiency. The device can simultaneously push, scrape and vibrate the fermentation liquid only by rotating the motor 4, and can quickly complete the filtration work only by a single power source. The setting of a single power source makes the structure of the device itself simpler and the cost lower. At the same time, the single power source reduces the probability of failure of the device during operation, improves durability, and improves the degree of automation of the device.

[0034] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. A fermentation liquid filtering device, comprising a housing (1) and a plurality of supporting legs (2) fixedly mounted on the lower surface of the housing (1), It is characterized in that The upper part of the box body (1) is open, and a liquid discharge mechanism is provided at the bottom of the left side of the box body (1). Two lead screws (7) are rotatably installed in the box body (1), and one end of the lead screw (7) extends through the box body (1) and is connected to the transmission mechanism. The two lead screws (7) are arranged up and down and are located on the same vertical line. Two polished rods (9) are fixedly installed in the box body (1), and the polished rods (9) and the lead screws (7) are arranged on both sides of the box body (1) in a one-to-one correspondence. Two scrapers (11) are arranged in the box body (1) at intervals up and down. ), the scraper (11) comprises a support arm (111), a guide sleeve (112), a scraper protrusion (113), a scraper plate (114), a scraper spring (115) and a baffle guide rod (116), one end of the support arm (111) is fixedly sleeved in the middle of the guide sleeve (112), the lead screw (7) and the guide sleeve (112) are threadedly sleeved, the other end of the support arm (111) is slidably mounted on the light rod (9), and there are a plurality of scraper springs (115), which are spaced apart between the support arm (111) and the scraper. The upper end of the scraper spring (115) is fixedly mounted on the support arm (111), the lower end of the scraper spring (115) is fixedly mounted on the scraper plate (114), a sliding column (117) is sleeved inside the scraper spring (115), the top end of the sliding column (117) is fixedly mounted on the support arm (111), the bottom end of the sliding column (117) is movably plugged with the scraper plate (114), the scraper protrusion (113) is fixedly mounted on the bottom surface of the support arm (111), and the baffle guide rod (116) penetrates the scraper plate (114). 14) and is fixedly mounted therewith, top springs (14) are fixedly mounted at the four corners of the inner wall of the box body (1) below the scraper plate (114), a screen (12) is fixedly mounted on the top of the top spring (14), a screen protrusion (121) is fixedly mounted on one side of the upper surface of the screen (12) at intervals, the screen protrusion (121) and the scraper protrusion (113) are arranged on the same side of the box body (1), in the initial state, the scraper spring (115) is in a compressed state, and two discharge mechanisms are arranged on both sides of the box body (1).

2. The fermentation liquid filtering device according to claim 1, It is characterized in that The liquid discharge mechanism comprises a discharge port (3) and a plug (19); the discharge port (3) is fixedly mounted on the inner wall of the left bottom of the box body (1); and the plug (19) is matched and mounted on the discharge port (3).

3. The fermentation liquid filtering device according to claim 1, It is characterized in that The transmission mechanism comprises a motor (4) and a belt (5), wherein the number of the belts (5) is two, and the two belts (5) are both transmission-set with the rotating shaft of the motor (4), and the lead screw (7) is transmission-connected with the motor (4) via the belt (5).

4. The fermentation liquid filtering device according to claim 3, It is characterized in that The motor (4) is a reversible motor.

5. The fermentation liquid filtering device according to claim 1, It is characterized in that The number of the baffle guide rods (116) is two.

6. The fermentation liquid filtering device according to claim 1, It is characterized in that The lower end of the scraper protrusion (113) and the upper end of the screen protrusion (121) are both in the shape of arc surfaces.

7. The fermentation liquid filtering device according to claim 1, It is characterized in that There are two sieves (12), and the filtration aperture of the upper sieve (12) is larger than the filtration aperture of the lower sieve (12).

8. The fermentation liquid filtering device according to claim 1, It is characterized in that The discharge mechanism comprises a slag discharge port (15), a baffle (16) and a rotating shaft (17). The discharge mechanism comprises a slag discharge port (15), a baffle (16) and a rotating shaft (17). There are four slag discharge ports (15). The slag discharge ports (15) are arranged in the middle of the left and right sides of the box body (1). The baffle (16) is hinged to the slag discharge port (15) through the rotating shaft (17). In an initial state, the bottom surface of the slag discharge port (15) is flush with the upper surface of the screen (12).

Citation Information

Patent Citations

  • Fermentation liquid filtering device

    CN219002259U