Granulator for organic fertilizer production
By introducing a mixing and cutting mechanism into the granulator for organic fertilizer production, the problems of insufficient mixing of raw materials and quantitative cutting are solved, uniform mixing of organic fertilizers and small particle forming are achieved, and the granulation quality is improved.
Patent Information
- Application Number
- CN202420732238.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing granulator for organic fertilizer production cannot stir the raw materials, resulting in insufficient mixing and quantitative cutting, which affects the granulation quality of organic fertilizer.
A granulator including a granulation mechanism and a cutting mechanism is designed. The granulation mechanism realizes stirring and quantitative cutting of raw materials through a mixing box and a quantitative tray. The cutting mechanism cuts the strip organic fertilizer into small particles through a pelletizing knife.
The uniform mixing and quantitative investment of raw materials is achieved, the fertilizer efficiency and granulation quality of organic fertilizer are improved, and the granulation effect is improved by cutting into small particles.
Smart Images
Figure CN222173977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of organic fertilizer production, in particular to a granulator for organic fertilizer production. Background Art
[0002] Organic fertilizer is an important agricultural input. It is a nutrient-rich substance formed by the decomposition of animal and plant residues by microorganisms. The production of organic fertilizer mainly includes the steps of raw material collection, pretreatment, fermentation, granulation, drying, cooling, screening, packaging, etc. The existing granulator cannot stir the raw materials when in use, resulting in insufficient mixing between the raw materials. In addition, in the process of feeding the raw materials, it is impossible to avoid excessive or insufficient raw material input, which affects the granulation effect and quality of the organic fertilizer.
[0003] According to the description of a high-efficiency granulator for organic fertilizer production published on the patent website (authorization announcement number: CN215277195U), the high-efficiency granulator for organic fertilizer production includes "a base, a material barrel, a control box, a rotating motor", etc. to granulate organic fertilizer.
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] The high-efficiency granulator for organic fertilizer production utilizes a base, a material barrel, a control box, a rotating motor, etc. to granulate the organic fertilizer. However, when the granulator is in use, the raw materials are directly put into the material barrel through the feed port without stirring the raw materials, which affects the mixing effect of the raw materials, and cannot achieve quantitative feeding, which affects the granulation quality of the organic fertilizer. Therefore, it is necessary to improve the granulator. Utility Model Content
[0006] The purpose of the utility model is to provide a granulator for organic fertilizer production to solve the problems raised in the above background technology.
[0007] To achieve the above object, the utility model provides the following technical solution: a granulator for organic fertilizer production, comprising a granulator body, a granulator mechanism is arranged on the top of the granulator body, and a cutting mechanism is arranged on the right side of the granulator mechanism;
[0008] The granulation mechanism comprises a material discharge component and a granulation component. The material discharge component is arranged on the top of the granulation component, and the granulation component is arranged on the top of the granulator body.
[0009] Preferably, the unloading component includes a load-bearing frame, which is fixedly connected to the top of the granulation component, a mixing box is fixedly connected to the inner side of the load-bearing frame, a feeding port is fixedly connected to the top of the mixing box, a first servo motor is fixedly connected to the top of the mixing box, a first rotating rod is fixedly connected to the bottom of the first servo motor, the bottom of the first rotating rod is rotatably connected to the bottom of the mixing box, a stirring rod is fixedly connected to the periphery of the first rotating rod, a quantitative disk is provided at the bottom of the mixing box, the inner bottom of the quantitative disk is in contact with the bottom of the mixing box, a second rotating rod is fixedly connected to the bottom of the quantitative disk, the second rotating rod is rotatably connected to the inside of the granulation component, a worm gear is fixedly connected to the periphery of the quantitative disk, a worm is meshed with the left side of the worm gear, a second servo motor is fixedly connected to the front side of the worm, and the second servo motor is fixedly connected to the top of the granulation component.
[0010] Preferably, scrapers are fixedly connected to the left and right sides of the stirring rod, and the left side of the scraper is in contact with the inner wall of the stirring box, so that the raw materials attached to the inner wall of the stirring box can be cleaned by the scraper to prevent the raw materials from sticking.
[0011] Preferably, through holes are provided at the bottom of the mixing box and the bottom of the quantitative disk, and the through holes correspond to each other, so that the mixed raw materials can enter the placement cavity for granulation through the through holes.
[0012] Preferably, the granulation assembly includes a load-bearing column, which is fixedly connected to the top of the granulator body, a granulation box is fixedly connected to the top of the load-bearing column, a placement cavity is opened inside the granulation box, a cylinder is fixedly connected to the left side of the granulation box, a push plate is fixedly connected to the right side of the cylinder, the push plate is slidably connected to the placement cavity, a screen is fixedly connected to the right side of the granulation box, a discharge port is fixedly connected to the bottom of the right side of the granulation box, and the top of the granulation box is fixedly connected to the bottom of the load-bearing frame.
[0013] Preferably, a circular hole is provided on the top of the granulation box, and the circular hole corresponds to the position of the through hole. The push plate is circular, and the outer periphery of the push plate contacts the inner wall of the placement cavity. A limiting hole corresponding to the size of the second rotating rod is provided inside the granulation box, and the second rotating rod is rotatably connected to the limiting hole to facilitate the raw materials to enter the placement cavity through the circular hole, and the raw materials in the placement cavity can be pushed to the vicinity of the screen through the push plate to carry out granulation.
[0014] Preferably, the cutting mechanism includes a concave frame, which is fixedly connected to the right side of the granulation box, a third servo motor is fixedly connected inside the concave frame, a third rotating rod is fixedly connected to the left side of the third servo motor, the left side of the third rotating rod is rotatably connected to the right side of the screen, and a pelletizer is fixedly connected to the periphery of the third rotating rod.
[0015] Preferably, the left side of the pelletizer is in contact with the right side of the screen, and two pelletizers are provided. The two pelletizers are respectively fixedly connected to the periphery of the third rotating rod, so that the organic fertilizer strips filtered by the screen can be cut into small particles by the pelletizer, and the material can be cut into small particles to form it.
[0016] Compared with the prior art, the utility model provides a granulator for organic fertilizer production, which has the following beneficial effects:
[0017] 1. The granulator for organic fertilizer production can stir the raw materials before granulating the organic fertilizer by means of the granulating mechanism. By stirring, different raw materials can be mixed together so that each fertilizer particle can contain uniform nutrients, thereby improving the fertilizer efficiency of the fertilizer. The raw materials can be quantitatively fed by the rotation of the quantitative disk. The quantitative feeding can avoid excessive or insufficient input of raw materials, thereby improving the effect and quality of organic fertilizer granulation. First, the organic fertilizer raw materials are fed into the mixing box through the feeding port, and the stirring rod fixedly connected to the periphery of the first rotating rod is driven to rotate by the first servo motor, so that the stirring rod fully mixes the raw materials in the mixing box. When the stirring rod rotates, it will drive the scraper to clean the raw materials attached to the inner wall of the mixing box to prevent the raw materials from sticking and affecting the mixing effect next time. When it is necessary to unload the material, the worm is driven to rotate by the second servo motor, so that the worm drives the quantitative disk fixedly connected to the inner side of the worm gear to rotate. When the through hole at the bottom of the quantitative disk rotates to be consistent with the through hole at the bottom of the mixing box, the raw materials can pass through the through hole into the circular hole and finally enter the placement cavity. When the quantitative disk rotates, it will drive the second rotating rod to rotate in the limit hole to ensure the stability of the quantitative disk during rotation. Then the cylinder drives the push plate to extrude the mixed raw materials in the placement cavity, and finally leak out through the screen.
[0018] 2. The granulator for organic fertilizer production can realize that when the extruded raw material is filtered out from the screen, the strip-shaped organic fertilizer can be cut into small particles by the pelletizer through the arranged cutting mechanism, and the material is cut into small particles to be formed, thereby realizing the granulation work. When the extruded raw material is filtered out from the screen, the third servo motor drives the third rotating rod to rotate, so that the third rotating rod drives the pelletizer to rotate, and the strip-shaped organic fertilizer can be cut into small particles by the pelletizer. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the granulation mechanism structure;
[0022] Figure 3 It is a schematic diagram of the structure of the blanking component;
[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of a mixing box;
[0024] Figure 5 It is a schematic diagram of the bottom structure of the mixing box;
[0025] Figure 6 It is a schematic diagram of the structure of the granulation component;
[0026] Figure 7 It is a schematic diagram of the cutting mechanism structure.
[0027] In the figure: 1. granulator body; 2. granulating mechanism; 3. cutting mechanism; 21. unloading assembly; 22. granulating assembly; 211. load-bearing frame; 212. stirring box; 213. first servo motor; 214. feeding port; 215. first rotating rod; 216. stirring rod; 217. second rotating rod; 218. quantitative disk; 219. worm gear; 2191. worm; 2192. second servo motor; 221. load-bearing column; 222. placement cavity; 223. granulating box; 224. cylinder; 225. push plate; 226. screen; 227. unloading port; 31. concave frame; 32. third servo motor; 33. third rotating rod; 34. pelletizing knife. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] The utility model provides the following technical solutions:
[0031] Embodiment 1
[0032] See also Figure 1-7 The utility model provides a technical solution: a granulator for organic fertilizer production, including a granulator body 1, a granulator mechanism 2 is arranged on the top of the granulator body 1, a cutting mechanism 3 is arranged on the right side of the granulator mechanism 2, the granulator mechanism 2 includes a feeding component 21 and a granulating component 22, the feeding component 21 is arranged on the top of the granulating component 22, and the granulating component 22 is arranged on the top of the granulator body 1.
[0033] The unloading assembly 21 includes a load-bearing frame 211, which is fixedly connected to the top of the granulating assembly 22, a mixing box 212 is fixedly connected to the inner side of the load-bearing frame 211, a feeding port 214 is fixedly connected to the top of the mixing box 212, a first servo motor 213 is fixedly connected to the top of the mixing box 212, a first rotating rod 215 is fixedly connected to the bottom of the first servo motor 213, the bottom of the first rotating rod 215 is rotatably connected to the bottom of the mixing box 212, a stirring rod 216 is fixedly connected to the periphery of the first rotating rod 215, a quantitative disk 218 is provided at the bottom of the mixing box 212, the inner bottom of the quantitative disk 218 is in contact with the bottom of the mixing box 212, a second rotating rod 217 is fixedly connected to the bottom of the quantitative disk 218, and the second rotating rod 218 is fixedly connected to the bottom of the mixing box 212. The movable rod 217 is rotatably connected to the inside of the granulation component 22, and a worm gear 219 is fixedly connected to the periphery of the quantitative disk 218. A worm 2191 is meshed on the left side of the worm gear 219, and a second servo motor 2192 is fixedly connected to the front side of the worm 2191. The second servo motor 2192 is fixedly connected to the top of the granulation component 22. Scrapers are fixedly connected to the left and right sides of the stirring rod 216. The left side of the scraper is in contact with the inner wall of the stirring box 212, so that the scraper can be used to clean the raw materials attached to the inner wall of the stirring box 212 to prevent the raw materials from sticking. Through holes are provided at the bottom of the stirring box 212 and the bottom of the quantitative disk 218, and the through holes correspond to each other, so that the stirred raw materials can enter the placement cavity 222 for granulation through the through holes.
[0034] See also Figure 1-7The utility model provides a technical solution: a granulating component 22 includes a load-bearing column 221, the load-bearing column 221 is fixedly connected to the top of the granulator body 1, a granulating box 223 is fixedly connected to the top of the load-bearing column 221, a placement cavity 222 is provided inside the granulating box 223, a cylinder 224 is fixedly connected to the left side of the granulating box 223, a push plate 225 is fixedly connected to the right side of the cylinder 224, the push plate 225 is slidably connected to the placement cavity 222, a screen 226 is fixedly connected to the right side of the granulating box 223, and a discharge port 227 is fixedly connected to the bottom of the right side of the granulating box 223. The top of the granulation box 223 is fixedly connected to the bottom of the load-bearing frame 211, and a circular hole is opened on the top of the granulation box 223. The positions of the circular hole and the through hole correspond to each other. The push plate 225 is circular, and the outer periphery of the push plate 225 contacts the inner wall of the placement cavity 222. A limiting hole corresponding to the size of the second rotating rod 217 is opened inside the granulation box 223, and the second rotating rod 217 is rotatably connected to the limiting hole, so that the raw materials can pass through the circular hole into the placement cavity 222, and the raw materials in the placement cavity 222 can be pushed to the vicinity of the screen 226 through the push plate 225 to carry out granulation.
[0035] Embodiment 2
[0036] See also Figure 1-7 On the basis of the first embodiment, the cutting mechanism 3 further comprises a concave frame 31, the concave frame 31 is fixedly connected to the right side of the granulation box 223, a third servo motor 32 is fixedly connected inside the concave frame 31, a third rotating rod 33 is fixedly connected to the left side of the third servo motor 32, the left side of the third rotating rod 33 is rotatably connected to the right side of the screen 226, a pelletizer 34 is fixedly connected to the periphery of the third rotating rod 33, the left side of the pelletizer 34 is in contact with the right side of the screen 226, two pelletizers 34 are provided, and the two pelletizers 34 are respectively fixedly connected to the periphery of the third rotating rod 33, so that the organic fertilizer strips filtered by the screen 226 can be cut into small particles by the pelletizer 34, and the material can be cut into small particles to be formed.
[0037] In actual operation, when the device is used, first, the organic fertilizer raw material is put into the mixing box 212 through the feeding port 214, and the stirring rod 216 fixedly connected to the periphery of the first rotating rod 215 is driven to rotate by the first servo motor 213, so that the stirring rod 216 fully mixes the raw materials in the mixing box 212, and when the stirring rod 216 rotates, it will drive the scraper to clean the raw materials attached to the inner wall of the mixing box 212 to prevent the raw materials from sticking and affecting the next mixing effect. When it is necessary to unload the material, the worm 2191 is driven to rotate by the second servo motor 2192, so that the worm 2191 drives the quantitative disk 218 fixedly connected to the inner side of the worm wheel 219 to rotate. When the through hole at the bottom of the quantitative disk 218 rotates to be consistent with the through hole at the bottom of the mixing box 212, the quantitative disk 218 can be unloaded. The raw material enters the circular hole through the through hole and finally enters the placement chamber 222. When the quantitative disk 218 rotates, it will drive the second rotating rod 217 to rotate in the limiting hole to ensure the stability of the quantitative disk 218 during rotation. The push plate 225 is then driven by the cylinder 224 to extrude the stirred raw material in the placement chamber 222, and finally leak out through the screen 226. When the extruded raw material is filtered out from the screen 226, the third servo motor 32 drives the third rotating rod 33 to rotate, so that the third rotating rod 33 drives the pelletizer 34 to rotate. The pelletizer 34 can cut the strip-shaped organic fertilizer into small particles for granulation. The staff only needs to place the collecting device at the bottom of the discharge port 227 to collect the cut granular organic fertilizer.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A granulator for producing organic fertilizer, comprising a granulator body (1), characterized in that: A granulating mechanism (2) is arranged on the top of the granulator body (1), and a cutting mechanism (3) is arranged on the right side of the granulating mechanism (2); The granulation mechanism (2) comprises a material discharge component (21) and a granulation component (22), wherein the material discharge component (21) is arranged on the top of the granulation component (22), and the granulation component (22) is arranged on the top of the granulator body (1); The unloading assembly (21) comprises a load-bearing frame (211), the load-bearing frame (211) is fixedly connected to the top of the granulation assembly (22), a stirring box (212) is fixedly connected to the inner side of the load-bearing frame (211), a feeding port (214) is fixedly connected to the top of the stirring box (212), a first servo motor (213) is fixedly connected to the top of the stirring box (212), a first rotating rod (215) is fixedly connected to the bottom of the first servo motor (213), the bottom of the first rotating rod (215) is rotatably connected to the bottom of the stirring box (212), and a stirring rod (216) is fixedly connected to the periphery of the first rotating rod (215), A quantitative disk (218) is provided at the bottom of the mixing box (212), the inner bottom of the quantitative disk (218) is in contact with the bottom of the mixing box (212), a second rotating rod (217) is fixedly connected to the bottom of the quantitative disk (218), the second rotating rod (217) is rotatably connected to the inside of the granulation component (22), a worm wheel (219) is fixedly connected to the periphery of the quantitative disk (218), a worm (2191) is meshed on the left side of the worm wheel (219), a second servo motor (2192) is fixedly connected to the front side of the worm (2191), and the second servo motor (2192) is fixedly connected to the top of the granulation component (22); The granulation assembly (22) comprises a load-bearing column (221), wherein the load-bearing column (221) is fixedly connected to the top of the granulator body (1), a granulation box (223) is fixedly connected to the top of the load-bearing column (221), a placement cavity (222) is provided inside the granulation box (223), a cylinder (224) is fixedly connected to the left side of the granulation box (223), a push plate (225) is fixedly connected to the right side of the cylinder (224), the push plate (225) is slidably connected to the placement cavity (222), a screen (226) is fixedly connected to the right side of the granulation box (223), a discharge port (227) is fixedly connected to the bottom of the right side of the granulation box (223), and the top of the granulation box (223) is fixedly connected to the bottom of the load-bearing frame (211).
2. A granulator for producing organic fertilizer according to claim 1, characterized in that: Scrapers are fixedly connected to the left and right sides of the stirring rod (216), and the left side of the scraper is in contact with the inner wall of the stirring box (212).
3. A granulator for producing organic fertilizer according to claim 1, characterized in that: The bottom of the mixing box (212) and the bottom of the quantitative plate (218) are both provided with through holes, and the through holes correspond to each other.
4. A granulator for producing organic fertilizer according to claim 1, characterized in that: A circular hole is provided on the top of the granulation box (223), and the circular hole corresponds to the position of the through hole. The push plate (225) is circular, and the outer periphery of the push plate (225) contacts the inner wall of the placement cavity (222). A limiting hole corresponding to the size of the second rotating rod (217) is provided inside the granulation box (223), and the second rotating rod (217) is rotatably connected in the limiting hole.
5. A granulator for producing organic fertilizer according to claim 1, characterized in that: The cutting mechanism (3) comprises a concave frame (31), the concave frame (31) is fixedly connected to the right side of the granulation box (223), a third servo motor (32) is fixedly connected inside the concave frame (31), a third rotating rod (33) is fixedly connected to the left side of the third servo motor (32), the left side of the third rotating rod (33) is rotatably connected to the right side of the screen (226), and a pelletizing knife (34) is fixedly connected to the periphery of the third rotating rod (33).
6. A granulator for producing organic fertilizer according to claim 5, characterized in that: The left side of the pelletizer (34) contacts the right side of the screen (226). Two pelletizers (34) are provided, and the two pelletizers (34) are respectively fixedly connected to the periphery of the third rotating rod (33).