Flaxseed extract processing device
By designing a processing device including transmission motor, cylinder assembly and screen in flaxseed extraction technology, the problem of flaxseed not being completely ground is solved, efficient extraction and high-quality treatment of flaxseeds are achieved, and the overall extraction efficiency and Product quality.
Patent Information
- Application Number
- CN202420865273.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-23
AI Technical Summary
Existing flaxseed extraction technology During the pretreatment process, the incomplete grinding of flaxseeds leads to low extraction efficiency and quality, increasing production costs and time.
A flaxseed extract processing device including a pretreatment tank, a transmission motor, a cylinder assembly, agitating roller, a grinding body and a screen mesh is designed. The agitating roller and agitating body are driven by a transmission motor to stir and grind, and the cylinder assembly is extruded. Press and filter with a screen to ensure that the flax seeds are fully broken and extracted.
Effective extrusion, stirring and grinding of flax seeds is achieved, the extraction efficiency and product quality are improved, the uniform treatment and efficient extraction of flax seeds are ensured, and the production cost is reduced.
Smart Images
Figure CN222174188U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plant extraction, in particular to a flaxseed extract processing device. Background Art
[0002] Flaxseed is an important oil crop, rich in α-linolenic acid, flaxseed flavonoids, dietary fiber and other nutrients, and has multiple benefits for human health. Flaxseed extract is widely used in food, medicine, cosmetics and other fields due to its unique health care function. At present, the extraction of active ingredients from flaxseed mainly includes pretreatment, extraction and separation, drying and crushing, and refining.
[0003] Although existing extraction technologies can extract beneficial components from flax seeds, these methods have some obvious disadvantages. For example, in the process of pretreatment in the existing technology, the ground flax seeds are often not completely ground before entering the next process, resulting in more flax seed particles in the separation and extraction process, making it difficult to achieve high-efficiency and high-quality extraction, increasing production costs and time. Utility Model Content
[0004] The utility model aims to provide a flax seed extract processing device to solve the problem that the flax seeds are often not completely ground before the next process is carried out during the grinding process in the existing flax seed pretreatment link, thereby reducing the efficiency of the entire flax seed extraction process.
[0005] The technical solution of the utility model to solve the above technical problems is as follows:
[0006] A flax seed extract processing device comprises: a frame and a pretreatment tank body arranged on the frame body, a transmission motor and a cylinder assembly are arranged on the top of the pretreatment tank body, the cylinder assembly is used to squeeze the flax seeds downward, and a material discharge assembly is arranged obliquely on the side wall of the pretreatment tank body;
[0007] The bottom of the transmission motor is respectively connected with a stirring roller and a grinding body, the bottom of the pretreatment tank is provided with a grinding base matched with the grinding body, a grinding cavity is formed between the grinding body and the grinding base, and the bottom of the grinding base is provided with a blocking net to prevent flax seeds from leaking.
[0008] The above technical solution has the following beneficial effects: a transmission motor and a cylinder assembly are arranged in the pretreatment tank, so that the flax seeds can be effectively squeezed, stirred and ground in the device. The transmission motor drives the stirring roller and the grinding body to help the flax seeds to be better ground; the cylinder assembly further strengthens the crushing and extraction process of the flax seeds through the action of the squeezing disk.
[0009] Furthermore, the material discharge assembly includes a material discharge barrel arranged outside the opening of the pretreatment tank body, and a material discharge motor and a threaded material discharge shaft connected to the output end of the material discharge motor are arranged inside the material discharge barrel.
[0010] The unloading assembly includes an unloading barrel, an unloading motor and a threaded unloading shaft, which can realize accurate unloading and control of flax seeds, ensure that an appropriate amount of flax seeds enters the pretreatment tank, and improve the processing efficiency and quality.
[0011] Furthermore, the cylinder assembly includes a solenoid valve arranged on the top of the pretreatment tank body and a telescopic rod connected to the output end of the solenoid valve, and an extrusion disk is arranged at the end of the telescopic rod.
[0012] Furthermore, the shape of the extrusion disk is adapted to the shape of the inner wall of the pretreatment tank.
[0013] Furthermore, a collecting box for containing ground flax seeds is provided at the bottom of the frame, and the shape of the collecting box is adapted to the inner shape of the pretreatment tank.
[0014] Furthermore, a screen is provided at the bottom of the pretreatment tank.
[0015] Furthermore, the mesh shape of the screen is circular or hexagonal.
[0016] Furthermore, the mesh shape of the screen is square or trapezoidal.
[0017] By using the grinding base and screen at the bottom of the pre-treatment tank, the flax seeds can be effectively ground and filtered, improving the extraction rate and the quality of the extract. The screen's round, hexagonal, square or trapezoidal shape design helps to effectively filter flax seed particles of different sizes and shapes.
[0018] The utility model has the following beneficial effects:
[0019] The utility model controls the telescopic rod to push the extrusion plate through the solenoid valve in the cylinder assembly, thereby realizing automatic and uniform extrusion of flax seeds, improving the efficiency of flax seed crushing, and adjusting the extrusion force as needed to ensure that the flax seeds are fully broken for the subsequent effective extraction of oil and other components. The transmission motor drives the stirring roller and the grinding body to work, so that the flax seeds are fully ground in the pretreatment tank body. The design of the grinding base ensures the stability and efficiency of the grinding process, which is conducive to improving the extraction rate and quality of flaxseed oil. The unloading motor in the unloading assembly cooperates with the threaded unloading shaft to realize quantitative and timed unloading control, avoid blockage and ensure that the material continuously enters the pretreatment link, while also keeping the material in the pretreatment tank body in a suitable loading state at all times.
[0020] The utility model can accurately control the conveying amount and speed of flax seeds, ensure that the materials enter the grinding area evenly and stably, avoid excessive accumulation or idling, and improve the overall processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 It is the internal structure diagram of the utility model;
[0023] Figure 1 to Figure 2 The reference numerals shown in the figure represent respectively: 1-pretreatment tank; 2-transmission motor; 3-discharging assembly; 31-discharging motor; 32-threaded discharging shaft; 33-discharging barrel; 4-cylinder assembly; 41-solenoid valve; 42-telescopic rod; 43-extrusion plate; 5-grinding body; 6-grinding base; 7-stirring roller; 8-screen; 9-collecting box; 10-frame; 11-grinding chamber; 12-screen. DETAILED DESCRIPTION
[0024] The following is a clear and complete description of the technical solution of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0025] Please refer to Figure 1-2 The present embodiment provides a flax seed extract processing device, which has a reasonable structural design, is easy to operate, and can effectively improve the flax seed extraction efficiency and product quality. Specifically, the device body is a frame 10, on which a pretreatment tank 1 is fixedly installed. The top of the pretreatment tank 1 is equipped with a transmission motor 2 and a cylinder assembly 4, which work together to achieve efficient pretreatment of flax seeds. The transmission motor 2 is respectively connected to a stirring roller 7 and a grinding body 5 through a driving mechanism (such as a combination of a coupling and a driving shaft). The stirring roller 7 is located inside the pretreatment tank 1 and can rotate to stir the flax seeds, promoting them to evenly enter the grinding contact surface between the grinding body 5 and the grinding base 6, which is beneficial to the subsequent grinding process. The top of the grinding base 6 is inclined to promote the flax seeds to enter the grinding channel. A grinding chamber 11 is formed between the grinding body 5 and the grinding base 6. The flax seeds are evenly ground in the grinding chamber 11. In order to prevent the unground flax seeds from directly leaking out from the bottom, a blocking net 12 is set at the bottom of the grinding base 6. The blocking net 12 can be set with one or more layers as needed, and the coarseness of the mesh can also be adjusted according to flax seeds of different sizes.
[0026] The grinding body 5 is located at the bottom of the pretreatment tank body 1, and forms a grinding matching structure with the grinding base 6 fixed to the bottom of the tank body. When the transmission motor 2 drives the grinding body 5 to rotate, a shear force is generated between the grinding body 5 and the grinding base 6, and the flax seeds are finely ground to increase the rupture rate of the flax seed cell wall and release more effective ingredients. The cylinder assembly 4 includes a solenoid valve 41 and a telescopic rod 42. The solenoid valve 41 is installed on the top of the pretreatment tank body 1. By controlling the opening and closing of the solenoid valve 41, the telescopic action of the telescopic rod 42 can be adjusted. The end of the telescopic rod 42 is provided with an extrusion disk 43 that is adapted to the shape of the inner wall of the pretreatment tank body 1. When the cylinder assembly 4 is working, the telescopic rod 42 pushes the extrusion disk 43 to move downward, extruding the flax seeds in the pretreatment tank body 1, thereby improving the grinding and extraction efficiency.
[0027] The side wall of the pretreatment tank 1 is provided with a feed assembly 3 at an angle. The feed assembly 3 includes a feed barrel 33, inside which a feed motor 31 and a threaded feed shaft 32 are provided. The feed motor 31 drives the threaded feed shaft 32 to rotate, and the flax seeds to be pretreated are smoothly and quantitatively transported from the pretreatment tank 1 to the subsequent extraction equipment or storage container by the principle of threaded conveying. The inclined setting of the feed barrel 33 helps the flax seeds to fall smoothly and avoid blockage.
[0028] The screen 8 is located below the grinding base 6 in the pretreatment tank 1 and plays a filtering role. The screen 8 is preferably designed with a circular or hexagonal grid. The circular grid can improve the strength and stability of the grid to a certain extent, and is suitable for situations where it needs to withstand greater pressure or larger particles. If the flaxseed particles are large or irregular, the circular grid can better prevent the particles from getting stuck or blocked; the hexagonal grid has better filling and arrangement properties, and can be arranged more closely together, effectively preventing the particles from leaking out or getting stuck between the grids. Preferably, the screen 8 can also adopt a square or trapezoidal grid shape. The square grid is usually suitable for situations where the particles are relatively uniform and the shape is relatively regular. If the flaxseed particles are relatively consistent in size, the square grid can effectively filter the particles, and the layout of the square grid is relatively simple. The trapezoidal grid has a larger filtering area and opening, which is suitable for situations where a large number of particles need to be processed. If there are more flaxseed particles or efficient filtration is required, the trapezoidal grid can provide a larger filtering channel to reduce blockage and resistance.
[0029] A collecting box 9 for holding ground flax seeds is provided at the bottom of the frame 10. The shape of the collecting box 9 matches the internal shape of the pretreatment tank 1, ensuring that all qualified flax seed extracts after grinding can fall into the box, facilitating centralized collection and subsequent processing to avoid material loss.
[0030] The specific implementation steps of the utility model are:
[0031] Step 1: Place the flax seeds to be processed into the feeding component 3;
[0032] Step 2: Start the feeding motor 31 to feed the flax seeds into the pretreatment tank 1 through the threaded feeding shaft 32;
[0033] Step 3: Start the transmission motor 2, so that the stirring roller 7 and the grinding body 5 start working to stir and grind the flax seeds;
[0034] Step 4: Simultaneously start the cylinder assembly 4, and drive the squeezing plate 43 downward through the telescopic rod 42 to squeeze the flax seeds, thereby increasing the contact force between the flax seeds and the grinding body 5 and improving the extraction effect;
[0035] Step 5: After a certain period of treatment, turn off the motors and cylinder components, and take out the processed flaxseed extract in the collection box 9.
[0036] The flax seed extract processing device provided in this embodiment drives the stirring roller 7 to perform stirring pretreatment through the transmission motor 2, and finely grinds through the cooperation of the grinding body 5 and the grinding base 6, and then combines the extrusion effect of the cylinder component 4 to perform multi-directional and deep pretreatment of the flax seeds, significantly improving the flax seed extraction efficiency and product quality. In addition, the design of the unloading component 3 realizes the automatic and continuous transportation of the pretreated flax seeds, improving the working efficiency of the overall production line.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A flaxseed extract processing device, characterized in that: include: A frame (10) and a pretreatment tank (1) arranged on the frame (10), wherein a transmission motor (2) and a cylinder assembly (4) are respectively arranged on the top of the pretreatment tank (1), wherein the cylinder assembly is used to squeeze flax seeds downwards, and a material discharge assembly (3) is obliquely arranged on the side wall of the pretreatment tank (1); The bottom of the transmission motor (2) is respectively connected to a stirring roller (7) and a grinding body (5); the bottom of the pretreatment tank (1) is provided with a grinding base (6) matched with the grinding body (5); a grinding cavity (11) is formed between the grinding body (5) and the grinding base (6); and a blocking net (12) is provided at the bottom of the grinding base (6) to prevent flax seeds from leaking out.
2. The flaxseed extract processing device according to claim 1, characterized in that: The material discharge assembly (3) comprises a material discharge barrel (33) arranged outside the opening of the pretreatment tank (1), and a material discharge motor (31) and a threaded material discharge shaft (32) connected to the output end of the material discharge motor (31) are arranged inside the material discharge barrel (33).
3. The flaxseed extract processing device according to claim 2, characterized in that: The cylinder assembly (4) comprises a solenoid valve (41) arranged on the top of the pretreatment tank (1) and a telescopic rod (42) connected to the output end of the solenoid valve (41), and a squeezing disc (43) is provided at the end of the telescopic rod (42).
4. The flaxseed extract processing device according to claim 3, characterized in that: The shape of the squeezing plate (43) is adapted to the shape of the inner wall of the pretreatment tank (1).
5. The flaxseed extract processing device according to claim 1, characterized in that: A collecting box (9) for containing ground flax seeds is provided at the bottom of the frame (10); the shape of the collecting box (9) is adapted to the internal shape of the pretreatment tank (1).
6. The flaxseed extract processing device according to claim 1, characterized in that: A screen (8) is provided at the bottom of the pretreatment tank (1).
7. The flaxseed extract processing device according to claim 6, characterized in that: The mesh shape of the screen (8) is circular or hexagonal.
8. The flaxseed extract processing device according to claim 6, characterized in that: The mesh shape of the screen (8) is square or trapezoidal.