Spraying high-pressure nozzle structure
By introducing filtering booster heads and graded booster heads into the nozzle structure, combining conical surface shape diversion and cemented carbide or ceramic material, the existing nozzles are easily blocked and inconvenient to maintain, achieving efficient dust removal effect and Long-life nozzle design.
Patent Information
- Application Number
- CN202420288523.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-07
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-07
AI Technical Summary
The nozzle structures in existing steel rolling dust removal equipment have problems such as high cost, easy blockage, inconvenient maintenance, and inability to clean the filter structure, resulting in poor dust removal effect and short service life of the equipment.
A spray high-pressure nozzle structure including a filtering booster head and a hierarchical booster head is designed. The internal booster and filtration of water is achieved through a conical surface-shaped flow guide and a variable diameter structure to avoid water pressure impact, and carbide or Ceramic material improves strength and is threaded for easy maintenance.
It improves the dust removal effect and service life of the nozzle, reduces maintenance difficulty and cost, and ensures the stability and efficiency of high-pressure water jets.
Smart Images

Figure CN222174468U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of steel rolling dust removal equipment, and more specifically relates to a spray high-pressure nozzle structure. Background Art
[0002] In the bar rolling production line, the main work is to roll the incoming steel billet into the required shape. However, after the steel billet leaves the heating furnace and enters the transport roller, it is affected by the ambient temperature, causing the surface of the steel billet to cool down rapidly and the surface of the steel billet to undergo an oxidation reaction with the oxygen in the air, resulting in a thicker oxide layer on the surface of the steel billet. If the thick oxide layer is not removed, it will enter the rolling process and be rolled into the formed steel, which will cause internal defects or external cracks in the formed steel. However, since the oxide layer is thick, it requires the use of high-pressure wind or water to remove it. Generally, high-pressure water dephosphorization devices are used in production lines. On the one hand, high-pressure water spraying can remove the oxide on the surface of the steel billet. On the other hand, the oxide layer is broken under the impact of high-pressure water, generating a large amount of dust. and floating objects, so water also has a certain dust reduction effect. Therefore, it can be said that any steel company cannot do without high-pressure water dephosphorization equipment. However, if you want the high-pressure water dephosphorization equipment to spray high-pressure water, not only does it require a high system pressure, but it also requires a suitable nozzle structure, so that a better dephosphorization effect can be achieved. On the other hand, for steel companies that use hot metal sawing, the metal saw blade not only needs water to cool the teeth and saw surface, but also needs water to flush away the cuttings caught in the metal saw teeth. Therefore, it also needs to have water with a certain pressure. It also faces the problem of not only a high system pressure, but also a suitable nozzle structure, so that the cooling and slag removal effects can be good. In any case, we need to design a nozzle device that can not only solve special problems but also general problems.
[0003] Most of the nozzles used in the existing bar production lines are imported from abroad. The cost of each nozzle is very high, which is very unfavorable for the company's policy of reducing costs and increasing efficiency. In addition, the nozzle structure is easy to clog. Once clogged, it is very difficult to clean. In most cases, it is scrapped. On the other hand, the nozzle can only be welded to the branch pipe at the installation position. There is no threaded connection structure on the nozzle device. To replace the nozzle device, the welding position can only be cut. Therefore, this design is not conducive to equipment maintenance and repair. Not only is the service life short, but the maintenance efficiency is low. In addition, the nozzle is under the high-pressure impact of water for a long time, resulting in the filtration structure in the nozzle cannot be disassembled, so the inside cannot be cleaned. Utility Model Content
[0004] The purpose of the utility model is to provide a spray high-pressure nozzle structure in view of the deficiencies in the prior art. The nozzle structure includes a filtering booster head and a graded booster head, which can realize internal boosting and filtration of incoming water. In addition, the interior of the filtering booster head adopts a conical shape to achieve water diversion and force distribution, thereby avoiding water pressure impact on the nozzle structure.
[0005] In order to achieve the above object, the utility model provides a spray high-pressure nozzle structure, comprising:
[0006] The base has a first external thread and a second external thread respectively disposed on the outer peripheral surfaces of both ends;
[0007] A nozzle, one end of which is inserted into one end of the base, a first clamping portion is provided at the middle of the outer periphery of the nozzle, one end of the first clamping portion is matched with one end of the base, a first internal thread is provided at one end of the nozzle, and a through hole is provided at the other end of the nozzle;
[0008] A nozzle is disposed in the nozzle, an end of the nozzle is engaged with a hole wall of the via hole, and one end of the nozzle is connected with the via hole;
[0009] A stepped supercharger is arranged in the nozzle, one end of the stepped supercharger is connected to the other end of the nozzle;
[0010] A filter booster head, one end of which is inserted into the other end of the base, one end of which is provided with a third external thread matched with the first internal thread, and one end of which is connected with the other end of the graded supercharger;
[0011] A fixing nut has a second internal thread matched with the first external thread at one end, and a second clamping portion is provided on the inner periphery of the fixing nut, and the inner peripheral surface of the second clamping portion matches with the outer peripheral surface of the first clamping portion.
[0012] Optionally, a diameter of one end of the nozzle is smaller than a diameter of the other end of the nozzle.
[0013] Optionally, a diameter of one end of the stepped supercharger is smaller than a diameter of the other end of the stepped supercharger.
[0014] Optionally, a flat water outlet is provided at one end of the nozzle.
[0015] Optionally, the first clamping portion and the second clamping portion are conical.
[0016] Optionally, a first clamping surface is provided on an outer peripheral surface of one end of the nozzle, and a second clamping surface is provided on an outer peripheral surface of the filter booster head.
[0017] Optionally, a circular boss is provided at one end of the nozzle, two protruding blocks are correspondingly provided on the boss, the protruding blocks are semicircular, and the via hole is formed in the space on the inner circumference of the boss where there is no protruding block.
[0018] Optionally, a filter hole is provided on the inner side of the other end of the filter booster head, and the filter hole is in a long strip shape.
[0019] Optionally, the nozzle is made of cemented carbide or ceramic.
[0020] Optionally, the stepped supercharger is made of cemented carbide or ceramic.
[0021] The utility model provides a spray high-pressure nozzle structure, which has the beneficial effects of: the high-pressure nozzle structure sets the nozzle and the stepped supercharger into a variable diameter structure, so that water is pressurized inside, and in addition, a long strip filter hole is set in the filter supercharger head to filter the incoming water, and the internal conical surface shape of the filter supercharger head can guide the water to avoid structural damage caused by excessive water pressure.
[0022] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present invention.
[0024] Figure 1 The figure shows an external schematic diagram of a spray high-pressure nozzle structure according to an embodiment of the utility model.
[0025] Figure 2 A cross-sectional schematic diagram of a spray high-pressure nozzle structure according to an embodiment of the utility model is shown.
[0026] Figure 3 Shows Figure 1 Left view of .
[0027] Figure 4 Shows Figure 1 Stereoscopic diagram.
[0028] Figure 5 Shows Figure 2 A partial enlargement of the left end.
[0029] Figure 6 A schematic diagram of the connection between a nozzle and a filter booster head according to an embodiment of the utility model is shown.
[0030] Figure 7 A schematic structural diagram of a filter booster head according to an embodiment of the utility model is shown.
[0031] Description of reference numerals:
[0032] 1. Base; 2. Nozzle; 3. Nozzle; 4. Stepped supercharger; 5. Filter supercharger head; 6. Fixed nut; 7. First external thread; 8. First clamping part; 9. First internal thread; 10. Through hole; 11. Second clamping part; 12. Water outlet; 13. First clamping surface; 14. Second clamping surface; 15. Third external thread; 16. Protrusion; 17. Filter hole. DETAILED DESCRIPTION
[0033] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0034] The utility model provides a spray high-pressure nozzle structure, comprising:
[0035] The base has a first external thread and a second external thread respectively disposed on the outer peripheral surfaces of both ends;
[0036] A nozzle, one end of which is inserted into one end of the base, a first clamping portion is provided at the middle of the outer periphery of the nozzle, one end of the first clamping portion is matched with one end of the base, a first internal thread is provided at one end of the nozzle, and a through hole is provided at the other end of the nozzle;
[0037] The nozzle is arranged in the nozzle head, the end of the nozzle is engaged with the hole wall of the via hole, and one end of the nozzle is connected with the via hole;
[0038] A stepped supercharger is arranged in the nozzle, and one end of the stepped supercharger is connected to the other end of the nozzle;
[0039] A filter booster head, one end of which is inserted into the other end of the base, one end of which is provided with a third external thread matched with the first internal thread, and one end of which is connected with the other end of the graded supercharger;
[0040] The fixing nut has a second internal thread matched with the first external thread at one end, and a second clamping portion is provided on the inner periphery of the fixing nut, and the inner peripheral surface of the second clamping portion matches with the outer peripheral surface of the first clamping portion.
[0041] Specifically, the spray high-pressure nozzle structure includes a base, a nozzle, a nozzle, a stepped supercharger, a filter supercharger head and a fixed nut, wherein the nozzle and the stepped supercharger are sequentially placed in the nozzle, and the nozzle can be blocked and limited by the hole wall of the through hole, and the filter supercharger head is installed at one end of the stepped supercharger, so that the filter supercharger head is screwed to the nozzle, and the nozzle and the stepped supercharger can be confined in the nozzle; then, the nozzle assembly with the internal structure connected is placed in the base, and the first clamping part is used to limit the end face of the base; finally, the fixed nut is connected to the base along the insertion direction of the nozzle assembly, and the second internal thread is screwed to the first external thread, so that the second clamping part can firmly press the first clamping part on the base, and the spray high-pressure nozzle structure is assembled. In the nozzle structure, a stepped supercharger and a filter supercharger head are set, so that internal pressurization and filtration of the incoming water can be achieved.
[0042] Optionally, the diameter of one end of the nozzle is smaller than the diameter of the other end of the nozzle.
[0043] Optionally, a diameter of one end of the stepped supercharger is smaller than a diameter of the other end of the stepped supercharger.
[0044] Optionally, a flat water outlet is provided at one end of the nozzle.
[0045] Specifically, in the nozzle, the diameter of one end of the nozzle connected to the through hole is smaller than that of the end connected to the staged supercharger, so that the water pressure is increased by changing the cross-sectional area; in addition, the end of the staged supercharger connected to the nozzle is smaller than that of the end connected to the filter supercharger head, so that a vortex supercharger zone is formed in the staged supercharger, which can further increase the water outlet pressure of the nozzle; and a flat water outlet is provided at the end of the nozzle connected to the through hole, so that the water outlet can be deformed into a fan shape, which not only has a high water outlet pressure but also has a large contact area with the object.
[0046] In one embodiment, a section of equal-diameter pipeline is provided at one end of the nozzle close to the through hole, and a tapered pipeline is provided at one end of the nozzle away from the through hole, and the small-mouth end of the tapered pipeline is connected to the diameter pipeline; the internal pipeline structure of the nozzle is similar to that of the stepped supercharger. In addition, at the connection between the stepped supercharger and the nozzle, the caliber of the stepped supercharger is smaller than the caliber of the nozzle.
[0047] Optionally, the first clamping portion and the second clamping portion are conical.
[0048] Specifically, the plane of the first clamping part on the nozzle fits with the end face of the base, and the conical surface of the second clamping part of the fixing nut is parallel to the conical surface of the first clamping part of the nozzle. The longer the screw connection length between the fixing nut and the base is, the tighter the conical surface of the second clamping part fits with the first clamping part, so that the nozzle can be firmly fixed on the base to ensure the overall strength of the nozzle structure. The contact surface between the nozzle and the fixing nut adopts a conical surface. By tightening the fixing nut, the nozzle can be tightly installed on the base and pressure relief caused by water leakage can be prevented.
[0049] Optionally, a first clamping surface is provided on the outer peripheral surface of one end of the nozzle, and a second clamping surface is provided on the outer peripheral surface of the filter booster head.
[0050] Specifically, a threaded connection is adopted between the filter booster head and the nozzle, and the nozzle and the extension booster are pressed into the nozzle by continuously screwing the filter booster head in. A first clamping surface and a second clamping surface are arranged on the nozzle and the filter booster head, so that the two can be tightened with a suitable tool.
[0051] Optionally, a circular boss is provided at one end of the nozzle, and two protruding blocks are correspondingly provided on the boss, the protruding blocks are semicircular, and a through hole is formed on the inner circumference of the boss in a space without the protruding blocks.
[0052] Specifically, at the connection between the nozzle and the water outlet of the nozzle, a boss and two semicircular raised blocks are arranged on the nozzle. The relative position of the raised blocks is a flat end. A through hole is formed at the position of the boss between the two raised blocks. The water of the nozzle is sprayed out from the through hole. The water outlet of the nozzle is hidden inside the raised block and the boss, thereby effectively protecting the water outlet position of the nozzle.
[0053] Optionally, a filter hole is provided on the inner side of the other end of the filter booster head, and the filter hole is in a long strip shape.
[0054] Specifically, there are long strips of filter holes on the filter booster head, and the interior of the filter booster head is set to a conical shape, which can play a role in diversion and reduce the impact of the incoming water pressure on the filter booster head. When the high-pressure nozzle structure is installed on the pipeline branch pipe, when water with a certain pressure flows into the branch pipe, the water flows into the high-pressure nozzle structure through the filter hole through the obstruction of the branch pipe wall. The filter hole not only plays a filtering role but also plays a preliminary pressurization role. When the water continues to enter the interior, it is pressurized for the second time through the staged supercharger, and then for the third time through the vortex area formed between the nozzle and the staged supercharger, and finally sprayed out from the flat water outlet of the nozzle.
[0055] Optionally, the nozzle is made of hard alloy or ceramic.
[0056] Specifically, the nozzle is used to install the nozzle and the staged supercharger, among which the nozzle mainly bears the impact of high-pressure water, so the nozzle is made of carbide or ceramic material to improve the overall strength of the nozzle, avoid the nozzle outlet diameter becoming larger under the impact of high-pressure water, affect the water pressure, and avoid difficulties in the installation of the nozzle and the nozzle.
[0057] Optionally, the stepped supercharger is made of hard alloy or ceramic.
[0058] Specifically, the staged supercharger is also subjected to high pressure and water impact when working, so the staged supercharger should also be made of wear-resistant materials, such as cemented carbide or ceramics, so that the staged supercharger can form a structure with a changing cross-section, which can play a role in boosting while bearing water pressure.
[0059] Example
[0060] like Figures 1 to 7 As shown, the utility model provides a spray high-pressure nozzle structure, comprising:
[0061] The base 1 has a first external thread 7 and a second external thread respectively disposed on the outer peripheral surfaces of both ends;
[0062] The nozzle 2 has one end inserted into one end of the base 1, a first clamping portion 8 is provided at the middle of the outer periphery of the nozzle 2, one end of the first clamping portion 8 is matched with one end of the base 1, a first internal thread 9 is provided at one end of the nozzle 2, and a through hole 10 is provided at the other end of the nozzle;
[0063] The nozzle 3 is arranged in the nozzle head 2, the end of the nozzle 3 is engaged with the hole wall of the via hole 10, and one end of the nozzle 3 is connected with the via hole 10;
[0064] A stepped supercharger 4 is arranged in the nozzle 2, and one end of the stepped supercharger 4 is connected to the other end of the nozzle 3;
[0065] A filter booster head 5, one end of which is inserted into the other end of the base 1, and one end of which is provided with a third external thread 15 matched with the first internal thread 9, and one end of which is connected with the other end of the step-up supercharger 4;
[0066] The fixing nut 6 has a second internal thread matched with the first external thread 7 at one end, and a second clamping portion 11 is provided on the inner periphery of the fixing nut 6 , and the inner peripheral surface of the second clamping portion 11 matches with the outer peripheral surface of the first clamping portion 8 .
[0067] In this embodiment, the diameter of one end of the nozzle 3 is smaller than the diameter of the other end of the nozzle 3 .
[0068] In this embodiment, the diameter of one end of the staged supercharger 4 is smaller than the diameter of the other end of the staged supercharger 4 .
[0069] In this embodiment, a flat water outlet 12 is provided at one end of the nozzle 3 .
[0070] In this embodiment, the first clamping portion 8 and the second clamping portion 11 are conical.
[0071] In this embodiment, a first clamping surface 13 is provided on the outer peripheral surface of one end of the nozzle 2 , and a second clamping surface 14 is provided on the outer peripheral surface of the filter booster head 5 .
[0072] In this embodiment, a circular boss is provided at one end of the nozzle 2 , and two protruding blocks 16 are correspondingly provided on the boss. The protruding blocks 16 are semicircular, and a through hole 10 is formed in the space without the protruding blocks 16 on the inner circumference of the boss.
[0073] In this embodiment, a filter hole 17 is provided inside the other end of the filter booster head 5, and the filter hole 17 is in a long strip shape.
[0074] In this embodiment, the nozzle 3 is made of hard alloy or ceramic.
[0075] In this embodiment, the material of the stepped supercharger 4 is hard alloy or ceramic.
[0076] In summary, when the spray high-pressure nozzle structure is connected to the pipeline, the pipeline branch pipe is connected to the filter booster head 5. When the incoming water with a certain pressure flows from the branch pipe into the filter booster head 5, it is filtered through the filter hole 17. Since the interior of the filter booster head 5 is set to a conical shape, it can also play a preliminary pressurizing role on the incoming water. When the incoming water passes through the staged supercharger 4, it enters the channel with a large aperture from the channel with a small aperture, and the incoming water is pressurized for the second time. When the incoming water passes through the connection between the nozzle 3 and the staged supercharger 4, it is pressurized for the third time through the formed vortex area and finally sprayed out from the water outlet.
[0077] The various embodiments of the utility model have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A spray high pressure nozzle structure, It is characterized in that include: The base has a first external thread and a second external thread respectively disposed on the outer peripheral surfaces of both ends; A nozzle, one end of which is inserted into one end of the base, a first clamping portion is provided at the middle of the outer periphery of the nozzle, one end of the first clamping portion is matched with one end of the base, a first internal thread is provided at one end of the nozzle, and a through hole is provided at the other end of the nozzle; A nozzle is disposed in the nozzle, an end surface of one end of the nozzle is engaged with a hole wall of the via hole, and one end of the nozzle is connected with the via hole; A stepped supercharger is arranged in the nozzle, one end of the stepped supercharger is connected to the other end of the nozzle; A filter booster head, one end of which is inserted into the other end of the base, one end of which is provided with a third external thread matched with the first internal thread, and one end of which is connected with the other end of the graded supercharger; A fixing nut has a second internal thread matched with the first external thread at one end, and a second clamping portion is provided on the inner periphery of the fixing nut, and the inner peripheral surface of the second clamping portion matches with the outer peripheral surface of the first clamping portion.
2. The spray high pressure nozzle structure according to claim 1, It is characterized in that The diameter of one end of the nozzle is smaller than the diameter of the other end of the nozzle.
3. The spray high pressure nozzle structure according to claim 1, It is characterized in that The diameter of one end of the stepped supercharger is smaller than the diameter of the other end of the stepped supercharger.
4. The spray high pressure nozzle structure according to claim 1, It is characterized in that One end of the nozzle is provided with a flat water outlet.
5. The spray high pressure nozzle structure according to claim 1, It is characterized in that The first clamping portion and the second clamping portion are tapered.
6. The spray high pressure nozzle structure according to claim 1, It is characterized in that The outer peripheral surface of one end of the nozzle is provided with a first clamping surface, and the outer peripheral surface of the filter booster head is provided with a second clamping surface.
7. The spray high pressure nozzle structure according to claim 1, It is characterized in that A circular boss is arranged at one end of the nozzle, and two protruding blocks are correspondingly arranged on the boss, the protruding blocks are semicircular, and the via hole is formed in the space without the protruding blocks on the inner circumference of the boss.
8. The spray high pressure nozzle structure according to claim 1, It is characterized in that A filter hole is arranged inside the other end of the filter booster head, and the filter hole is in a long strip shape.
9. The spray high pressure nozzle structure according to claim 1, It is characterized in that The nozzle is made of hard alloy or ceramic.
10. The spray high pressure nozzle structure according to claim 1, It is characterized in that The material of the step-up supercharger is hard alloy or ceramic.
