PCB (Printed Circuit Board) surface processing platform deck
The PCB surface processing carrier addresses warping issues by leveling and positioning PCB boards, ensuring consistent ink application and improved display quality in LED modules.
Patent Information
- Application Number
- CN202420067533.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-10
AI Technical Summary
The warping of PCB boards during the welding process of LED chips and driver ICs affects the thickness and uniformity of the ink layer on the surface, leading to color differences and impaired display quality in LED display modules.
A PCB surface processing carrier with a workbench, pressing plate, guide rods, and pedals that allow for leveling and precise positioning of the PCB board, ensuring consistent ink application and improved display quality.
The solution ensures uniform ink color on the PCB board, enhances display quality, and improves operational efficiency by allowing for quick and accurate placement and retrieval of PCB boards.
Smart Images

Figure CN222174500U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PCB processing jigs, in particular to a PCB board surface processing carrier. Background Art
[0002] A PCB is a substrate with electronic components and circuit patterns printed on its surface. It is made of insulating materials, usually glass fiber reinforced epoxy resin and other materials. PCB is a very common component in electronic devices and is used to support and connect various electronic components such as integrated circuits, resistors, capacitors and other electronic devices.
[0003] In the processing process of LED display modules, the PCB board needs to be placed in a spraying jig, and then the jig is placed on a support platform to spray an ink layer or a transparent layer and other structures on it. However, the PCB board of the LED display module is heated during the previous welding process of the LED chip and the driver IC, which will cause a certain degree of warping, resulting in the thickness of the ink layer sprayed on the surface of the PCB board being affected, thereby affecting the ink color difference and the display effect of the LED display after splicing. Utility Model Content
[0004] The utility model aims to provide a PCB board surface processing carrier which can correct the PCB board and make the ink color sprayed on the surface uniform.
[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is as follows.
[0006] A PCB surface processing carrier comprises a workbench, wherein two empty areas are provided on the surface of the workbench, a spraying fixture corresponding to the two empty areas is arranged at the bottom of the workbench, a pressing plate is arranged on the upper side of the workbench, first fixing blocks are installed on both sides of the pressing plate, a first guide rod is connected to the lower side of the end of the first fixing block, and the end of the first guide rod passes through the lower side of the workbench, a first spring is sleeved on the outer surface of the first guide rod, and the two ends of the first spring are respectively abutted against the first fixing block and the workbench, the lower ends of the two first guide rods are commonly connected to a cross plate, and a pedal is installed on the outer surface of the cross plate.
[0007] It can be seen that by placing the PCB board on the upper surface of the workbench and in the empty area, and then stepping on the pedal with the foot to drive the pressure plate to press on the PCB board, the PCB board can be pressed and leveled from all sides, and finally sprayed with a spraying fixture, thereby improving the consistency of the ink color sprayed on the PCB board and improving the display effect of the LED display after splicing. In addition, the staff can control the force of stepping on the pedal according to the warping degree of the PCB board to ensure that all PCB boards can be leveled, which is more practical. The pedal is installed on the lower side of the workbench through the first guide rod, and the overall structure is compact and the manufacturing cost is low.
[0008] Furthermore, right-angle limit blocks are installed at the four corners of the upper surface of the workbench located in the empty area.
[0009] By setting the right-angle limit block, the PCB board can be positioned, so that the staff can quickly and accurately place the PCB board in the processing position, and the area of the PCB board to be sprayed can be in the empty area, thereby improving work efficiency.
[0010] Furthermore, a second fixed block is installed on the side of the pressure plate away from the pedal board, a second guide rod is connected to the lower side of the end of the second fixed block, and the end of the second guide rod passes through the lower side of the workbench, a connecting plate is installed on the end of the second guide rod, and the end of the connecting plate is connected to the cross plate.
[0011] By setting the second fixing block, the second guide rod and the connecting plate, the pressing plate can be limited in multiple directions, so that when the staff steps down on the pedal, the pressing plate can remain horizontal and stable, thereby improving the leveling effect of the PCB board.
[0012] Furthermore, grooves are provided at the four corners of the upper surface of the workbench in the empty area, a telescopic rod is installed inside the groove, a top plate is installed at the end of the telescopic rod, a second spring is sleeved on the outer surface of the telescopic rod, and the two ends of the second spring are respectively abutted against the top plate and the inner wall of the groove, and the highest point of the top plate is lower than the highest point of the right-angle limit block.
[0013] When the PCB board is placed between the four right-angle limit blocks and on the upper side of the four top plates, as the pressure plate presses the PCB board, the top plate can be retracted into the groove and be on the same plane as the surface of the workbench. When the PCB board is sprayed, the pedal is released, the first spring drives the pressure plate to reset upward, and under the elastic force of the second spring, the top plate can be pushed to lift the PCB board, so that there is a gap between the PCB board and the surface of the workbench, and the staff can put their fingers into the gap to quickly take out the PCB board.
[0014] Furthermore, support columns are installed at the four corners of the bottom of the workbench, and anti-slip pads are installed at the bottom of the support columns.
[0015] The structure of the processing platform can be made more stable by providing support columns and anti-slip pads.
[0016] Furthermore, a rubber pad is provided at the bottom of the pressing plate.
[0017] The rubber pad has a certain deformation ability, so when the pressure plate presses the PCB board, it plays a role of buffer protection to avoid damage to the PCB board. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 It is a partial structural schematic diagram of the utility model;
[0020] Figure 3 for Figure 2 A is an enlarged schematic diagram;
[0021] Figure 4 It is a structural schematic diagram of the medium pressure plate of the utility model.
[0022] In the figure: 100, workbench; 101, empty area; 102, spraying fixture; 103, pressure plate; 104, first guide rod; 105, horizontal plate; 106, pedal; 107, first spring; 108, first fixed block; 200, right-angle limit block; 300, second fixed block; 301, second guide rod; 302, connecting plate; 400, groove; 401, telescopic rod; 402, top plate; 403, second spring; 500, support column; 501, anti-slip pad. DETAILED DESCRIPTION
[0023] The utility model is described in detail below with reference to the accompanying drawings.
[0024] like Figure 1-4 As shown, a PCB board surface processing carrier comprises a workbench 100, the surface of the workbench 100 is provided with two empty areas 101, the bottom of the workbench 100 is provided with a spraying fixture 102 corresponding to the two empty areas 101, the upper side of the workbench 100 is provided with a pressing plate 103, both sides of the pressing plate 103 are installed with first fixing blocks 108, the lower side of the end of the first fixing block 108 is connected with a first guide rod 104, and the end of the first guide rod 104 passes through the lower side of the workbench 100, the outer surface of the first guide rod 104 is sleeved with a first spring 107, and the two ends of the first spring 107 are respectively abutted against the first fixing block 108 and the workbench 100, the lower ends of the two first guide rods 104 are commonly connected with a cross plate 105, and the outer surface of the cross plate 105 is installed with a pedal 106.
[0025] When in use, the staff first places the PCB board on the upper surface of the workbench 100 and in the empty area 101, and then steps on the pedal 106 to drive the pressure plate 103 to descend and press it on the surface of the PCB board. At this time, the first spring 107 is compressed, and the PCB board is pressed by the pressure plate 103 on all sides, so that it can be pressed flat to avoid warping. Then, the surface of the PCB board is sprayed with the spraying fixture 102, thereby ensuring the consistency of the sprayed ink color and improving the display effect of the LED display screen after splicing. After spraying, the pedal 106 can be released, and the compressed first spring 107 releases the elastic force, thereby driving the pressure plate 103 to reset upward, and the staff can take out the sprayed PCB board.
[0026] Specifically, right-angle limit blocks 200 are installed at the four corners of the empty area 101 on the upper surface of the workbench 100. Through the setting of the right-angle limit blocks 200, the PCB board can be positioned, so that the staff can quickly and accurately place the PCB board at the processing position, and the area of the PCB board to be sprayed can be located in the empty area 101, thereby improving work efficiency.
[0027] Specifically, a second fixed block 300 is installed on the side of the pressing plate 103 away from the pedal 106, and a second guide rod 301 is connected to the lower side of the end of the second fixed block 300, and the end of the second guide rod 301 passes through the lower side of the workbench 100, and a connecting plate 302 is installed on the end of the second guide rod 301, and the end of the connecting plate 302 is connected to the cross plate 105. Through the arrangement of the second fixed block 300, the second guide rod 301 and the connecting plate 302, the pressing plate 103 can be limited in multiple directions, so that when the staff steps on the pedal 106 downward, the pressing plate 103 can remain horizontal and stable, thereby improving the leveling effect of the PCB board.
[0028] Specifically, the upper surface of the workbench 100 is provided with grooves 400 at the four corners of the empty area 101, a telescopic rod 401 is installed inside the groove 400, a top plate 402 is installed at the end of the telescopic rod 401, a second spring 403 is sleeved on the outer surface of the telescopic rod 401, and the two ends of the second spring 403 are respectively abutted against the top plate 402 and the inner wall of the groove 400, and the highest point of the top plate 402 is lower than the highest point of the right-angle limit block 200. When the PCB board is placed between the four right-angle limit blocks 200 and is in the four On the upper side of the top plate 402, as the pressing plate 103 presses the PCB board, the top plate 402 can be retracted into the groove 400 and be on the same plane with the surface of the workbench 100. When the PCB board is sprayed, the pedal 106 is released, and the first spring 107 drives the pressing plate 103 to reset upward, and under the elastic force of the second spring 403, the top plate 402 can be pushed to lift the PCB board, so that there is a gap between the PCB board and the surface of the workbench 100, and the staff can put their fingers into the gap to quickly take out the PCB board.
[0029] Specifically, support columns 500 are installed at the four corners of the bottom of the workbench 100, and anti-skid pads 501 are installed at the bottom of the support columns 500. Through the arrangement of the support columns 500 and the anti-skid pads 501, the structure of the processing platform can be made more stable.
[0030] Specifically, a rubber pad is provided at the bottom of the pressing plate 103. The rubber pad has a certain deformation ability, so when the pressing plate 103 presses the PCB board, it plays a role of buffering protection to avoid damage to the PCB board.
[0031] The above is a detailed description of the utility model in combination with specific embodiments, and it cannot be determined that the specific implementation methods of the present invention are limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, making several equivalent substitutions or obvious modifications without departing from the concept of the present invention, and having the same performance or use, should be regarded as belonging to the patent protection scope of the utility model determined by the submitted claims.
Claims
1. A PCB surface processing platform, comprising a workbench (100), characterized in that: The surface of the workbench (100) is provided with two empty areas (101), and the bottom of the workbench (100) is provided with a spraying fixture (102) corresponding to the two empty areas (101). A pressing plate (103) is provided on the upper side of the workbench (100), and first fixing blocks (108) are installed on both sides of the pressing plate (103). The lower side of the end of the first fixing block (108) is connected to a first guide rod (104), and the end of the first guide rod (104) passes through the lower side of the workbench (100). The outer surface of the first guide rod (104) is sleeved with a first spring (107), and the two ends of the first spring (107) are respectively abutted against the first fixing block (108) and the workbench (100), and the lower ends of the two first guide rods (104) are commonly connected to a horizontal plate (105), and the outer surface of the horizontal plate (105) is installed with a pedal (106).
2. A PCB surface processing stage according to claim 1, characterized in that: Right-angle limit blocks (200) are installed at the four corners of the upper surface of the workbench (100) located in the empty area (101).
3. A PCB surface processing stage according to claim 2, characterized in that: A second fixed block (300) is installed on the side of the pressing plate (103) away from the pedal (106); a second guide rod (301) is connected to the lower side of the end of the second fixed block (300); and the end of the second guide rod (301) passes through the lower side of the workbench (100); a connecting plate (302) is installed at the end of the second guide rod (301); and the end of the connecting plate (302) is connected to the cross plate (105).
4. The PCB surface processing stage according to claim 3, characterized in that: The upper surface of the workbench (100) is provided with grooves (400) at the four corners of the empty area (101), a telescopic rod (401) is installed inside the groove (400), a top plate (402) is installed at the end of the telescopic rod (401), a second spring (403) is sleeved on the outer surface of the telescopic rod (401), and the two ends of the second spring (403) are respectively in contact with the top plate (402) and the inner wall of the groove (400), and the highest point of the top plate (402) is lower than the highest point of the right-angle limit block (200).
5. The PCB surface processing stage according to claim 4, characterized in that: Support columns (500) are installed at the four corners of the bottom of the workbench (100), and anti-slip pads (501) are installed at the bottoms of the support columns (500).
6. A PCB surface processing stage according to claim 5, characterized in that: A rubber pad is provided at the bottom of the pressing plate (103).
