Heat exchange chamber for electrostatic spraying
By designing a heat exchange chamber for electrostatic spraying in an electrostatic spraying device, using air conditioners and negative pressure devices to take away excess heat, combined with the streamlined design of the fixed plate, the problem of spraying powder separation caused by excessive wind speed is solved, and the spraying effect is improved The constant temperature of workpiece curing is maintained.
Patent Information
- Application Number
- CN202420142868.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-19
AI Technical Summary
During electrostatic spraying, excessive wind speed in the existing device will cause the electrostatic spraying powder to break off from the surface of the workpiece, affecting the spraying effect, and it is difficult for existing heat exchangers to effectively maintain a constant temperature.
A heat exchange chamber for electrostatic spraying is designed, including a heat exchange mechanism and a fixing mechanism. The heat exchange mechanism is composed of an air conditioner, an exhaust component and a negative pressure device. The excess heat is taken away through the heat dissipation hole. The streamlined design of the fixing plate avoids air Blow directly to the surface of the workpiece to ensure that the sprayed powder does not break away.
It effectively avoids the problem of spray powder disengagement caused by excessive wind speed, ensures the improvement of the spraying effect, and maintains the high-temperature curing quality of the workpiece through a constant temperature.
Smart Images

Figure CN222174605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electrostatic spraying equipment, in particular to a heat exchange chamber for electrostatic spraying. Background Art
[0002] Electrostatic spraying refers to a coating method that uses the principle of corona discharge to make the atomized paint negatively charged under the action of a high-voltage DC electric field, and adsorbs on the surface of a positively charged substrate to discharge. Electrostatic spraying equipment consists of a spray gun, a spray cup, and an electrostatic spray high-voltage power supply. The wind speed in the electrostatic spray room is also very important. The exhaust in the spray room is mainly used to remove the solvent vapor generated during the spraying process, so that the content of indoor solvent vapor is below the lower explosion limit concentration of organic solvents to ensure construction safety. Excessive wind speed in the electrostatic spray room will affect the spraying effect. A wind speed adjustment mechanism should be set in the exhaust device.
[0003] After searching the prior art, it was found that during the high-temperature curing stage after electrostatic spraying, the workpiece needs to be kept at a certain temperature, and a heat exchanger is needed to maintain a constant temperature. In the existing device, excess heat is taken away by accelerating air circulation. The electrostatic spraying powder will be separated from the surface of the workpiece due to wind pressure, resulting in a decrease in the spraying effect. The practicality needs to be enhanced. Utility Model Content
[0004] The purpose of the utility model is to provide a heat exchange chamber for electrostatic spraying in order to solve the above problems.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0006] A heat exchange chamber for electrostatic spraying comprises a main body, the main body comprising a heat exchange chamber, a bearing mechanism is installed inside the main body, a heat exchange mechanism is installed outside the main body, a fixing mechanism is arranged inside the main body, the heat exchange mechanism comprises an exhaust assembly and a negative pressure device, the negative pressure device is respectively installed on two opposite sides of the heat exchange chamber, the fixing mechanism comprises a fixing plate, a heat exchange cavity is arranged on one side of the fixing plate, and the exhaust assembly and the negative pressure device are located on both sides of the heat exchange cavity.
[0007] Preferably, the heat exchange mechanism includes an air conditioner, one end of the air conditioner is fixedly connected to an exhaust pipe, the other end of the exhaust pipe is fixedly connected to the exhaust assembly, and one side of the negative pressure device is fixedly connected to an intake pipe, the intake pipe leads to one end of the air conditioner away from the exhaust pipe.
[0008] Preferably, the air cooler comprises an air blowing end and an air suction end, the exhaust pipe is fixedly connected to the air blowing end, and the air suction pipe is fixedly connected to the air suction end.
[0009] Preferably, the cross-section of the fixed plate is streamlined, and a plurality of heat dissipation holes are opened in the fixed plate, the direction of the heat dissipation holes is perpendicular to the direction of the exhaust assembly and the negative pressure device, one side of the fixed plate is the heat exchange chamber, and the other side is the high-temperature curing chamber.
[0010] Preferably, a sealed door is installed on the front side of the heat exchange chamber, a heater is fixedly installed in the heat exchange chamber, the heater is located in the high-temperature curing chamber, a control panel is fixedly connected to one side of the heat exchange chamber, a mounting plate is fixedly connected to the rear side of the heat exchange chamber, and the air conditioner is fixedly connected to the top of the mounting plate.
[0011] Preferably, the supporting mechanism includes a turntable, which is rotatably connected to the top of the heat exchange chamber, the turntable is located in the high-temperature curing chamber, a plurality of connecting wires are fixedly connected to the bottom of the turntable, and a supporting plate is fixedly connected to the bottom of the connecting wires.
[0012] The beneficial effects are: a heat exchange mechanism and a fixing mechanism are set, the workpiece is set on a carrying plate, and a heater is used to perform high-temperature curing on the workpiece. During the curing process, the exhaust assembly and the negative pressure device can take away the excess heat through the heat dissipation holes through the setting of the fixing plate, while avoiding direct wind blowing to the workpiece surface, avoiding rapid air flow causing the electrostatic spray powder to detach from the workpiece surface and affecting the spraying effect. The method is highly practical.
[0013] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
[0015] Figure 1 It is a schematic diagram of a heat exchange chamber for electrostatic spraying described in the utility model;
[0016] Figure 2 It is a front view of a heat exchange chamber for electrostatic spraying described in the utility model;
[0017] Figure 3 It is a top view of a heat exchange chamber for electrostatic spraying described in the utility model;
[0018] Figure 4 It is a top side cross-sectional view of a heat exchange chamber for electrostatic spraying according to the utility model;
[0019] Figure 5 It is a schematic diagram of the positions of the heat exchange mechanism and the fixing mechanism of a heat exchange chamber for electrostatic spraying described in the utility model.
[0020] The description of the accompanying drawings is as follows: 1. Main body; 101. Heat exchange chamber; 102. Sealed door; 103. Heater; 104. Control panel; 105. Mounting plate; 2. Carrying mechanism; 201. Turntable; 202. Connecting wire; 203. Carrying plate; 3. Heat exchange mechanism; 301. Air conditioner; 3011. Blowing end; 3012. Intake end; 302. Exhaust pipe; 303. Exhaust assembly; 304. Negative pressure device; 305. Intake pipe; 4. Fixing mechanism; 401. Fixing plate; 402. Heat dissipation hole; 403. Heat exchange chamber; 404. High-temperature curing chamber. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0023] The utility model is further described below in conjunction with the accompanying drawings:
[0024] like Figure 1 — Figure 5 As shown, a heat exchange chamber for electrostatic spraying includes a main body 1, a supporting mechanism 2 is installed in the main body 1, a heat exchange mechanism 3 is installed on the outside of the main body 1, a fixing mechanism 4 is arranged in the main body 1, the main body 1 includes a heat exchange chamber 101, a sealing door 102 is installed on the front side of the heat exchange chamber 101, a heater 103 is fixedly installed in the heat exchange chamber 101, a control panel 104 is bolted to one side of the heat exchange chamber 101, a mounting plate 105 is bolted to the rear side of the heat exchange chamber 101, and the sealing door 102 forms a closed space inside the heat exchange chamber 101, which has a better high-temperature curing effect on the workpiece of electrostatic spraying.
[0025] In this embodiment, the supporting mechanism 2 includes a turntable 201, which is rotatably connected to the top of the heat exchange chamber 101. The turntable 201 is located in the high-temperature curing chamber 404. A plurality of connecting wires 202 are bolted to the bottom of the turntable 201. A supporting plate 203 is welded to the bottom of the connecting wires 202. When the workpiece is subjected to high-temperature curing, the turntable 201 rotates continuously, and the connecting wires 202 drive the supporting plate 203 to rotate, so that the surface of the workpiece is heated evenly.
[0026] In this embodiment, the heat exchange mechanism 3 includes an air cooler 301, which is connected to the top of the mounting plate 105 by bolts. The air cooler 301 includes a blowing end 3011 and an air intake end 3012. The blowing end 3011 of the air cooler 301 is connected with an exhaust pipe 302, and the other end of the exhaust pipe 302 is connected with an exhaust assembly 303. A negative pressure device 304 is arranged at a relative position to the exhaust assembly 303. The exhaust assembly 303 and the negative pressure device 304 are connected to both sides of the heat exchange chamber 101 by bolts. One side of the negative pressure device 304 is connected with an air intake pipe 305 by bolts, and one end of the air intake pipe 305 is connected to the air intake end 3012. The heat exchange mechanism 3 can exchange heat in the heat exchange chamber 101 with the air cooler 301, so that the inside of the heat exchange chamber 101 maintains a constant temperature, and the high-temperature curing effect is better.
[0027] In this embodiment, the fixing mechanism 4 includes a fixing plate 401, the cross-section of the fixing plate 401 is streamlined, and a plurality of heat dissipation holes 402 are opened in the fixing plate 401. The direction of the heat dissipation holes 402 is perpendicular to the direction of the exhaust component 303 and the negative pressure device 304. The exhaust component 303 and the negative pressure device 304 are located on both sides of the heat exchange chamber 403. One side of the fixing plate 401 is the heat exchange chamber 403, and the other side is the high-temperature curing chamber 404. The heater 103 is located in the high-temperature curing chamber 404. When the exhaust component 303 and the negative pressure device 304 are working, the heat in the high-temperature curing chamber 404 is dissipated into the heat exchange chamber 403 through the heat dissipation holes 402. The air in the heat exchange chamber 403 in the heat exchange chamber 101 is accelerated to flow, and heat is exchanged in the heat exchange chamber 101. The setting of the fixing plate 401 prevents the workpiece from being directly subjected to the pressure of the airflow, which causes the electrostatic spraying powder on the surface to detach, thereby improving the spraying effect.
[0028] Working principle: When the device is in use, the sealing door 102 is opened, the workpiece is fixed on the carrier plate 203, and the sealing door 102 is closed. The sealing door 102 forms a closed space inside the heat exchange chamber 101, which has a better high-temperature curing effect on the workpiece of electrostatic spraying. The control panel 104 is operated to turn on the heater 103 and the turntable 201. The turntable 201 rotates continuously, and the connecting line 202 drives the carrier plate 203 to rotate, so that the surface of the workpiece is heated evenly, and the electrostatic spraying powder is cured at high temperature on the surface of the workpiece. During the curing, a constant The temperature is set to ensure the spraying quality. The control panel 104 is operated to turn on the air conditioner 301, the exhaust component 303 and the negative pressure device 304. The excess heat in the high-temperature curing chamber 404 is dissipated through the heat dissipation holes 402. The heat is temporarily accumulated in the heat exchange chamber 403. The exhaust component 303 and the negative pressure device 304 accelerate the air flow in the heat exchange chamber 403. Due to the streamlined setting of the fixing plate 401 and the perpendicular orientation of the heat dissipation holes 402 and the exhaust component 303, the electrostatic spraying powder is prevented from being carried away during the air flow, thereby ensuring a good spraying effect.
[0029] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A heat exchange chamber for electrostatic spraying, comprising a main body (1), the main body (1) comprising a heat exchange chamber (101), a bearing mechanism (2) being installed in the main body (1), characterized in that: A heat exchange mechanism (3) is installed on the outside of the main body (1), and a fixing mechanism (4) is arranged inside the main body (1). The heat exchange mechanism (3) includes an exhaust assembly (303) and a negative pressure device (304), and the negative pressure device (304) is respectively installed on two opposite sides of the heat exchange chamber (101). The fixing mechanism (4) includes a fixing plate (401), and a heat exchange cavity (403) is arranged on one side of the fixing plate (401). The exhaust assembly (303) and the negative pressure device (304) are located on both sides of the heat exchange cavity (403).
2. A heat exchange chamber for electrostatic spraying according to claim 1, characterized in that: The heat exchange mechanism (3) comprises an air cooler (301), one end of the air cooler (301) is fixedly connected to an exhaust pipe (302), the other end of the exhaust pipe (302) is fixedly connected to the exhaust assembly (303), one side of the negative pressure device (304) is fixedly connected to an intake pipe (305), the intake pipe (305) leads to an end of the air cooler (301) away from the exhaust pipe (302).
3. A heat exchange chamber for electrostatic spraying according to claim 2, characterized in that: The air cooler (301) comprises an air blowing end (3011) and an air suction end (3012); the exhaust pipe (302) is fixedly connected to the air blowing end (3011); and the air suction pipe (305) is fixedly connected to the air suction end (3012).
4. The heat exchange chamber for electrostatic spraying according to claim 2, characterized in that: The fixing plate (401) has a streamlined cross-section, and a plurality of heat dissipation holes (402) are provided in the fixing plate (401). The heat dissipation holes (402) are oriented perpendicular to the direction of the exhaust assembly (303) and the negative pressure device (304). One side of the fixing plate (401) is the heat exchange chamber (403), and the other side is the high-temperature curing chamber (404).
5. The heat exchange chamber for electrostatic spraying according to claim 4, characterized in that: A sealed door (102) is installed on the front side of the heat exchange chamber (101); a heater (103) is fixedly installed in the heat exchange chamber (101); the heater (103) is located in the high-temperature curing chamber (404); a control panel (104) is fixedly connected to one side of the heat exchange chamber (101); a mounting plate (105) is fixedly connected to the rear side of the heat exchange chamber (101); and the air conditioner (301) is fixedly connected to the top of the mounting plate (105).
6. A heat exchange chamber for electrostatic spraying according to claim 5, characterized in that: The bearing mechanism (2) comprises a turntable (201), the turntable (201) being rotatably connected to the top of the heat exchange chamber (101), the turntable (201) being located in the high-temperature curing chamber (404), a plurality of connecting wires (202) being fixedly connected to the bottom of the turntable (201), and a bearing plate (203) being fixedly connected to the bottom of the connecting wires (202).
