Roller screen cleaning device

By designing a rolling screen cleaning device with reinforced and counterweight belt layer, the screen blockage problem caused by particulate matter adhesion in fertilizer production is solved, automatic cleaning is achieved, screen damage and applicability are reduced, and product quality is improved.

CN222174886UActive Publication Date: 2024-12-17YICHANG XINYANGFENG FERTILIZER CO LTD
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Patent Information

Application Number
CN202323249904.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2024-12-17
Estimated Expiration
2033-11-30

AI Technical Summary

Technical Problem

During the chemical fertilizer production process, during the rolling screening of granular materials, the particulate matter sticks and powder blocks the screen due to high temperature and humid environment. The existing cleaning methods are prone to damage the screen or are not suitable for small screen barrels, resulting in unqualified products.

Method used

A rolling screen cleaning device including a transmission shaft, a driving assembly and a belt is designed. The belt drives the outer wall of the screen barrel through the transmission shaft, and uses the reinforced belt layer and the counterweight belt layer to increase force and stability, and reduce screen barrel damage.

Benefits of technology

It realizes automatic cleaning without shutdown, reduces screen barrel damage, is suitable for small screen barrels, and improves screening efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

A roller screen cleaning device comprises a supporting frame (2) located above a screen drum (1) of a roller screen, a transmission shaft (3) and a driving assembly (4) driving the transmission shaft (3) to rotate are arranged on the supporting frame (2), and a plurality of belts (5) used for beating the outer wall of the screen drum (1) are arranged on the transmission shaft (3) in the axial direction of the transmission shaft (3). The utility model has the advantages that in the process that the transmission shaft drives the belt to rotate, the belt flaps the outer wall of the screen drum under the action of torsion, so that scales fall off, the structure is simple, time and labor are saved, and the damage to the screen drum can be effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rolling screen drum cleaning, in particular to a rolling screen cleaning device. Background Art

[0002] In the fertilizer production process, most of the screening and transportation of granular materials are completed by rolling screens. Since the processing is carried out in a high temperature and humid environment, the temperature and humidity of the particles themselves are relatively high; therefore, the particles will stick to the rolling screen, and the powder on the particles will fall off and block the screen. The screening cannot be carried out normally due to the blockage of the screen, resulting in unqualified products.

[0003] The current screen cleaning methods are mostly regular manual cleaning and mechanical knocking cleaning; the above cleaning methods have the following problems:

[0004] 1. Manual external knocking and cleaning, which is very damaging to the screen cylinder and can easily cause the screen to break and deform;

[0005] 2. Manual internal cleaning: This method requires manual entry into the screen drum after the machine is shut down to clean the inside. This method is suitable for large screen drums but not for small screen drums.

[0006] 3. Mechanical knocking cleaning can easily cause damage to the screen due to the unreasonable knocking structure. Utility Model Content

[0007] The purpose of the utility model is to provide a rolling screen cleaning device to solve the above-mentioned shortcomings.

[0008] The utility model comprises a support frame located above a screen drum of a rolling screen, a transmission shaft and a driving assembly for driving the transmission shaft to rotate are arranged on the support frame, and a plurality of belts for whipping the outer wall of the screen drum are arranged on the transmission shaft along its axial direction.

[0009] The driving component is a motor reducer component, and the rotation speed of the driving component is lower than the rotation speed of the screen drum.

[0010] A plurality of sets of fixing clamps are arranged on the transmission shaft along its axial direction, one end of the belt is mounted on the fixing clamps, each set of fixing clamps consists of two and are symmetrically mounted on the transmission shaft, and two adjacent sets of fixing clamps are cross-staggered.

[0011] The fixing clamp is welded on the transmission shaft, and one end of the belt is fixed on the fixing clamp through a set of screw rods.

[0012] A reinforced belt layer is arranged on the fixed clamping piece at the rear side of the belt moving direction, and the length of the reinforced belt layer is not more than one third of the belt length.

[0013] A weighted belt layer is arranged on the belt at one end away from the fixed clamp, and the weighted belt layer is located at the rear side of the belt moving direction.

[0014] The width of the belt is 100 mm, the thickness of the belt is 12 mm, and the reinforced belt layer and the counterweight belt layer are the same as the width and thickness of the belt.

[0015] The utility model has the advantages that when the transmission shaft drives the belt to rotate, the belt hits the outer wall of the screen drum under the action of torque, so that the scale falls off, the structure is simple, time and labor are saved, and the damage of the screen drum can be effectively reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the belt installation structure of the utility model.

[0018] Figure 3 It is a side view structural schematic diagram of the utility model. Implementation

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0021] In the description of the embodiments of the present utility model, it should be noted that if the terms "upper", "lower", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed when in use. It is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, if the terms "first", "second", etc. appear in the description of the present utility model, they are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0023] As shown in the accompanying drawings, the utility model includes a support frame 2 located above the screen drum 1 of the rolling screen, the support frame 2 is provided with a transmission shaft 3 and a driving assembly 4 for driving the transmission shaft 3 to rotate, and the transmission shaft 3 is provided with a plurality of belts 5 for whipping the outer wall of the screen drum 1 along its axial direction.

[0024] The driving component 4 is a motor reducer component. The rotation speed of the driving component 4 is lower than the rotation speed of the screen drum 1, that is, the rotation speed of the driving component 4 is not synchronized with the rotation speed of the screen drum 1. Each time the belt 5 falls and hits the screen drum 1, the position is also different, which is convenient for shaking off the material adhering to the screen drum 1.

[0025] A plurality of sets of fixing clamps 6 are arranged on the transmission shaft 3 along its axial direction. One end of the belt 5 is mounted on the fixing clamp 6. Each set of fixing clamps 6 consists of two and are symmetrically mounted on the transmission shaft 3. Two adjacent sets of fixing clamps 6 are cross-staggered.

[0026] There are no less than four groups of fixed clamps 6 in this case, and each group of fixed clamps 6 is equidistantly distributed, that is, no less than two belts 5 are whipped onto the screen drum 1 each time, so that various parts of the screen drum 1 can be evenly and intermittently whipped, and the driving component 4 controls the rotation speed of the transmission shaft 3 to three revolutions per minute.

[0027] The fixing clamp 6 is welded on the transmission shaft 3 , and one end of the belt 5 is fixed on the fixing clamp 6 through a set of screws.

[0028] A reinforcement belt layer 7 is provided on the fixing clamp 6 located at the rear side of the belt 5 in the moving direction. The length of the reinforcement belt layer 7 is not more than one third of the length of the belt 5 .

[0029] The reinforced belt layer 7 acts as a reinforcing plate, providing certain support to the rear side of the belt 5. When the belt 5 follows the rotation, the rear side close to the fixed clamp 6 is supported by the reinforced belt layer 7, which can reduce the bending degree of the fixed end of the belt 5, making the bending of the fixed end of the belt 5 gentler, making the belt 5 more stable when being thrown out and whipped, and also preventing the fixed end of the belt 5 from loosening or even breaking due to excessive bending.

[0030] A weighted belt layer 8 is provided on the belt 5 at one end away from the fixed clamp 6 , and the weighted belt layer 8 is located at the rear side of the belt 5 in the moving direction.

[0031] The weighted belt layer 8 is used to increase the weight of the movable end of the belt 5 and to increase the force of whipping the screen drum 1 .

[0032] The width of the belt 5 is 100 mm, and the thickness of the belt 5 is 12 mm. The reinforced belt layer 7 and the counterweight belt layer 8 are the same as the width and thickness of the belt 5 .

[0033] In this case, the belt 5, the reinforced belt layer 7 and the counterweight belt layer 8 are made of the same material, all of which are made of rubber and fiber composite materials. The length and height of the belt 5 are controlled so that the belt 5 can hit the side of the screen drum 1 near the top every time it falls. In this case, the length of the belt 5 is 1500mm, and the gap between the drive shaft 3 and the screen drum 1 is 900mm.

Claims

1. A rolling screen cleaning device, characterized in that The invention comprises a support frame (2) located above a screen drum (1) of a rolling screen, a transmission shaft (3) and a driving assembly (4) for driving the transmission shaft (3) to rotate are provided on the support frame (2), and a plurality of belts (5) for whipping the outer wall of the screen drum (1) are provided on the transmission shaft (3) along its axial direction; A plurality of groups of fixing clamps (6) are provided on the transmission shaft (3) along its axial direction, one end of the belt (5) is mounted on the fixing clamps (6), each group of fixing clamps (6) consists of two and are symmetrically mounted on the transmission shaft (3), and two adjacent groups of fixing clamps (6) are arranged in a cross-staggered manner; the fixing clamps (6) are welded to the transmission shaft (3), and one end of the belt (5) is fixed to the fixing clamps (6) by a group of screws; a reinforcing belt layer (7) is provided on the fixing clamps (6) located at the rear side of the belt (5) in the moving direction, and the length of the reinforcing belt layer (7) is not greater than one third of the length of the belt (5); A weighted belt layer (8) is provided on the belt (5) at one end away from the fixed clamp (6), and the weighted belt layer (8) is located at the rear side of the belt (5) in the moving direction; The width of the belt (5) is 100 mm, the thickness of the belt (5) is 12 mm, and the reinforcing belt layer (7) and the counterweight belt layer (8) are both the same width and thickness as the belt (5); the length of the belt (5) is 1500 mm, and the gap between the transmission shaft (3) and the screen drum (1) is 900 mm.

2. A rolling screen cleaning device according to claim 1, characterized in that The driving assembly (4) is a motor reducer assembly, and the rotation speed of the driving assembly (4) is lower than the rotation speed of the screen drum (1).