Stamping device for hardware forging
By designing an automated hardware forging stamping device, using embedded screw rollers and movable stamping structures, the problem of slow stamping speed caused by manual feeding in traditional methods is solved, and the continuous conveying and efficient stamping of hardware castings is realized, which improves the Stamping efficiency.
Patent Information
- Application Number
- CN202421040604.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Traditional hardware forging stamping devices require manual feeding, which leads to the inability to continuously convey hardware materials, resulting in slow stamping speed and low efficiency.
A stamping device including a main assembly, a clamping assembly, a stamping assembly, a water storage assembly, a water spray assembly and a push assembly are designed. The embedded screw roller mechanism is used to perform friction rotation and clamping, and a movable stamping structure is set up. and flush structure, enabling automated push and cooling, integrating collection devices to improve stamping efficiency.
Through automated processes, stamping efficiency is improved, manual operation is reduced, and continuous conveying and efficient stamping of hardware castings are ensured, overcoming the problem of inefficiency in traditional methods.
Smart Images

Figure CN222175564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of punching devices, in particular to a punching device for hardware forging. Background Art
[0002] Stamping is a production technology that uses the power of conventional or special stamping equipment to directly subject sheet metal to deformation force in the die, thereby obtaining product parts of certain shape, size and performance. The stamping process and the die, stamping equipment and stamping materials constitute the three elements of stamping. Only when they are combined with each other can stamping parts be obtained. In the process of forging hardware parts, a stamping device is required to form stamping parts, so we are required to make a stamping device for hardware forging. When performing stamping work, traditional stamping devices for hardware forging mostly require manual feeding. Therefore, in the absence of continuous conveying of hardware materials, the stamping speed may be slow, resulting in low stamping efficiency. Utility Model Content
[0003] In order to overcome the disadvantage that most hardware forging and stamping work requires manual feeding, the hardware materials cannot be continuously transported, so the stamping speed may be slow when the stamping device is performing stamping work, resulting in low stamping efficiency.
[0004] The technical solution of the utility model is: a stamping device for hardware forging, including a main body component, a clamping component, a stamping component, a water storage component, a water spraying component, and a pushing component; a clamping component for clamping is provided at the upper end of the main body component; the main body component is the place for the main stamping work. The clamping component is a power device for clamping displacement. A stamping component for stamping is provided between the clamping components; the stamping component is the power device for stamping. A water storage component for water storage is provided on one side of the stamping component; the water storage component is the place for water storage. A water spraying component for water spraying is provided at the front end of the water storage component; the water spraying component is the place for water spraying. A pushing component for pushing is provided at the upper end of the water spraying component; the pushing component is the power device for pushing.
[0005] Preferably, a main body component is provided for performing the main stamping work and collecting waste water and hardware castings at the same time; a clamping component is provided for clamping, and two-way rotation is used to realize the displacement of the hardware plate; a stamping component is provided for fixed stamping; a water storage component is provided for storing water; a water spray component is provided for spraying water for cooling; and a pushing component is provided for pushing the hardware castings that have been cooled.
[0006] Preferably, the main assembly includes a hollow support leg, a wastewater tank, a hollow plate, a water outlet, an upper bracket, a baffle, a hollow template and a collection box; a wastewater tank is arranged inside the hollow support leg; a hollow plate is arranged at the upper end of the wastewater tank; a water outlet is arranged at the rear end of the wastewater tank; an upper bracket is arranged at the upper end of the hollow support leg; a baffle is arranged on the upper bracket; a hollow template is arranged at the upper end of the upper bracket; and a collection box is arranged on one side of the wastewater tank. The hollow support leg fixes the wastewater tank, the hollow plate filters the wastewater into the wastewater tank for unified collection, and discharges it through the water outlet, the upper bracket fixes the baffle and the hollow template, the baffle blocks the wastewater to prevent outflow, the hollow template performs stamping template work, and the collection box collects the stamped hardware castings.
[0007] Preferably, the clamping assembly includes a lower friction rod, an upper friction rod, a fixed slide rail, a fixed slide groove, a double-sided track, a triangular track, a movable strut and a rotating motor; lower friction rods are arranged on both sides of the hollow template; an upper friction rod is arranged on the upper end of the lower friction rod; a fixed slide rail is arranged at the front end of the upper friction rod; a fixed slide groove is arranged at the rear end of the upper friction rod; double-sided tracks are arranged between the upper friction rods; a movable strut is slidably connected to one side of the lower friction rod; triangular tracks are arranged on the outside of the lower friction rod, the upper friction rod and the movable strut; and a rotating motor is arranged at the rear end of the upper friction rod. The upper friction rod moves up and down along the fixed slide rail and the fixed slide groove, and the upper friction rod is connected to the shaft through the double-sided track. The upper friction rod, the lower friction rod and the movable support rod are connected through the triangular track. The upper friction rod and the movable support rod are displaced, and the triangular track is deformed and adjusted to achieve tight rotation. The rotating motor is started, and the lower friction rod and the upper friction rod are rotated through the coupling action, and the hardware plate between the two is clamped and frictionally displaced.
[0008] Preferably, the stamping assembly includes an L-shaped slide frame, an L-shaped fixed frame, a cylinder, a stamping slot and a movable plate; the upper end of the hollow template is provided with an L-shaped slide frame; the upper end of the L-shaped slide frame is provided with an L-shaped fixed frame; the lower end of the L-shaped fixed frame is provided with a cylinder; the lower end of the cylinder is provided with a stamping slot; the upper end of the stamping slot is provided with a movable plate. The L-shaped slide frame fixes the L-shaped fixed frame, the L-shaped fixed frame fixes the cylinder, the cylinder is extended and retracted, driving the stamping slot to perform displacement and stamping work, and the movable plate is guided and displaced along the L-shaped slide frame.
[0009] Preferably, the water storage assembly includes a water storage tank and a water inlet; the water storage tank is arranged on one side of the movable plate; the water inlet is arranged on one side of the water storage tank. Water enters the water storage tank through the water inlet for storage.
[0010] Preferably, the water spray assembly includes a pump, a pipe and a nozzle; the front end of the water tank is provided with a pump; the pump is provided with a pipe; the pipe is provided with a nozzle. The pump pumps water in the water tank to the pipe to reach the nozzle, and performs water spray cooling on the hardware casting.
[0011] Preferably, the pushing assembly includes a side bracket, a telescopic rod and a push plate; the side bracket is provided at the upper end of the water tank; the telescopic rod is provided at one side of the side bracket; and the push plate is provided on the telescopic rod. The side bracket fixes the telescopic rod, and the telescopic rod pushes, driving the push plate to move, and pushing the cooled hardware casting.
[0012] Beneficial effects of the utility model:
[0013] 1. By setting up a stamping device, including a fixed stamping table structure, the fixed stamping table performs the main body stamping work, and embedded screw roller mechanisms are set on both sides of the stamping table to perform friction rotation displacement. At the same time, a movable clamping screw roller structure is set on the top to perform fixed clamping displacement work on the hardware plate. A fixed retractable stamping structure is set above the device, and openings are set between the main bodies of the stamping table to perform mold stamping. A flushing structure is set around the mold to perform fixed flushing to cool the hardware castings. At the same time, a collection device is set below to collect water flow, and a pushing structure is set to push the hardware castings out for use. This overcomes the disadvantage that most hardware forging and stamping work requires manual feeding, so the hardware materials cannot be continuously transported, so the stamping speed of the stamping device may be slow when performing stamping work, resulting in low stamping efficiency;
[0014] 2. Prepare for stamping by setting up the main assembly, clamping assembly and water storage assembly. The hollow support feet fix the wastewater tank. The hollow plate filters the wastewater into the wastewater tank for unified collection and discharges it through the outlet. The upper bracket fixes the baffle and hollow template. The baffle blocks the wastewater to prevent outflow. The hollow template performs stamping template work. The collection box collects the stamped hardware castings. The upper friction rod moves up and down along the fixed slide rail and the fixed slide groove. The upper friction rod rotates through the double-sided crawler. The upper friction rod, the lower friction rod and the movable support rod are connected through the triangular crawler. The upper friction rod and the movable support rod are displaced, and the triangular crawler is deformed to achieve tight rotation. The rotating motor is started. Through the action of the coupling, the lower friction rod and the upper friction rod are rotated. The hardware plate between the two is clamped and frictionally displaced, and the water enters the water storage tank through the water inlet for storage. After that, the stamping work is performed through the set stamping components. The L-shaped slide frame fixes the L-shaped fixed frame, and the L-shaped fixed frame fixes the cylinder. The cylinder is extended and retracted to drive the stamping slot to perform displacement stamping work, and the movable plate is guided and displaced along the L-shaped slide frame. Finally, the cooling and collection work is performed through the set water spraying components and pushing components. The pump pumps the water in the water tank to the pipe to reach the nozzle, and the metal casting is sprayed with water for cooling. The side bracket fixes the telescopic rod, and the telescopic rod is pushed to drive the push plate to move, and the cooled metal casting is pushed to complete the stamping work of the hardware forging; BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The three-dimensional structure diagram of the punching device for metal forging of the utility model is shown;
[0016] Figure 2 Shown is a schematic diagram of the main components of the punching device for metal forging of the utility model;
[0017] Figure 3 Shown is a schematic diagram of a clamping assembly of a punching device for metal forging of the utility model;
[0018] Figure 4 Shown is a schematic diagram of a stamping assembly of a stamping device for metal forging of the utility model;
[0019] Description of reference numerals: 1. main assembly; 2. clamping assembly; 3. stamping assembly; 4. water storage assembly; 5. water spray assembly; 6. pushing assembly; 101. hollow support foot; 102. waste water tank; 103. hollow plate; 104. water outlet; 105. upper bracket; 106. baffle; 107. hollow template; 108. collection box; 201. lower friction rod; 202. upper friction rod; 203. fixed slide rail; 204 , fixed slide; 205, double-sided crawler; 206, triangular crawler; 207, movable support rod; 208, rotating motor; 301, L-shaped slide frame; 302, L-shaped fixed frame; 303, cylinder; 304, stamping groove; 305, movable plate; 401, water tank; 402, water inlet; 501, pump; 502, pipeline; 503, nozzle; 601, side bracket; 602, telescopic rod; 603, push plate. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] See also Figure 1 The utility model provides an embodiment: a stamping device for hardware forging, comprising a main body component 1, a clamping component 2, a stamping component 3, a water storage component 4, a water spraying component 5, and a pushing component 6; a clamping component 2 for clamping is arranged at the upper end of the main body component 1; a stamping component 3 for stamping is arranged between the clamping components 2; a water storage component 4 for storing water is arranged on one side of the stamping component 3; a water spraying component 5 for spraying water is arranged at the front end of the water storage component 4; a pushing component 6 for pushing is arranged at the upper end of the water spraying component 5.
[0022] See also Figure 2-4The utility model provides an embodiment: a main body component 1 includes a hollow support leg 101, a wastewater tank 102, a hollow plate 103, a water outlet 104, an upper bracket 105, a baffle 106, a hollow template 107 and a collection box 108; a wastewater tank 102 is arranged inside the hollow support leg 101; a hollow plate 103 is arranged at the upper end of the wastewater tank 102; a water outlet 104 is arranged at the rear end of the wastewater tank 102; an upper bracket 105 is arranged at the upper end of the hollow support leg 101; a baffle 106 is arranged on the upper bracket 105; a hollow template 107 is arranged at the upper end of the upper bracket 105; and a collection box 108 is arranged on one side of the wastewater tank 102. The hollow support leg 101 fixes the wastewater tank 102, the hollow plate 103 filters the wastewater into the wastewater tank 102 for unified collection, and discharges it through the outlet 104. The upper bracket 105 fixes the baffle 106 and the hollow template 107. The baffle 106 blocks the wastewater from flowing out, the hollow template 107 performs the stamping template work, and the collection box 108 collects the stamped hardware castings. The clamping assembly 2 includes a lower friction rod 201, an upper friction rod 202, a fixed slide rail 203, a fixed slide groove 204, a double-sided crawler 205, a triangular crawler 206, a movable support rod 207 and a rotating motor 208; lower friction rods 201 are arranged on both sides of the hollow template 107; the upper friction rod 202 is arranged on the upper end of the lower friction rod 201; the front end of the upper friction rod 202 is provided with a fixed slide rail 203; the rear end of the upper friction rod 202 is provided with a fixed slide groove 204; the upper friction rod 202 is provided with a double-sided crawler 205; one side of the lower friction rod 201 is slidably connected to a movable support rod 207; the rear end of the upper friction rod 202 is provided with a rotating motor 208. The lower friction rod 201, the upper friction rod 202 and the movable support rod 207 are provided with a triangular crawler 206 outside. The upper friction rod 202 moves up and down along the fixed slide rail 203 and the fixed slide groove 204, and the upper friction rod 202 is connected to the shaft through the double-sided track 205. The upper friction rod 202, the lower friction rod 201 and the movable support rod 207 are connected through the triangular track 206. The upper friction rod 202 and the movable support rod 207 are displaced, and the triangular track 206 is deformed and adjusted to achieve tight connection and rotation. The rotating motor 208 is started, and the lower friction rod 201 and the upper friction rod 202 are rotated through the connection action, and the hardware plate between the two is clamped and frictionally displaced. The stamping assembly 3 includes an L-shaped slide frame 301, an L-shaped fixed frame 302, a cylinder 303, a stamping groove 304 and a movable plate 305; the upper end of the hollow template 107 is provided with an L-shaped slide frame 301; the upper end of the L-shaped slide frame 301 is provided with an L-shaped fixed frame 302; the lower end of the L-shaped fixed frame 302 is provided with a cylinder 303; the lower end of the cylinder 303 is provided with a stamping groove 304; the upper end of the stamping groove 304 is provided with a movable plate 305.The L-shaped slide frame 301 fixes the L-shaped fixed frame 302, and the L-shaped fixed frame 302 fixes the cylinder 303. The cylinder 303 is extended and retracted to drive the stamping groove 304 to perform displacement and stamping work, and the movable plate 305 is guided and displaced along the L-shaped slide frame 301. The water storage component 4 includes a water tank 401 and a water inlet 402; the water tank 401 is provided on one side of the movable plate 305; and the water inlet 402 is provided on one side of the water tank 401. Water enters the water tank 401 through the water inlet 402 for storage. The water spraying component 5 includes a pump 501, a pipe 502 and a nozzle 503; the pump 501 is provided at the front end of the water tank 401; the pipe 502 is provided on the pump 501; and the nozzle 503 is provided on the pipe 502. The pump 501 pumps the water in the water tank 401 to the pipe 502 to the nozzle 503, and sprays water to cool the metal casting. The pushing assembly 6 includes a side bracket 601, a telescopic rod 602 and a push plate 603; the side bracket 601 is provided at the upper end of the water tank 401; the telescopic rod 602 is provided on one side of the side bracket 601; and the push plate 603 is provided on the telescopic rod 602. The side bracket 601 fixes the telescopic rod 602, and the telescopic rod 602 pushes, driving the push plate 603 to move, and the cooled metal casting is pushed.
[0023] When working, the upper friction rod 202 moves up and down along the fixed slide rail 203 and the fixed slide groove 204, and the upper friction rod 202 rotates through the double-sided crawler 205. The upper friction rod 202, the lower friction rod 201 and the movable support rod 207 are connected through the triangular crawler 206. The upper friction rod 202 and the movable support rod 207 are displaced, and the triangular crawler 206 is deformed and adjusted to achieve tight and connected rotation. The rotating motor 208 is started, and the lower friction rod 201 and the upper friction rod 202 are rotated through the connecting shaft, and the hardware plate between the two is clamped and frictionally displaced. The L-shaped slide groove frame 301 fixes the L-shaped fixed frame 302, and the L-shaped fixed frame 302 fixes the cylinder 303. The cylinder 303 is extended and retracted to drive the stamping groove 304 to perform displacement and stamping work, and the movable plate 305 is guided and displaced along the L-shaped slide groove frame 301. Water enters the water tank 401 through the water inlet 402 for storage. The pump 501 pumps the water in the water tank 401 to the pipe 502 to the nozzle 503, and sprays water to cool the metal castings. The side bracket 601 fixes the telescopic rod 602, and the telescopic rod 602 pushes to drive the push plate 603 to move, and pushes the cooled metal castings. The hollow support foot 101 fixes the wastewater tank 102, and the hollow plate 103 filters the wastewater into the wastewater tank 102 for unified collection, and discharges it through the water outlet 104. The upper bracket 105 fixes the baffle 106 and the hollow template 107. The baffle 106 blocks the wastewater to prevent outflow, and the hollow template 107 performs the stamping template work. The collection box 108 collects the stamped hardware castings, and all the work is completed.
[0024] Through the above steps, the main body component 1, the clamping component 2 and the water storage component 4 are set to perform preparatory work before stamping, the hollow support leg 101 fixes the wastewater tank 102, the hollow plate 103 filters the wastewater into the wastewater tank 102 for unified collection, and discharges it through the outlet 104, the upper bracket 105 fixes the baffle 106 and the hollow template 107, the baffle 106 blocks the wastewater to prevent outflow, the hollow template 107 performs stamping template work, and the collection box 108 collects the stamped hardware castings. The upper friction rod 202 moves up and down along the fixed slide rail 203 and the fixed slide groove 204, and the upper friction rod 202 rotates through the double-sided crawler 205. The upper friction rod 202, the lower friction rod 201 and the movable support rod 207 are connected through the triangular crawler 206. The upper friction rod 202 and the movable support rod 207 are displaced, and the triangular crawler 206 is deformed and adjusted to achieve tight and shaft-connected rotation. The rotating motor 208 is started, and the lower friction rod 201 and the upper friction rod 202 are rotated through the shaft-connected action, and the hardware plate between the two is clamped and frictionally displaced. Water enters the water storage tank 401 through the water inlet 402 for storage. After that, the punching work is performed through the set punching assembly 3, the L-shaped slide frame 301 fixes the L-shaped fixed frame 302, the L-shaped fixed frame 302 fixes the cylinder 303, the cylinder 303 is extended and retracted, driving the punching slot 304 to perform displacement punching work, and the moving plate 305 is guided and displaced along the L-shaped slide frame 301. Finally, the cooling and collecting work is performed through the set water spraying assembly 5 and the pushing assembly 6, the pump 501 pumps the water in the water tank 401 to the pipe 502 to reach the nozzle 503, and the metal casting is sprayed with water for cooling. The side bracket 601 fixes the telescopic rod 602, the telescopic rod 602 is pushed, driving the push plate 603 to move, and the cooled metal casting is pushed to complete the punching work of the metal forging. Through full automation, the punching efficiency is improved and the operator is protected.
[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A punching device for metal forging, comprising a main body assembly (1); characterized in that: The invention also comprises a clamping component (2), a punching component (3), a water storage component (4), a water spraying component (5), and a pushing component (6); the upper end of the main body component (1) is provided with a clamping component (2) for clamping; a punching component (3) for punching is provided between the clamping components (2); a water storage component (4) for storing water is provided on one side of the punching component (3); a water spraying component (5) for spraying water is provided at the front end of the water storage component (4); and a pushing component (6) for pushing is provided at the upper end of the water spraying component (5).
2. A punching device for metal forging according to claim 1, characterized in that: The main body component (1) comprises a hollow support leg (101), a wastewater tank (102), a hollow plate (103), a water outlet (104), an upper bracket (105), a baffle (106), a hollow template (107) and a collection box (108); the wastewater tank (102) is arranged inside the hollow support leg (101); the hollow plate (103) is arranged at the upper end of the wastewater tank (102); the water outlet (104) is arranged at the rear end of the wastewater tank (102); the upper bracket (105) is arranged at the upper end of the hollow support leg (101); the baffle (106) is arranged on the upper bracket (105); the hollow template (107) is arranged at the upper end of the upper bracket (105); and the collection box (108) is arranged on one side of the wastewater tank (102).
3. A punching device for metal forging according to claim 2, characterized in that: The clamping assembly (2) comprises a lower friction rod (201), an upper friction rod (202), a fixed slide rail (203), a fixed slide groove (204), a double-sided crawler (205), a triangular crawler (206), a movable support rod (207) and a rotating motor (208); lower friction rods (201) are arranged on both sides of the hollow template (107); an upper friction rod (202) is arranged at the upper end of the lower friction rod (201); and a fixed friction rod (202) is arranged at the front end of the upper friction rod (202). A fixed slide rail (203); a fixed slide groove (204) is provided at the rear end of the upper friction rod (202); a double-sided crawler track (205) is provided between the upper friction rods (202); a movable support rod (207) is slidably connected to one side of the lower friction rod (201); a triangular crawler track (206) is provided outside the lower friction rod (201), the upper friction rod (202) and the movable support rod (207); and a rotating motor (208) is provided at the rear end of the upper friction rod (202).
4. A punching device for metal forging according to claim 2, characterized in that: The punching assembly (3) comprises an L-shaped slide frame (301), an L-shaped fixed frame (302), a cylinder (303), a punching groove (304) and a movable plate (305); the upper end of the hollow template (107) is provided with the L-shaped slide frame (301); the upper end of the L-shaped slide frame (301) is provided with the L-shaped fixed frame (302); the lower end of the L-shaped fixed frame (302) is provided with the cylinder (303); the lower end of the cylinder (303) is provided with the punching groove (304); and the upper end of the punching groove (304) is provided with the movable plate (305).
5. A punching device for metal forging according to claim 4, characterized in that: The water storage assembly (4) comprises a water storage tank (401) and a water inlet (402); the water storage tank (401) is arranged on one side of the movable plate (305); and the water inlet (402) is arranged on one side of the water storage tank (401).
6. A punching device for metal forging according to claim 5, characterized in that: The water spray assembly (5) comprises a pump (501), a pipeline (502) and a spray head (503); the front end of the water storage tank (401) is provided with the pump (501); the pipeline (502) is provided on the pump (501); and the spray head (503) is provided on the pipeline (502).
7. A punching device for metal forging according to claim 5, characterized in that: The pushing assembly (6) comprises a side bracket (601), a telescopic rod (602) and a pushing plate (603); the side bracket (601) is arranged at the upper end of the water storage tank (401); the telescopic rod (602) is arranged on one side of the side bracket (601); and the pushing plate (603) is arranged on the telescopic rod (602).
