Disk saw for secondary aluminum processing

By using cutting table, electric slide rail, walking bracket and cylinder in the recycled aluminum processing disc saw, multi-stage cutting and stable cutting of aluminum ingots is achieved, and the problems of inflexible and unstable cutting in the prior art are solved. .

CN222176160UActive Publication Date: 2024-12-17HUBEI CHENGZI ALUMINUM CO LTD
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Patent Information

Application Number
CN202420875089.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-17
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing recycled aluminum processing disc saw cannot cut the aluminum ingots in multiple stages, and the aluminum ingots are prone to shake during the cutting process, resulting in unstable cutting.

Method used

A disk saw including cutting table, electric slide rail, walking bracket, cylinder, push rod, disc frame and disc saw blade are designed. The travel bracket is driven by the electric slide rail, and the cylinder drives the disc frame to telescope and retract. The disc saw blade contacts and rotates with the aluminum ingot, and uses multiple cutting grooves to achieve multi-section cutting, and ensures the stability of the aluminum ingot through limiting plates, slide rails, sleeves, springs and anti-slip pads.

Benefits of technology

Multi-stage cutting of aluminum ingots is achieved, cutting flexibility is improved, and the aluminum ingot is prevented from being offset by a clamping mechanism to ensure the stability of the cutting process.

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Abstract

The utility model relates to the technical field of secondary aluminum processing equipment, and discloses a circular saw for secondary aluminum processing, which comprises a cutting table, electric slide rails are fixedly mounted on two sides of the outside of the cutting table, a walking support is arranged at the output ends of the electric slide rails, cylinders are fixedly mounted on two sides of the top of the walking support, and the cylinders are fixedly mounted on the cutting table. A push rod is arranged at the output end of the air cylinder, a disc frame is fixedly connected to one end of the push rod, a motor is fixedly installed outside the disc frame, a disc saw blade is rotationally connected to the interior of the disc frame, and the disc saw blade is fixedly connected to the output end of the motor. The aluminum ingot cutting device has the following advantages and effects that the multiple cutting grooves are formed in the cutting table, the disc saw blades extend into the cutting grooves, then aluminum ingots can be cut off, the multiple cutting grooves are formed, the disc saw blades are driven by the electric sliding rails to move, then the aluminum ingots can be subjected to multi-section cutting, and the cutting flexibility is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of recycled aluminum processing equipment, in particular to a circular saw for recycled aluminum processing. Background Art

[0002] Recycled aluminum mainly appears in the form of aluminum alloys; general scrap aluminum can be melted into wrought aluminum alloys, cast aluminum alloys and deoxidizers for steelmaking. In addition, small aluminum particles can be recovered from dross and slag by leaching and dry methods (crushing, screening and magnetic separation). The small aluminum particles are hot-melted to form aluminum ingots, which are then cut by a circular saw according to processing needs.

[0003] In the prior art, Chinese Patent Publication No. CN217223876U discloses a multifunctional recycled aluminum cutting device. Aiming at the problem that it is inconvenient to place and take aluminum materials during cutting and processing and that there are certain safety hazards, the following scheme is proposed, which includes a workbench, and the workbench also includes a support plate. Two support plates are provided, and the two support plates are symmetrically distributed and fixed to the side wall of one side of the workbench. The side walls of the two adjacent support plates are each provided with a through groove, and a mounting plate is slidably connected inside the through groove. A bracket is fixed to the side wall at the bottom end of the mounting plate, and a servo motor is fixed to the side wall on one side of the bracket. In the utility model, the mounting plate is moved downward along the through groove, so that the height adjustment of the cutting disc is more convenient, which not only allows the staff to place the aluminum materials better, but also facilitates the staff to take the aluminum materials after cutting and processing, further reducing the safety hazards caused by the staff accidentally touching the cutting disc.

[0004] However, the existing circular saw cannot cut the aluminum ingot into multiple sections when cutting recycled aluminum, resulting in the problem of insufficient cutting flexibility. In addition, the aluminum ingot is prone to shaking during the cutting process, resulting in unstable cutting. Therefore, the above problems need to be improved. Utility Model Content

[0005] The utility model aims to provide a circular saw for processing recycled aluminum, which has the effect of being able to perform multi-segment cutting on aluminum ingots.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a circular saw for recycled aluminum processing, comprising a cutting table, electric slide rails are fixedly installed on both sides of the outside of the cutting table, a traveling bracket is provided at the output end of the electric slide rail, a cylinder is fixedly installed on both sides of the top of the traveling bracket, a push rod is provided at the output end of the cylinder, a circular frame is fixedly connected to one end of the push rod, a motor is fixedly installed on the outside of the circular frame, a circular saw blade is rotatably connected to the inside of the circular frame, and the circular saw blade is fixedly connected to the output end of the motor, a cutting groove is opened inside the cutting table, a clamping groove is opened on both sides of the top of the cutting table, a limiting plate is clamped inside the clamping groove, and an aluminum ingot is arranged on the top of the cutting table.

[0007] By adopting the above technical solution, the aluminum ingot is placed on the top of the cutting table, and then the limit plate is connected to the inside of the cutting table through the card slot. The staff places the aluminum ingot in the gap between the two limit plates, and then starts the electric slide rail according to the cutting position, so that the electric slide rail drives the walking bracket to move outside the cutting table, and the circular saw blade is arranged above the aluminum ingot. The motor is started so that the motor drives the circular saw blade to rotate, and then the cylinder is started so that the cylinder drives the circular frame to extend and retract through the push rod. The circular frame extends inside the walking bracket, and the circular saw blade contacts the aluminum ingot, and the aluminum ingot is cut by the rotation of the circular saw blade. A plurality of cutting grooves are opened inside the cutting table, and the circular saw blade extends to the inside of the cutting groove, so that the aluminum ingot can be cut, and the number of cutting grooves is multiple, and the circular saw blade is driven to move by the electric slide rail, so that the aluminum ingot can be cut in multiple sections, thereby improving the cutting flexibility.

[0008] The utility model is further configured as follows: the number of the limiting plates is several, and the several limiting plates form a group of two.

[0009] By adopting the above technical solution, each group of limiting plates are symmetrical to each other, and each group of limiting plates is connected by means of the card slots, so that each group of limiting plates can be disassembled.

[0010] The utility model is further configured as follows: a gap is provided between each group of the limiting plates, and the aluminum ingot is arranged inside the gap.

[0011] By adopting the above technical solution, the aluminum ingot is placed in the gap between each set of limiting plates, and the aluminum ingot is limited by each set of limiting plates.

[0012] The utility model is further configured as follows: the inner wall of the walking bracket is fixedly connected with a first slide rail, the interior of the first slide rail is slidably connected with a slider, and the slider is fixedly connected to the outer side of the disc frame.

[0013] By adopting the above technical solution, when the disc frame is extended inside the walking bracket, the slider will slide inside the first slide rail, thereby preventing the disc frame from deviating when extending.

[0014] The utility model is further configured as follows: sleeves are fixedly connected to both sides of the bottom of the disc frame, a spring is fixedly connected to the inner top wall of the sleeve, a buffer block is fixedly connected to one end of the spring, a push rod is fixedly connected to one end of the buffer block, and a pressure block is fixedly connected to one end of the push rod.

[0015] By adopting the above technical solution, when cutting the aluminum ingot, the cylinder drives the disc frame to extend and retract, and the pressure block is set at the bottom of the disc frame. The pressure block contacts the aluminum ingot. Through the displacement of the disc frame, the spring is compressed, and the buffer block, the push rod and the pressure block shrink inside the sleeve. The aluminum ingot is clamped by the pressure block, so that the aluminum ingot is stable when cutting, preventing the aluminum ingot from deviating.

[0016] The utility model is further configured as follows: both sides of the inner wall of the sleeve are fixedly connected with second slide rails, and the buffer block is slidably connected to the inside of the second slide rails.

[0017] By adopting the above technical solution, during the contraction process of the buffer block, the buffer block will slide inside the second slide rail, thereby preventing the buffer block from being offset inside the sleeve.

[0018] The utility model is further configured as follows: a groove is provided inside the pressing block, and an anti-slip pad is fixedly connected inside the groove.

[0019] By adopting the above technical solution, the anti-skid pad provides friction, thereby increasing the friction between the aluminum ingot and the pressing block.

[0020] The utility model is further configured as follows: the number of the anti-skid pads is several, and the exteriors of the several anti-skid pads are all fixedly connected with anti-skid particles.

[0021] By adopting the above technical solution, the anti-skid particles are in contact with the aluminum ingot, thereby increasing the anti-skid effect.

[0022] The utility model is further configured as follows: a cylinder bracket is fixedly connected to the top of the walking bracket, and the cylinder is fixed inside the cylinder bracket.

[0023] By adopting the above technical solution, the cylinder is fixed to the top of the walking bracket through the cylinder bracket, thereby improving the stability of the cylinder during operation.

[0024] The utility model is further configured as follows: lighting lamps are fixedly connected to both sides of the inner wall of the walking bracket, and a protective shell is fixedly connected to the inner side of the walking bracket.

[0025] By adopting the above technical solution, the lighting lamp provides a lighting effect, the protective shell extends to the inside of the lighting lamp, and the protective shell is transparent.

[0026] The beneficial effects of the utility model are:

[0027] 1. The utility model, through the arrangement of a cutting table, an electric slide rail, a traveling bracket, a cylinder, a push rod, a disc frame, a motor, a circular saw blade, a cutting groove, a limit plate and an aluminum ingot, the aluminum ingot is limited by two limit plates, the electric slide rail drives the traveling bracket to move outside the cutting table, the motor drives the circular saw blade to rotate, the cylinder drives the disc frame to extend and retract through the push rod, the disc frame extends inside the traveling bracket, the circular saw blade contacts the aluminum ingot, and the aluminum ingot is cut by the rotation of the circular saw blade, a plurality of cutting grooves are opened inside the cutting table, the circular saw blade extends into the inside of the cutting groove, and thus the aluminum ingot can be cut, and the number of cutting grooves is multiple, the circular saw blade is driven to move by the electric slide rail, and thus the aluminum ingot can be cut in multiple sections, thereby improving the cutting flexibility.

[0028] 2. The utility model, through the arrangement of the sleeve, spring, buffer block, push rod, pressure block, second slide rail and anti-slip pad, the pressure block is arranged at the bottom of the disc frame, the pressure block contacts the aluminum ingot, the spring is compressed through the displacement of the disc frame, the buffer block, push rod and pressure block shrink inside the sleeve, the pressure block clamps the aluminum ingot, so that the aluminum ingot has stability during cutting, and the aluminum ingot is prevented from shifting. During the contraction process of the buffer block, the buffer block will slide inside the second slide rail, thereby preventing the buffer block from shifting inside the sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 It is a schematic diagram of the structure of the utility model;

[0031] Figure 2 This is a schematic diagram of the internal structure of the walking support of the utility model;

[0032] Figure 3 This is a front view structural diagram of the limit plate of the utility model;

[0033] Figure 4 It is a schematic diagram of the internal structure of the sleeve of the utility model.

[0034] In the figure, 1. cutting table; 2. electric slide rail; 3. walking bracket; 4. cylinder; 5. push rod; 6. disc rack; 7. motor; 8. circular saw blade; 9. cutting groove; 10. limit plate; 11. aluminum ingot; 12. first slide rail; 13. slider; 14. sleeve; 15. spring; 16. buffer block; 17. push rod; 18. pressure block; 19. second slide rail; 20. anti-slip pad; 21. cylinder bracket; 22. protective shell. DETAILED DESCRIPTION

[0035] The technical solution of the utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] Reference Figure 1-4A circular saw for processing recycled aluminum comprises a cutting table 1, electric slide rails 2 are fixedly installed on both sides of the outside of the cutting table 1, a traveling bracket 3 is arranged at the output end of the electric slide rail 2, a cylinder 4 is fixedly installed on both sides of the top of the traveling bracket 3, a push rod 5 is arranged at the output end of the cylinder 4, a circular disc frame 6 is fixedly connected to one end of the push rod 5, a motor 7 is fixedly installed on the outside of the circular disc frame 6, a circular saw blade 8 is rotatably connected to the inside of the circular disc frame 6, and the circular saw blade 8 is fixedly connected to the output end of the motor 7, a cutting groove 9 is provided inside the cutting table 1, a card slot is provided on both sides of the top of the cutting table 1, a limit plate 10 is carded inside the card slot, an aluminum ingot 11 is provided on the top of the cutting table 1, the aluminum ingot 11 is placed on the top of the cutting table 1, and then the limit plate 10 is passed through the card slot After being clamped into the interior of the cutting table 1, the staff places the aluminum ingot into the gap between the two limit plates 10, and then starts the electric slide rail 2 according to the cutting position, so that the electric slide rail 2 drives the walking bracket 3 to move outside the cutting table 1, and the circular saw blade 8 is arranged above the aluminum ingot 11, and the motor 7 is started, so that the motor 7 drives the circular saw blade 8 to rotate, and then starts the cylinder 4, so that the cylinder 4 drives the circular frame 6 to retract and retract through the push rod 5, and the circular frame 6 extends inside the walking bracket 3, and the circular saw blade 8 contacts the aluminum ingot, and the aluminum ingot is cut by the rotation of the circular saw blade 8. A plurality of cutting grooves 9 are opened inside the cutting table 1, and the circular saw blade 8 extends to the inside of the cutting groove 9, so that the aluminum ingot 11 can be cut, and the cutting groove 9 There are multiple limit plates 10, and the circular saw blade 8 is driven to move by the electric slide rail 2, so that the aluminum ingot can be cut in multiple sections, which improves the cutting flexibility. There are multiple limit plates 10, and the limit plates 10 are grouped in pairs. Each group of limit plates 10 is symmetrical to each other, and each group of limit plates 10 is clamped by a card slot, so that each group of limit plates 10 can be disassembled. A gap is set between each group of limit plates 10, and the aluminum ingot 11 is set inside the gap. The aluminum ingot 11 is placed in the gap between each group of limit plates 10, and the aluminum ingot 11 is limited by each group of limit plates 10. The inner wall of the walking bracket 3 is fixedly connected with a first slide rail 12, and the interior of the first slide rail 12 is slidably connected with a slider 13. The slider 13 is fixedly connected to the outer side of the disc frame 6, and the disc When the disc frame 6 is extended inside the walking bracket 3, the slider 13 will slide inside the first slide rail 12, thereby preventing the disc frame 6 from deflecting when extended. Both sides of the bottom of the disc frame 6 are fixedly connected with sleeves 14, and the inner top wall of the sleeve 14 is fixedly connected with a spring 15. One end of the spring 15 is fixedly connected with a buffer block 16, and one end of the buffer block 16 is fixedly connected with a push rod 17, and one end of the push rod 17 is fixedly connected with a pressure block 18. When the aluminum ingot 11 is cut, the cylinder 4 drives the disc frame 6 to retract and extend. The pressure block 18 is set at the bottom of the disc frame 6, and the pressure block 18 contacts the aluminum ingot. Through the displacement of the disc frame 6, the spring 15 is compressed, and the buffer block 16, the push rod 17 and the pressure block 18 shrink inside the sleeve 14.The aluminum ingot 11 is clamped by the pressing block 18, so that the aluminum ingot has stability during cutting to prevent the aluminum ingot from deflecting. The second slide rails 19 are fixedly connected to both sides of the inner wall of the sleeve 14, and the buffer block 16 is slidably connected to the inside of the second slide rail 19. During the contraction of the buffer block 16, the buffer block 16 will slide inside the second slide rail 19, thereby preventing the buffer block 16 from deflecting inside the sleeve 14. A groove is provided inside the pressing block 18, and an anti-skid pad 20 is fixedly connected inside the groove. The anti-skid pad 20 provides friction to increase the friction between the aluminum ingot 11 and the pressing block 18. There are several anti-skid pads 20, and the outsides of several anti-skid pads 20 are fixedly connected with anti-skid particles, which are in contact with the aluminum ingot to increase the anti-skid effect. The top of the walking bracket 3 is fixedly connected with a cylinder bracket 21, and the cylinder 4 is fixed inside the cylinder bracket 21. The cylinder 4 is fixed to the top of the walking bracket 3 through the cylinder bracket 21 to improve the stability of the cylinder 4 during operation. Both sides of the inner wall of the walking bracket 3 are fixedly connected with lighting lamps, and the inner side of the walking bracket 3 is fixedly connected with a protective shell 22. The lighting lamp provides a lighting effect, and the protective shell 22 extends to the inside of the lighting lamp, and the protective shell 22 is transparent.

[0037] In the utility model, an aluminum ingot 11 is placed on the top of the cutting table 1, and then the limit plate 10 is connected to the inside of the cutting table 1 through a slot. The staff places the aluminum ingot in the gap between the two limit plates 10, and then starts the electric slide rail 2 according to the cutting position, so that the electric slide rail 2 drives the walking bracket 3 to move outside the cutting table 1, and the circular saw blade 8 is arranged above the aluminum ingot 11, and the motor 7 is started, so that the motor 7 drives the circular saw blade 8 to rotate, and then the cylinder 4 is started, so that the cylinder 4 drives the circular frame 6 to extend and retract through the push rod 5, and the circular frame 6 extends inside the walking bracket 3, and the circular saw blade 8 contacts the aluminum ingot, and the aluminum ingot is cut by the rotation of the circular saw blade 8. A plurality of cutting grooves 9 are opened inside the cutting table 1, and the circular saw blade 8 extends to the inside of the cutting groove 9, so that The aluminum ingot 11 can be cut, and the number of cutting grooves 9 is multiple. The circular saw blade 8 is driven by the electric slide rail 2 to move, so that the aluminum ingot can be cut in multiple sections, which improves the cutting flexibility. When cutting the aluminum ingot 11, the cylinder 4 drives the disc frame 6 to retract and retract. The pressure block 18 is set at the bottom of the disc frame 6. The pressure block 18 contacts the aluminum ingot. Through the displacement of the disc frame 6, the spring 15 is compressed, and the buffer block 16, the push rod 17 and the pressure block 18 are contracted inside the sleeve 14. The aluminum ingot 11 is clamped by the pressure block 18, so that the aluminum ingot has stability during cutting to prevent the aluminum ingot from being offset. During the contraction of the buffer block 16, the buffer block 16 will slide inside the second slide rail 19 to prevent the buffer block 16 from being offset inside the sleeve 14.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A circular saw for processing recycled aluminum, comprising a cutting table (1), characterized in that: Electric slide rails (2) are fixedly installed on both sides of the outside of the cutting table (1), a travel bracket (3) is provided at the output end of the electric slide rail (2), a cylinder (4) is fixedly installed on both sides of the top of the travel bracket (3), a push rod (5) is provided at the output end of the cylinder (4), one end of the push rod (5) is fixedly connected to a disc frame (6), a motor (7) is fixedly installed on the outside of the disc frame (6), a circular saw blade (8) is rotatably connected inside the disc frame (6), and the circular saw blade (8) is fixedly connected to the output end of the motor (7), a cutting groove (9) is provided inside the cutting table (1), a clamping groove is provided on both sides of the top of the cutting table (1), a limit plate (10) is clamped inside the clamping groove, and an aluminum ingot (11) is provided on the top of the cutting table (1).

2. The circular saw for processing recycled aluminum according to claim 1, characterized in that: The number of the limiting plates (10) is multiple, and the multiple limiting plates (10) form a group of two.

3. The circular saw for processing recycled aluminum according to claim 2, characterized in that: A gap is provided between each group of the limiting plates (10), and the aluminum ingot (11) is arranged inside the gap.

4. The circular saw for processing recycled aluminum according to claim 1, characterized in that: The inner wall of the walking bracket (3) is fixedly connected to a first slide rail (12), the interior of the first slide rail (12) is slidably connected to a slider (13), and the slider (13) is fixedly connected to the outer side of the disc frame (6).

5. The circular saw for processing recycled aluminum according to claim 1, characterized in that: Both sides of the bottom of the disc frame (6) are fixedly connected with sleeves (14), the inner top wall of the sleeve (14) is fixedly connected with a spring (15), one end of the spring (15) is fixedly connected with a buffer block (16), one end of the buffer block (16) is fixedly connected with a push rod (17), and one end of the push rod (17) is fixedly connected with a pressure block (18).

6. The circular saw for processing recycled aluminum according to claim 5, characterized in that: Second slide rails (19) are fixedly connected to both sides of the inner wall of the sleeve (14), and the buffer block (16) is slidably connected to the inside of the second slide rails (19).

7. The circular saw for processing recycled aluminum according to claim 5, characterized in that: A groove is provided inside the pressing block (18), and an anti-slip pad (20) is fixedly connected inside the groove.

8. The circular saw for processing recycled aluminum according to claim 7, characterized in that: The number of the anti-skid pads (20) is several, and the exteriors of the several anti-skid pads (20) are all fixedly connected with anti-skid particles.

9. The circular saw for processing recycled aluminum according to claim 1, characterized in that: The top of the walking support (3) is fixedly connected to a cylinder support (21), and the cylinder (4) is fixed inside the cylinder support (21).

10. The circular saw for processing recycled aluminum according to claim 1, characterized in that: Illuminating lamps are fixedly connected to both sides of the inner wall of the walking bracket (3), and a protective shell (22) is fixedly connected to the inner side of the walking bracket (3).

Citation Information

Patent Citations

  • Multifunctional secondary aluminum cutting device

    CN217223876U