Flash cleaning equipment for speed reducer machining

Abstract

The utility model discloses flash cleaning equipment for speed reducer processing, which relates to the technical field of speed reducer processing, and comprises an edge cleaning knife main body, an adjusting mechanism, a position mechanism and a mounting mechanism, one end of the edge cleaning knife main body is provided with a motor, and one end of the motor is provided with the adjusting mechanism. Through the arrangement of the edge cleaning cutter main body and the position mechanism, the edge of the movable edge cleaning cutter main body installed in the device can be aligned with the flash position of a machined part, and the transverse position shaft plate is driven to move to a certain position in the sliding groove in the base position plate in the process; screws are inserted into the corresponding limiting holes to fix the position of the transverse shaft plate, then the position control disc is screwed inwards to fix the vertical angle position of the vertical bearing on the transverse shaft plate, in the same way, the fixing block is operated to fix the horizontal angle position of the machine supporting arm on the vertical bearing, and the using stability of the device is improved through the non-slip mat.

Description

Technical Field

[0001] The utility model relates to the technical field of speed reducer processing, in particular to a flash cleaning device used for speed reducer processing. Background Art

[0002] A reducer is an independent component consisting of a gear transmission, a worm transmission, or a gear-worm transmission enclosed in a rigid housing. It is often used as a reduction transmission device between a prime mover and a working machine. During the process of cleaning the flash of a reducer, workers usually clean the flash manually, which is time-consuming and labor-intensive. Therefore, a flash cleaning device for reducer processing is needed.

[0003] The existing patent document with the technical publication number CN215845976U provides a flash cleaning device for speed reducer processing, which solves the shortcomings of general flash cleaning that requires time-consuming and laborious manual operation and requires multiple disassembly and assembly to change the angle for fixing and clamping. It includes a base and a circular rotating box arranged on the top of the base, a support box that penetrates and extends to the outside of the top of the base is fixedly installed on the inner side of the top of the base, and support columns that are relatively arranged are horizontally welded on both sides of the upper part of the support box. The circular rotating box is vertically embedded in the inner side of the top of the support box, and four penetrating and extending support columns are evenly installed on the inner circumference of the circular rotating box. To the rotating shafts on both sides of the inner and outer rings of the circular rotating box, the device is driven by an external power supply, the first motor drives the rotating shaft to rotate through the block, and the second motor drives the circular rotating box to rotate through the connecting column, so as to realize multi-angle rotation of the flash, and the second hydraulic rod drives the electric-controlled tool to clean the flash, so as to realize fully automatic flash cleaning. However, when the CN215845976U technology is in operation, it is impossible to improve the stability of the device, the adaptability of the device installation, and the accuracy of the device. Therefore, there is an urgent need for a flash cleaning device for reducer processing. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a flash cleaning device for reducer processing, so as to solve the problem that the existing flash cleaning device for reducer processing cannot improve the stability of the device during use, cannot improve the adaptability of the device installation, and cannot improve the accuracy of the device during use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flash cleaning device for reducer processing, comprising a flash cleaning cutter body, an adjustment mechanism, a positioning mechanism and an installation mechanism, wherein a motor is installed at one end of the flash cleaning cutter body, and an adjustment mechanism is installed at one end of the motor.

[0006] A position mechanism is installed at one end of the adjustment mechanism.

[0007] A mounting mechanism is installed at one end of the position mechanism.

[0008] Preferably, the adjustment mechanism includes a stabilizing frame, a rotation groove, a support arm and a limit rod. A stabilizing frame is installed at one end of the motor, a rotation groove is opened at the upper end of the stabilizing frame, a support arm is installed at the inner end of the rotation groove, and a limit rod is installed at one end of the support arm.

[0009] Preferably, the support arm forms a rotating structure with the stabilizing frame through a rotating groove, and the limiting rod is threadedly connected to the support arm.

[0010] Preferably, the positioning mechanism includes a vertical bearing shaft, a fixing block, an anti-slip pad, a transverse axis plate, a control disk, a base plate, a sliding groove and a limiting hole. The vertical bearing shaft is installed at one end of the support arm, a fixing block is installed at one end of the vertical bearing shaft, an anti-slip pad is installed at the lower end of the fixing block, a transverse axis plate is installed at one end of the vertical bearing shaft, a control disk is installed at one end of the transverse axis plate, a base plate is installed at one end of the transverse axis plate, a sliding groove is provided at one end of the base plate, and a limiting hole is provided at one end of the base plate.

[0011] Preferably, the transverse axis plate forms a rotating structure with the base plate through a slide groove, and the vertical bearing shaft is threadedly connected to the transverse axis plate through a control plate.

[0012] Preferably, the mounting mechanism comprises a connecting plate shaft, a side fixing plate and a stabilizing rod, the connecting plate shaft is mounted on one end of the base plate, the side fixing plate is mounted on one end of the connecting plate shaft, and the stabilizing rod is mounted on one end of the side fixing plate.

[0013] Preferably, the side fixing plate forms a rotating structure with the base plate through a connecting plate shaft, and the connecting plate shaft is symmetrically arranged with respect to the central axis of the base plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model can align the edge of the mobile cleaning knife body installed in the device with the flash position of the processed part through the edge of the mobile cleaning knife body installed in the device, and drive the horizontal axis plate to move to a certain position in the slide groove on the base plate during the process, and insert the screw into the corresponding limit hole to fix the position of the horizontal axis plate, and then tighten the control plate inward to fix the vertical angle position of the vertical bearing shaft on the horizontal axis plate, and similarly operate the retaining block to fix the horizontal angle position of the support arm on the vertical bearing shaft, and the anti-slip pad improves the stability of the device when used;

[0016] 2. The utility model provides a cleaning knife body and a mounting mechanism, which can be placed at a suitable position on the reducer workbench through a base plate installed in the device, and the side fixing plate is rotated on the connecting plate shaft to fit the curvature of the outer wall of the workbench, and the stabilizing rod is operated to fix it, thereby improving the adaptability of the device installation;

[0017] 3. The utility model accurately adjusts the angle of the stabilizing frame on the support arm by means of the edge cleaning knife body and the adjustment mechanism, so as to ensure that the edge of the edge cleaning knife body at the front end of the motor contacts the flash position of the part, and operates the limit rod to fix the angle of the stabilizing frame, thereby improving the accuracy of the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front cross-sectional view of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the adjustment mechanism of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the position mechanism of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the installation mechanism of the utility model.

[0022] In the figure: 1. edge cleaning knife body; 2. motor; 3. adjustment mechanism; 301. stabilizing frame; 302. rotating groove; 303. support arm; 304. limiting rod; 4. positioning mechanism; 401. vertical bearing shaft; 402. retaining block; 403. anti-skid pad; 404. horizontal axis plate; 405. control plate; 406. base plate; 407. slide groove; 408. limiting hole; 5. installation mechanism; 501. connecting plate shaft; 502. side fixing plate; 503. stabilizing rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0024] The following describes an embodiment of the utility model based on its overall structure.

[0025] See also Figure 1-4, a flash cleaning device for speed reducer processing, comprising a flash cleaning tool body 1, an adjustment mechanism 3, a position mechanism 4 and a mounting mechanism 5, wherein a motor 2 is mounted on one end of the flash cleaning tool body 1, and an adjustment mechanism 3 is mounted on one end of the motor 2, the adjustment mechanism 3 comprises a stabilizing frame 301, a rotation groove 302, a support arm 303 and a limiting rod 304, a stabilizing frame 301 is mounted on one end of the motor 2, a rotation groove 302 is opened on the upper end of the stabilizing frame 301, a support arm 303 is mounted on the inner end of the rotation groove 302, a limiting rod 304 is mounted on one end of the support arm 303, the support arm 303 forms a rotating structure with the stabilizing frame 301 through the rotation groove 302, and the limiting rod 304 is threadedly connected to the support arm 303, the angle of the stabilizing frame 301 on the support arm 303 is accurately adjusted to ensure that the edge of the flash cleaning tool body 1 at the front end of the motor 2 contacts the flash position of the part, and the limiting rod 304 is operated to fix the angle of the stabilizing frame 301, thereby improving the accuracy of the use of the device.

[0026] See also Figure 1-4 A flash cleaning device for speed reducer processing, a positioning mechanism 4 is installed at one end of the adjustment mechanism 3, the positioning mechanism 4 includes a vertical bearing shaft 401, a retaining block 402, an anti-skid pad 403, a horizontal axis plate 404, a control disk 405, a base plate 406, a slide groove 407 and a limiting hole 408, a vertical bearing shaft 401 is installed at one end of the support arm 303, a retaining block 402 is installed at one end of the vertical bearing shaft 401, an anti-skid pad 403 is installed at the lower end of the retaining block 402, a horizontal axis plate 404 is installed at one end of the vertical bearing shaft 401, a control disk 405 is installed at one end of the horizontal axis plate 404, a base plate 406 is installed at one end of the horizontal axis plate 404, a slide groove 407 is provided at one end of the base plate 406, a limiting hole 408 is provided at one end of the base plate 406, and a horizontal position The shaft plate 404 forms a rotating structure with the base plate 406 through the slide groove 407, and the vertical bearing shaft 401 is threadedly connected with the horizontal shaft plate 404 through the control plate 405. The edge of the mobile cleaning knife body 1 installed in the device is aligned with the flash position of the processed part. During the process, the horizontal shaft plate 404 is driven to move to a certain position in the slide groove 407 on the base plate 406, and the position of the horizontal shaft plate 404 is fixed by inserting screws into the corresponding limit holes 408, and then the control plate 405 is tightened inward to fix the vertical bearing shaft 401 on the horizontal shaft plate 404. The vertical angle position, similarly, the fixing block 402 is operated to fix the horizontal angle position of the support arm 303 on the vertical bearing shaft 401, and the anti-slip pad 403 improves the stability of the device.

[0027] See also Figure 1-4, a flash cleaning device for speed reducer processing, a mounting mechanism 5 is installed at one end of the position mechanism 4, the mounting mechanism 5 includes a connecting plate shaft 501, a side fixing plate 502 and a stabilizing rod 503, a connecting plate shaft 501 is installed at one end of the base plate 406, a side fixing plate 502 is installed at one end of the connecting plate shaft 501, a stabilizing rod 503 is installed at one end of the side fixing plate 502, the side fixing plate 502 forms a rotating structure with the base plate 406 through the connecting plate shaft 501, and the connecting plate shaft 501 is symmetrically arranged with the central axis of the base plate 406, the base plate 406 installed in the device is placed at a suitable position on the workbench of the speed reducer, and the side fixing plate 502 is rotated on the connecting plate shaft 501 to fit the curvature of the outer wall of the workbench, and the stabilizing rod 503 is operated to fix it, so as to improve the adaptability of the device installation.

[0028] Working principle: When in use, first place the base plate 406 at a suitable position on the reducer workbench, and rotate the side fixing plate 502 on the connecting plate shaft 501 to fit the curvature of the outer wall of the workbench, and operate the stabilizing rod 503 to fix it, so as to improve the adaptability of the installation of the device, and then move the edge of the edge cleaning knife body 1 to align the edge of the processed part with the flash position, and in the process, drive the horizontal axis plate 404 to move to a certain position in the slide groove 407 on the base plate 406, and use screws to insert into the corresponding limiting holes 408 to fix the position of the horizontal axis plate 404, and then tighten the control plate 405 inward to fix the vertical bearing shaft 4 01 is in the vertical angle position on the horizontal axis plate 404. Similarly, the fixing block 402 is operated to fix the horizontal angle position of the support arm 303 on the vertical bearing shaft 401. The anti-slip pad 403 improves the stability of the device. Then, the angle of the stabilizing frame 301 on the support arm 303 is accurately adjusted to ensure that the edge of the cleaning knife body 1 at the front end of the motor 2 contacts the flash position of the part, and the limiting rod 304 is operated to fix the angle of the stabilizing frame 301 to improve the accuracy of the device. In this way, the use process of the device is completed. The content not described in detail in this manual belongs to the existing technology known to professional and technical personnel in this field.

[0029] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.

[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A flash cleaning device for speed reducer machining, comprising a flash cleaning tool body (1), an adjustment mechanism (3), a positioning mechanism (4) and a mounting mechanism (5), Features: A motor (2) is installed at one end of the edge cleaning knife body (1), and an adjustment mechanism (3) is installed at one end of the motor (2); A positioning mechanism (4) is installed at one end of the adjustment mechanism (3); A mounting mechanism (5) is mounted on one end of the positioning mechanism (4).

2. A flash cleaning device for speed reducer processing according to claim 1, Features: The adjustment mechanism (3) comprises a stabilizing frame (301), a rotating slot (302), a support arm (303) and a limiting rod (304); the stabilizing frame (301) is installed at one end of the motor (2); a rotating slot (302) is provided at the upper end of the stabilizing frame (301); a support arm (303) is installed at the inner end of the rotating slot (302); and a limiting rod (304) is installed at one end of the support arm (303).

3. A flash cleaning device for speed reducer processing according to claim 2, Features: The support arm (303) forms a rotating structure with the stabilizing frame (301) through the rotating groove (302), and the limiting rod (304) is threadedly connected to the support arm (303).

4. The flash cleaning device for speed reducer processing according to claim 2, Features: The positioning mechanism (4) comprises a vertical bearing shaft (401), a retaining block (402), an anti-skid pad (403), a horizontal shaft plate (404), a control plate (405), a base plate (406), a slide groove (407) and a limiting hole (408); one end of the support arm (303) is mounted with a vertical bearing shaft (401); one end of the vertical bearing shaft (401) is mounted with a retaining block (402); the retaining block (403) is mounted with a horizontal shaft plate (404), a control plate (405), a base plate (406), a slide groove (407) and a limiting hole (408); 02) A non-slip pad (403) is installed at the lower end, a transverse axis plate (404) is installed at one end of the vertical bearing shaft (401), a control plate (405) is installed at one end of the transverse axis plate (404), a base plate (406) is installed at one end of the transverse axis plate (404), a slide groove (407) is provided at one end of the base plate (406), and a limiting hole (408) is provided at one end of the base plate (406).

5. A flash cleaning device for speed reducer processing according to claim 4, Features: The transverse axis plate (404) forms a rotating structure with the base plate (406) through the slide groove (407), and the vertical bearing shaft (401) is threadedly connected to the transverse axis plate (404) through the control plate (405).

6. The flash cleaning device for speed reducer processing according to claim 4, Features: The mounting mechanism (5) comprises a connecting plate shaft (501), a side fixing plate (502) and a stabilizing rod (503); the connecting plate shaft (501) is mounted on one end of the base plate (406); the side fixing plate (502) is mounted on one end of the connecting plate shaft (501); and the stabilizing rod (503) is mounted on one end of the side fixing plate (502).

7. The flash cleaning device for speed reducer processing according to claim 6, Features: The side fixing plate (502) forms a rotating structure with the base plate (406) via a connecting plate shaft (501), and the connecting plate shaft (501) is symmetrically arranged with respect to the central axis of the base plate (406).

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