Casting surface burr cleaning device

By designing the casting surface burr cleaning device of longitudinal and transverse flip mechanisms and rotary lift mechanisms in the disappearing mold casting technology, the problem of insufficient adaptability of irregular-shaped castings is solved, and comprehensive polishing of the casting surface is achieved and the casting surface is improved. Accuracy.

CN222177025UActive Publication Date: 2024-12-17YUZHOU HONGHUI MOULD CO LTD
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Patent Information

Application Number
CN202323464513.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2024-12-17
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

In the existing disappearing mold casting technology, the casting surface burr cleaning device has low adaptability and is difficult to deal with irregular-shaped castings, especially in some locations that require manual intervention.

Method used

A casting surface burr cleaning device is designed. Through the coordination of longitudinal and transverse flipping mechanisms, the inclination angle and attitude of the casting are adjusted, and combined with rotation and lifting mechanisms, the casting position is fully adjusted to ensure that the polishing position is located on the top and adapt to irregularities. Shape casting needs.

Benefits of technology

The surface of irregularly shaped castings is fully polished and deburred, which improves adaptability, reduces manual intervention, and improves the surface accuracy of the castings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a casting surface burr cleaning device, which relates to the technical field of lost foam casting, and comprises a bottom plate, the top of the bottom plate is fixedly connected with a pillar, the top of the pillar is fixedly connected with a top plate, two ends of the bottom of the top plate are fixedly provided with longitudinal electric rails, and the bottoms of the longitudinal electric rails are slidably provided with transverse electric rails. And a grinding mechanism is slidably mounted at the bottom of the transverse electric rail. The casting polishing device has the beneficial effects that the fixing mechanism can be overturned forwards and backwards and leftwards and rightwards through cooperation of the longitudinal overturning mechanism and the transverse overturning mechanism, so that the inclination angle of a casting is adjusted, a placing plate is driven to rotate through a rotating motor in the fixing mechanism, the posture of the casting is adjusted, and the polishing position is located at the top; the front-back position and the left-right position of the polishing mechanism are adjusted through cooperation of the longitudinal electric rail and the transverse electric rail so as to adapt to the position and the inclined posture of the casting, the position adjustment of the casting is more comprehensive, polishing and deburring can be more comprehensive, and adaptability is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of lost foam casting, in particular to a device for cleaning burrs on the surface of castings. Background Art

[0002] Lost foam casting is a new casting method in which paraffin or foam models with similar size and shape to the casting are bonded together into a model cluster, coated with refractory paint and dried, buried in dry quartz sand for vibration molding, and poured under negative pressure to vaporize the model. Liquid metal occupies the model position and forms a casting after solidification and cooling. After the lost foam casting is completed, it must be polished to meet the requirements of casting surface accuracy.

[0003] After searching, the Chinese patent publication number is CN217045765U, which discloses a burr cleaning device for the surface of metal castings. When the grinding wheel is grinding the casting, the driving motor will drive the lifting screw to rotate through the rotating shaft, and the movable block on the surface of the lifting screw will also drive the fan to do lifting and lowering movements, so that the wind blown out by the fan can blow the debris generated by grinding and deburring to the side away from itself, and then the debris will fall through the collection trough. When the driven wheel rotates, it will drive the negative pressure fan to rotate to generate negative pressure suction, so that the debris in the collection net bag can be adsorbed.

[0004] However, lost foam castings are usually irregular in shape. The prior art is basically capable of grinding and deburring castings with simple shapes, but some positions on irregularly shaped castings are difficult to grind and still require manual grinding and deburring, which has low adaptability. Utility Model Content

[0005] The purpose of the utility model is to provide a casting surface burr cleaning device in order to solve the above problems.

[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0007] A device for cleaning burrs on the surface of a casting comprises a base plate, a pillar is fixedly connected to the top of the base plate, a top plate is fixedly connected to the top of the pillar, longitudinal electric rails are fixedly installed at both ends of the bottom of the top plate, a transverse electric rail is slidably installed at the bottom of the longitudinal electric rail, a grinding mechanism is slidably installed at the bottom of the transverse electric rail, two support plates are fixedly connected to the top of the base plate, a longitudinal flipping mechanism is installed between the support plates, a transverse flipping mechanism is installed on the longitudinal flipping mechanism, and a fixing mechanism is installed on the top of the transverse flipping mechanism.

[0008] Preferably, the longitudinal flipping mechanism includes a first motor, the first motor is fixedly connected to one side of the support plate, the output shaft of the first motor is fixedly connected to a rotating shaft, the rotating shaft is rotatably connected between the two support plates, a ball seat is fixedly connected to the rotating shaft, and an arc-shaped sliding groove is opened along the spherical surface of the top of the ball seat.

[0009] Preferably, the lateral flipping mechanism includes a motor seat, which is fixedly connected to the front side of the ball seat, a second motor is fixedly connected to the top of the motor seat, an output shaft of the second motor is fixedly connected to a connecting rod, a slider is fixedly connected to the top of the connecting rod, and the slider is slidably connected in the arc-shaped slide groove.

[0010] Preferably, the axis of the rotating shaft passes through the center of the ball socket, the axis of the second motor passes through the center of the ball socket, and the axis of the rotating shaft and the axis of the second motor are perpendicular in the same plane.

[0011] Preferably, the fixing mechanism includes a rotating motor, which is fixedly connected to the top of the slider, and a placement plate is fixedly connected to the top of the output shaft of the rotating motor, and two supports are fixedly connected to the top of the placement plate, and a clamping cylinder is fixedly connected to the support.

[0012] Preferably, the grinding mechanism includes a slide seat, which is slidably installed at the bottom of the transverse electric rail, a lifting cylinder is fixedly connected to the bottom of the slide seat, a connecting seat is fixedly connected to the bottom of the output shaft of the lifting cylinder, and a grinding motor is fixedly connected to the bottom of the connecting seat.

[0013] The beneficial effect is that in the utility model, the fixing mechanism can be flipped front and back and left and right through the cooperation of the longitudinal flipping mechanism and the transverse flipping mechanism, so as to adjust the inclination angle of the casting, and the placement plate is driven to rotate by the rotating motor in the fixing mechanism to adjust the posture of the casting so that the grinding position is located at the top, and the front and back position and left and right position of the grinding mechanism are adjusted through the cooperation of the longitudinal electric rail and the transverse electric rail to adapt to the position and inclination posture of the casting, so that the position adjustment of the casting is more comprehensive, so that the grinding and deburring can be more comprehensive and the adaptability is stronger.

[0014] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0016] Figure 1It is a three-dimensional diagram of a casting surface burr cleaning device described in the utility model;

[0017] Figure 2 It is a front view of a casting surface burr cleaning device described in the utility model;

[0018] Figure 3 It is a three-dimensional diagram of the longitudinal turning mechanism and the transverse turning mechanism of a casting surface burr cleaning device described in the utility model;

[0019] Figure 4 The utility model is a front view of a grinding mechanism of a casting surface burr cleaning device.

[0020] The accompanying drawings are marked as follows: 1. bottom plate; 2. pillar; 3. top plate; 301. longitudinal electric rail; 302. transverse electric rail; 4. grinding mechanism; 401. slide seat; 402. lifting cylinder; 403. connecting seat; 404. grinding motor; 5. support plate; 6. longitudinal flipping mechanism; 601. first motor; 602. rotating shaft; 603. ball seat; 604. arc slide; 7. transverse flipping mechanism; 701. motor seat; 702. second motor; 703. connecting rod; 704. slider; 8. fixing mechanism; 801. rotating motor; 802. placing plate; 803. support; 804. clamping cylinder. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0023] The utility model is further described below in conjunction with the accompanying drawings:

[0024] like Figure 1-Figure 4As shown, a casting surface burr cleaning device comprises a bottom plate 1, a support 2 is welded on the top of the bottom plate 1, a top plate 3 is welded on the top of the support 2, longitudinal electric rails 301 are installed at both ends of the bottom of the top plate 3 by screws, a transverse electric rail 302 is slidably installed at the bottom of the longitudinal electric rail 301, a grinding mechanism 4 is slidably installed at the bottom of the transverse electric rail 302, two support plates 5 are welded on the top of the bottom plate 1, a longitudinal turning mechanism 6 for turning the casting forward and backward is installed between the support plates 5, a transverse turning mechanism 7 for turning the casting left and right is installed on the longitudinal turning mechanism 6, and a fixing mechanism 8 for clamping the casting is installed on the top of the transverse turning mechanism 7;

[0025] The longitudinal turning mechanism 6 comprises a first motor 601, which is connected to one side of the support plate 5 by bolts. The output shaft of the first motor 601 is fixedly connected with a rotating shaft 602, which is connected between the two support plates 5 by bearings. A ball seat 603 is welded on the rotating shaft 602, and an arc-shaped slide groove 604 is provided along the spherical surface of the top of the ball seat 603. The ball seat 603 is driven by the first motor 601 to rotate forward and backward, and the ball seat 603 drives the lateral turning mechanism 7 to turn forward and backward, thereby turning the fixing mechanism 8 forward and backward, and finally turning the casting forward and backward;

[0026] The transverse flip mechanism 7 includes a motor seat 701, which is welded to the front side of the ball seat 603. The top of the motor seat 701 is connected to a second motor 702 by bolts. The output shaft of the second motor 702 is fixedly connected to a connecting rod 703. The top of the connecting rod 703 is connected to a slider 704 by screws. The slider 704 is slidably connected in the arc-shaped slide groove 604. The connecting rod 703 is driven by the second motor 702 to swing left and right. The connecting rod 703 drives the slider 704 to slide and flip left and right in the arc-shaped slide groove 604. The slider 704 drives the fixing mechanism 8 to flip left and right, so that the casting flips left and right. The adjustment of various angles of the casting is achieved through the cooperation of the longitudinal flip mechanism 6 and the transverse flip mechanism 7 to ensure that the casting can be fully polished.

[0027] The axis of the rotating shaft 602 passes through the center of the ball seat 603, the axis of the second motor 702 passes through the center of the ball seat 603, and the axis of the rotating shaft 602 and the axis of the second motor 702 are perpendicular in the same plane;

[0028] The fixing mechanism 8 includes a rotating motor 801, which is connected to the top of the slider 704 by screws. A placement plate 802 is fixedly connected to the top of the output shaft of the rotating motor 801. Two supports 803 are fixedly connected to the top of the placement plate 802. A clamping cylinder 804 is fixedly connected to the supports 803. The casting is clamped and fixed by the two clamping cylinders 804. The placement plate 802 is driven to rotate by the rotating motor 801, so that the casting rotates to adjust the position of the casting.

[0029] The grinding mechanism 4 includes a slide seat 401, which is slidably installed at the bottom of the transverse electric rail 302. The bottom of the slide seat 401 is connected to a lifting cylinder 402 by screws. The bottom of the output shaft of the lifting cylinder 402 is fixedly connected to a connecting seat 403. The bottom of the connecting seat 403 is fixedly connected to a grinding motor 404. The front and rear positions of the grinding mechanism 4 are adjusted by the longitudinal electric rail 301, and the left and right positions of the grinding mechanism 4 are adjusted by the transverse electric rail 302 to adapt to the position of the casting.

[0030] Working principle: When in use, the casting is placed on the top of the placement plate 802, and the casting is clamped and fixed by two clamping cylinders 804. The first motor 601 drives the rotating shaft 602 to rotate, and the rotating shaft 602 drives the ball seat 603 to rotate. The ball seat 603 drives the lateral flipping mechanism 7 to flip forward and backward, and the lateral flipping mechanism 7 drives the fixing mechanism 8 and the casting to flip forward and backward. The second motor 702 drives the connecting rod 703 to swing left and right, and the connecting rod 703 drives the slider 704 to slide left and right in the arc-shaped slide groove 604. The arc-shaped slide groove 604 drives the fixing mechanism 8 and the casting to flip left and right, thereby adjusting the inclination of the casting. The rotating motor 801 drives the placing plate 802 to rotate, adjusts the posture of the casting, and makes the position of the casting that needs to be polished and deburred be located at the top. The horizontal electric rail 302 drives the polishing mechanism 4 to move left and right, and the longitudinal electric rail 301 drives the horizontal electric rail 302 to move forward and backward, so as to adjust the position of the polishing mechanism 4 to adapt to the position of the casting. The lifting cylinder 402 drives the connecting seat 403 to move downward, and the connecting seat 403 drives the polishing motor 404 to move downward, and the polishing motor 404 polishes and deburrs the casting. Through the above operations, the burrs on the surface of the casting can be polished more comprehensively.

[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A casting surface burr removal device, comprising a bottom plate (1), a support (2) fixedly connected to the top of the bottom plate (1), and a top plate (3) fixedly connected to the top of the support (2), characterized in that: The top plate (3) has longitudinal electric rails (301) fixedly mounted at both ends of the bottom, a transverse electric rail (302) slidably mounted at the bottom of the longitudinal electric rail (301), a grinding mechanism (4) slidably mounted at the bottom of the transverse electric rail (302), two support plates (5) fixedly connected to the top of the bottom plate (1), a longitudinal flipping mechanism (6) mounted between the support plates (5), a transverse flipping mechanism (7) mounted on the longitudinal flipping mechanism (6), and a fixing mechanism (8) mounted on the top of the transverse flipping mechanism (7).

2. A casting surface burr removal device according to claim 1, characterized in that: The longitudinal turning mechanism (6) comprises a first motor (601), the first motor (601) is fixedly connected to one side of the support plate (5), the output shaft of the first motor (601) is fixedly connected to a rotating shaft (602), the rotating shaft (602) is rotatably connected between the two support plates (5), a ball seat (603) is fixedly connected to the rotating shaft (602), and an arc-shaped sliding groove (604) is provided on the top of the ball seat (603) along the spherical surface.

3. A casting surface burr removal device according to claim 2, characterized in that: The lateral flipping mechanism (7) comprises a motor seat (701), wherein the motor seat (701) is fixedly connected to the front side of the ball seat (603), a second motor (702) is fixedly connected to the top of the motor seat (701), an output shaft of the second motor (702) is fixedly connected to a connecting rod (703), a top end of the connecting rod (703) is fixedly connected to a sliding block (704), and the sliding block (704) is slidably connected in the arc-shaped sliding groove (604).

4. A casting surface burr removal device according to claim 3, characterized in that: The axis of the rotating shaft (602) passes through the center of the ball seat (603), and the axis of the second motor (702) passes through the center of the ball seat (603). The rotating shaft (602) and the axis of the second motor (702) are perpendicular to each other in the same plane.

5. The casting surface burr removal device according to claim 3, characterized in that: The fixing mechanism (8) comprises a rotating motor (801), the rotating motor (801) is fixedly connected to the top of the slider (704), the top of the output shaft of the rotating motor (801) is fixedly connected to a placement plate (802), the top of the placement plate (802) is fixedly connected to two supports (803), and the supports (803) are fixedly connected to a clamping cylinder (804).

6. A casting surface burr removal device according to claim 1, characterized in that: The grinding mechanism (4) comprises a slide seat (401), the slide seat (401) is slidably mounted on the bottom of the transverse electric rail (302), the bottom of the slide seat (401) is fixedly connected to a lifting cylinder (402), the bottom of the output shaft of the lifting cylinder (402) is fixedly connected to a connecting seat (403), and the bottom of the connecting seat (403) is fixedly connected to a grinding motor (404).