Trimming device for automobile air duct machining

By designing a flexible automotive air duct machining and trimming device, using a threaded rod system driven by the operating table and motor, combining hydraulic cylinders and connecting rods, trimming of air duct bodies of different sizes and types is achieved, and the existing devices are solved The inability to adapt to the new design problem has improved production efficiency and product quality.

CN222177056UActive Publication Date: 2024-12-17DANYANG SHENFENG AUTO PARTS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421002656.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-17
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing automotive air duct machining and trimming devices cannot adapt to the new air duct design or size changes, resulting in insufficient flexibility in the production line and unable to meet market demand in a timely manner.

Method used

A trimming device including operating table, support rod, motor, threaded rod, slider and other components is designed. The angle and position of the trimming gear are freely controlled by the control box to realize trimming of air ducts of different sizes and types. Working increases the flexibility of the device and drives the cutting assembly to move horizontally and longitudinally through the hydraulic cylinder and connecting rod to ensure the accuracy and quality of the trimming.

Benefits of technology

It realizes flexible trimming of air duct bodies of different sizes and types, improves production efficiency and product quality, reduces waste rate, and meets the market's demand for new designs and sizes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222177056U_ABST
    Figure CN222177056U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of cutting special for automobile parts, and discloses a trimming device for machining an automobile air duct, which comprises an operation table and an air duct body, the left side of the top end of the operation table is fixedly connected with two supporting rods, the top ends of the supporting rods are fixedly connected with a sleeve box, and the front side of the sleeve box is fixedly connected with a motor I; a first threaded rod is fixedly connected to the driving end of the first motor, a sliding block is slidably connected to the outer portion of the first threaded rod, a sleeve is fixedly connected to the top end of the sliding block, a second motor is fixedly connected to the left side of the sleeve, a second threaded rod is fixedly connected to the driving end of the second motor, and a long groove is formed in the front side of the second threaded rod. According to the trimming device, the trimming gear is freely controlled by the control box to trim air duct bodies of different sizes and types, and an operator is allowed to finely adjust the angle of the trimming gear according to specific conditions, so that the trimming accuracy and quality are ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of special cutting of automobile parts, in particular to a trimming device for automobile air duct processing. Background Art

[0002] The automobile air conditioning duct refers to the channel used to guide and distribute cold (or hot) air in the air conditioning system. It transmits the cold (or hot) air generated by the air conditioning system from the air conditioning unit to various areas of the vehicle, such as the feet, face and top of the driver and passengers. In the manufacturing process of automobile air conditioning ducts, the production process of air conditioning ducts is generally to use blow molding first, then cut the two ends with a sawing machine, then trim, and finally install the bracket and paste the sponge.

[0003] After searching, the Chinese patent with announcement number: CN205928776U discloses an automobile air-conditioning duct cutting tool, which can quickly complete the cutting of the automobile air-conditioning duct, avoids the trouble of cutting with a sawing machine and then trimming, avoids the debris generated by the sawing machine cutting from entering the duct, greatly improves the uniformity of the final product size, improves work efficiency, and improves both the output and quality of the product.

[0004] The working principle of the above patent states that “the air duct 2 is placed on the cutting tool, the upper part of the air duct 2 is placed in the air duct placement opening 9 of the support platform 8, and is initially clamped and positioned by the air duct clamping block 10, and is further positioned by the lower left positioning block 37, and the lower part of the air duct 2 is initially positioned by the lower right positioning block 34, such as Figure 2 The state shown, and then press the start button on the stand 1; the left support plate cylinder 4 and the right support plate cylinder 5 work, respectively pressing the left lower support plate 20 and the right lower support plate 13 downward, the left lower support plate 20 descends along the left guide column 14, the right lower support plate 13 descends along the right guide column 11, the left upper positioning block 36 descends to press against the upper part of the air duct 2, and the right upper positioning block 35 descends to press against the lower part of the air duct 2, and at the same time, the left upper mold 26 and the right upper mold 30 also descend, respectively cooperating with the left lower mold 27 and the right lower mold 31, as shown in FIG. Figure 3In the state shown, the left blade cylinder 3 and the right blade cylinder 6 start working at the same time, driving the left blade and the right blade to cut respectively. After cutting, the air duct 2 is removed and put into the turnover basket; the trouble of cutting with a sawing machine and then trimming is avoided, and the debris generated by the sawing machine cutting is avoided from entering the air duct, which greatly improves the uniformity of the final product size, improves the work efficiency, and improves the output and quality of the product. However, in the above document, since the left blade cylinder and the right blade cylinder are both fixed in position, only the automobile air ducts of fixed size and style can be processed and trimmed. When new air duct designs or sizes appear in the automobile market, if the tooling cannot adapt to these changes, the production line will face the problem of insufficient flexibility and cannot meet market demand in time. In view of the above problems, a trimming device for automobile air duct processing is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a trimming device for automobile air duct processing, aiming to improve the problem that the trimming device in the prior art cannot perform trimming work on new air duct design styles or sizes.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] The top of the control cabinet is provided with a toothed structure, and the toothed structure ...

[0008] Furthermore, the cutting assembly includes an L-plate, a connecting block, a square plate, a support plate, a trimming gear, a slot block, an adjusting rod 1, an adjusting block 1, an arc plate, an adjusting rod 2 and an adjusting block 2, the top middle part of the L-plate is fixedly connected to the bottom end of the connecting rod, the top end of the connecting block is rotatably connected to the bottom middle part of the L-plate, the front side of the connecting block is fixedly connected to the top rear side of the square plate, the right side of the bottom end of the square plate is rotatably connected to the left side of the support plate, the bottom end of the support plate is fixedly connected to the bottom end of the trimming gear, the right side of the bottom end of the square plate is fixedly connected with a slot block, the right middle part of the support plate is fixedly connected to the left end of the adjusting rod 1, the right top end of the adjusting rod 1 is threadedly connected to the left middle part of the adjusting block 1, the top end of the arc plate is fixedly connected to the left side of the bottom end of the L-plate, the left end of the adjusting rod 2 is fixedly connected to the right middle part of the square plate, and the external thread of the adjusting rod 2 is connected to the left middle part of the adjusting block 2.

[0009] Furthermore, two main clamping blocks are fixedly connected to the middle part of the top of the operating table, two long rods are slidably connected to the middle part of the main clamping blocks, the front sides of the two long rods are fixedly connected to the slave clamping blocks, the middle part of the main clamping blocks is threadedly connected to a threaded tube, the front end of the threaded tube is fixedly connected to the rear side of the slave clamping blocks, and the outer part of the threaded tube is threadedly connected to an adjustment ring.

[0010] Furthermore, the outer portion of the threaded rod 1 is rotatably connected to the front and rear sides of the inner wall of the sleeve, the outer portion of the slider is slidably connected to the inner wall of the sleeve, and the bottom end of the sleeve is slidably connected to the top end of the sleeve.

[0011] Furthermore, the outside of the moving block is slidably connected to the top inner wall of the pipe rack, the left and right sides of the second threaded rod are rotatably connected to the inner wall of the sleeve, and the right side of the bottom end of the sleeve is slidably connected to the top of the pipe rack.

[0012] Furthermore, the outer part of the adjusting rod 2 is slidably connected to the inner wall of the arc plate, the outer part of the adjusting rod 1 is slidably connected to the inner wall of the slot block, the left side of the adjusting block 1 is slidably connected to the right side of the slot block, and the left side of the adjusting block 2 is slidably connected to the right side of the arc plate.

[0013] Furthermore, a control box is fixedly connected to the right side of the top of the operating table, and the outside of the air duct body is in contact with the front side of the main clamping block and the rear side of the slave clamping block.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, through the cooperation of the support rod, the sleeve box, the motor, the threaded rod, the slider and other components, the trimming work of the air duct bodies of different sizes and types can be carried out by freely controlling the trimming gear through the control box, thereby increasing the flexibility of the device.

[0016] 2. In the utility model, through the cooperation of the L-plate, connecting block, square plate, support plate, trimming gear and other components, the angle of the trimming gear is achieved, allowing the operator to make fine adjustments according to specific circumstances to ensure the accuracy and quality of trimming, help reduce the scrap rate, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of a trimming device for automobile air duct processing proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the box structure of a trimming device for automobile air duct processing proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of the support block structure of a trimming device for automobile air duct processing proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of the square plate structure of a trimming device for automobile air duct processing proposed by the utility model;

[0021] Figure 5 The utility model is a schematic diagram of the long rod structure of a trimming device for automobile air duct processing.

[0022] Legend:

[0023] 1. Operation table; 2. Support rod; 3. Box; 4. Motor 1; 5. Threaded rod 1; 6. Slider; 7. Casing; 8. Motor 2; 9. Threaded rod 2; 10. Long slot; 11. Support block; 12. Pipe rack; 13. Long pipe; 14. Moving block; 15. Groove; 16. Hydraulic cylinder; 17. Linking rod; 18. L plate; 19. Connecting block; 20. Square plate; 21. Support plate; 22. Trimming gear; 23. Groove block; 24. Adjustment rod 1; 25. Adjustment block 1; 26. Arc plate; 27. Adjustment rod 2; 28. Adjustment block 2; 29. ​​Main clamping block; 30. Long rod; 31. Slave clamping block; 32. Threaded pipe; 33. Adjustment ring; 34. Control box; 35. Air duct body. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1-Figure 3The utility model provides an embodiment: a trimming device for automobile air duct processing, comprising an operating table 1 and an air duct body 35, two support rods 2 are fixedly connected to the left side of the top of the operating table 1, a sleeve box 3 is fixedly connected to the top of the support rod 2, the support rod 2 supports the sleeve box 3, the front side of the sleeve box 3 is fixedly connected to a motor 4, the driving end of the motor 4 is fixedly connected to a threaded rod 5, the sleeve box 3 supports the motor 4 to protect the motor 4, so that the motor 4 can stably drive the threaded rod 5 to rotate after starting, and the outer sliding connection of the threaded rod 5 is a slider 6 The threaded rod 1 5 rotates to drive the slider 6 to slide in the sleeve box 3. The top of the slider 6 is fixedly connected with a sleeve 7. Because the sleeve 7 is connected to the slider 6, the sleeve 7 will be driven by the slider 6 to slide back and forth at the top of the sleeve box 3. The left side of the sleeve 7 is fixedly connected with a motor 2 8. The driving end of the motor 2 8 is fixedly connected with a threaded rod 2 9. A long groove 10 is provided on the front side of the threaded rod 2 9. The outside of the threaded rod 2 9 is slidably connected with a support block 11. The motor 2 8 is started to drive the threaded rod 2 9 to rotate, and the rotation of the threaded rod 2 9 drives the support block 11 to slide horizontally left and right.

[0026] refer to Figure 2 A pipe rack 12 is fixedly connected to the middle of the top of the operating table 1, a long tube 13 is fixedly connected to the inner wall of the top of the pipe rack 12, a moving block 14 is slidably connected to the outside of the long tube 13, a groove 15 is opened at the bottom end of the pipe rack 12, and a groove 15 is fixedly connected to the bottom end of the sleeve 7. When the sleeve 7 slides back and forth, the moving block 14 will slide on the outside of the long tube 13 of the pipe rack 12.

[0027] The outside of the threaded rod 5 is rotatably connected to the front and rear sides of the inner wall of the sleeve 3. This design is to ensure the stable rotation of the threaded rod 5. The outside of the slider 6 is slidably connected to the inner wall of the sleeve 3. The bottom end of the sleeve 7 is slidably connected to the top of the sleeve 3. In order to stably drive the sleeve 7 to slide on the top of the sleeve 3, the outside of the moving block 14 is slidably connected to the top inner wall of the pipe rack 12. The moving block 14 slides in the pipe rack 12 to drive the sleeve 7 to slide back and forth. The left and right sides of the threaded rod 29 are rotatably connected to the inner wall of the sleeve 7, ensuring the stable rotation of the threaded rod 29. The right side of the bottom end of the sleeve 7 is slidably connected to the top of the pipe rack 12, ensuring that the sleeve 7 moves stably back and forth.

[0028] A hydraulic cylinder 16 is fixedly connected to the middle part of the front side of the support block 11, and a connecting rod 17 is fixedly connected to the driving end of the hydraulic cylinder 16. A cutting assembly is fixedly connected to the bottom end of the connecting rod 17. The support block 11 supports the hydraulic cylinder 16 to start driving the connecting rod 17 to extend and retract to drive the cutting assembly to cut the air duct body 35. Compared with the above documents, the flexibility of the device is increased, and the free horizontal and vertical movement of the cutting assembly can be achieved through the installation of the sleeve box 3 and the sleeve 7 to trim the outside of the air duct body 35.

[0029] refer to Figure 3 , Figure 4The cutting assembly includes an L plate 18, a connecting block 19, a square plate 20, a support plate 21, a trimming gear 22, a slot block 23, an adjusting rod 1 24, an adjusting block 1 25, an arc plate 26, an adjusting rod 27 and an adjusting block 28. The middle of the top end of the L plate 18 is fixedly connected to the bottom end of the connecting rod 17, the top end of the connecting block 19 is rotatably connected to the middle of the bottom end of the L plate 18, the front side of the connecting block 19 is fixedly connected to the rear side of the top end of the square plate 20, the L plate 18 is connected to the square plate 20 through the connecting block 19, the square plate 20 rotates around the connecting block 19, the bottom right side of the square plate 20 is rotatably connected to the left side of the support plate 21, and the support plate 21 The bottom end is fixedly connected to the bottom end of the trimming gear 22, and the support plate 21 rotates with the left side of the bottom end of the square plate 20 as the center to synchronously drive the trimming gear 22 to rotate. A groove block 23 is fixedly connected to the right side of the bottom end of the square plate 20. The middle right side of the support plate 21 is fixedly connected to the left end of the adjusting rod 1 24. The top right side of the adjusting rod 1 24 is threadedly connected to the middle left side of the adjusting block 1 25. The adjusting block 1 25 is rotated to loosen the adjusting rod 1 24, so that the adjusting rod 1 24 can slide in the groove block 23, thereby driving the support plate 21 to rotate by sliding the adjusting rod 1 24 in the groove block 23, thereby indirectly adjusting the lateral angle of the trimming gear 22.

[0030] The top of the arc plate 26 is fixedly connected to the left side of the bottom end of the L plate 18, the left end of the adjusting rod 27 is fixedly connected to the middle of the right side of the square plate 20, the external thread of the adjusting rod 27 is connected to the middle of the left side of the adjusting block 28, the external sliding connection of the adjusting rod 27 is connected to the inner wall of the arc plate 26, the external sliding connection of the adjusting rod 1 24 is connected to the inner wall of the slot block 23, the left side of the adjusting block 1 25 is connected to the right side of the slot block 23, the left side of the adjusting block 28 is connected to the right side of the arc plate 26, and then the adjusting block 28 is loosened to allow the adjusting rod 27 to drive the longitudinal angle of the square plate 20.

[0031] refer to Figure 5 Two main clamping blocks 29 are fixedly connected to the middle part of the top of the operating table 1, and two long rods 30 are slidably connected to the middle part of the main clamping block 29. The front sides of the two long rods 30 are fixedly connected to the slave clamping block 31, and the middle part of the main clamping block 29 is threadedly connected to the threaded tube 32, and the front end of the threaded tube 32 is fixedly connected to the rear side of the slave clamping block 31. The outer thread of the threaded tube 32 is threadedly connected to the adjusting ring 33, and the control box 34 is fixedly connected to the right side of the top of the operating table 1. The outer part of the air duct body 35 contacts the front side of the main clamping block 29 and the rear side of the slave clamping block 31. The air duct body 35 is placed in the middle position between the slave clamping block 31 and the main clamping block 29, and the adjusting ring 33 is rotated on the outside of the threaded tube 32. The adjusting ring 33 is rotated to drive the threaded tube 32 and the long rod 30 to slide in the middle part of the main clamping block 29, which can shorten the distance between the slave clamping block 31 and the main clamping block 29, that is, the two sides of the air duct body 35 are clamped and fixed.

[0032] Working principle: first place the air duct body 35 between the slave clamp block 31 and the main clamp block 29, and then rotate the adjusting ring 33 outside the threaded tube 32, so that the adjusting ring 33 rotates to drive the threaded tube 32 and the long rod 30 to slide in the middle of the main clamp block 29, shortening the distance between the slave clamp block 31 and the main clamp block 29, thereby clamping and fixing both sides of the air duct body 35.

[0033] After the air duct body 35 is fixed, the adjusting block 25 is rotated to loosen the adjusting rod 24, so that the adjusting rod 24 can slide in the slot block 23, thereby driving the support plate 21 to rotate through the adjusting rod 24 sliding in the slot block 23, thereby indirectly adjusting the lateral angle of the trimming gear 22, and then cooperating with the loosening of the adjusting block 28 to allow the adjusting rod 27 to drive the longitudinal angle of the square plate 20, so as to specifically adjust the cutting angle of the trimming gear 22. After the angle of the trimming gear 22 is adjusted, the control box 34 controls the motor 4 fixed on the sleeve 3 to start driving the threaded rod 5 to rotate the slider 6 fixed on the transmission sleeve 7 to slide horizontally and the motor 28 on the sleeve 7 to start the rotation of the threaded rod 29 to drive the support block 11 to slide longitudinally, so that the trimming gear 22 fixed on the support block 11 can move freely in the horizontal and longitudinal directions, and then cooperates with the control of the hydraulic cylinder 16 to drive the linkage rod 17 to extend and retract, so that the trimming gear 22 extends downward to accurately trim the outer side of the adjusting block 25.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A trimming device for automobile air duct processing, comprising an operating table (1) and an air duct body (35), characterized in that: The top left side of the operating table (1) is fixedly connected to two support rods (2), the top of the support rod (2) is fixedly connected to a sleeve box (3), the front side of the sleeve box (3) is fixedly connected to a motor 1 (4), the driving end of the motor 1 (4) is fixedly connected to a threaded rod 1 (5), the outside of the threaded rod 1 (5) is slidably connected to a slider (6), the top of the slider (6) is fixedly connected to a sleeve (7), the left side of the sleeve (7) is fixedly connected to a motor 2 (8), the driving end of the motor 2 (8) is fixedly connected to a threaded rod 2 (9), and the front side of the threaded rod 2 (9) is provided with a The threaded rod (9) is provided with a support block (11) which is slidably connected to the outside of the support block (11), a pipe rack (12) is fixedly connected to the middle of the top of the operating table (1), a long pipe (13) is fixedly connected to the inner wall of the top of the pipe rack (12), a moving block (14) is slidably connected to the outside of the long pipe (13), a groove (15) is provided at the bottom end of the pipe rack (12), a hydraulic cylinder (16) is fixedly connected to the middle of the front side of the support block (11), a connecting rod (17) is fixedly connected to the driving end of the hydraulic cylinder (16), and a cutting assembly is fixedly connected to the bottom end of the connecting rod (17).

2. The trimming device for automobile air duct processing according to claim 1, characterized in that: The cutting assembly comprises an L plate (18), a connecting block (19), a square plate (20), a support plate (21), a trimming gear (22), a slot block (23), an adjusting rod (24), an adjusting block (25), an arc plate (26), an adjusting rod (27) and an adjusting block (28), wherein the middle portion of the top end of the L plate (18) is fixedly connected to the bottom end of the connecting rod (17), the top end of the connecting block (19) is rotatably connected to the middle portion of the bottom end of the L plate (18), the front side of the connecting block (19) is fixedly connected to the rear side of the top end of the square plate (20), the right side of the bottom end of the square plate (20) is rotatably connected to the left side of the support plate (21), and the The bottom end of the support plate (21) is fixedly connected to the bottom end of the trimming gear (22), the right side of the bottom end of the square plate (20) is fixedly connected with a slot block (23), the middle right side of the support plate (21) is fixedly connected to the left end of the adjusting rod 1 (24), the top right side of the adjusting rod 1 (24) is threadedly connected to the middle left side of the adjusting block 1 (25), the top end of the arc plate (26) is fixedly connected to the left side of the bottom end of the L plate (18), the left end of the adjusting rod 2 (27) is fixedly connected to the middle right side of the square plate (20), and the outer side of the adjusting rod 2 (27) is threadedly connected to the middle left side of the adjusting block 2 (28).

3. The trimming device for automobile air duct processing according to claim 1, characterized in that: Two main clamping blocks (29) are fixedly connected to the middle of the top of the operating table (1), and two long rods (30) are slidably connected to the middle of the main clamping blocks (29). The front sides of the two long rods (30) are fixedly connected to the secondary clamping blocks (31). The middle of the main clamping blocks (29) is threadedly connected to a threaded tube (32), the front end of the threaded tube (32) is fixedly connected to the rear side of the secondary clamping blocks (31), and the outer surface of the threaded tube (32) is threadedly connected to an adjustment ring (33).

4. The trimming device for automobile air duct processing according to claim 1, characterized in that: The outside of the threaded rod (5) is rotatably connected to the front and rear sides of the inner wall of the sleeve (3), the outside of the slider (6) is slidably connected to the inner wall of the sleeve (3), and the bottom end of the sleeve (7) is slidably connected to the top end of the sleeve (3).

5. The trimming device for automobile air duct processing according to claim 1, characterized in that: The outside of the moving block (14) is slidably connected to the inner wall of the top end of the pipe rack (12), the left and right sides of the threaded rod (9) are rotatably connected to the inner wall of the sleeve (7), and the right side of the bottom end of the sleeve (7) is slidably connected to the top end of the pipe rack (12).

6. The trimming device for automobile air duct processing according to claim 2, characterized in that: The outer portion of the adjusting rod 2 (27) is slidably connected to the inner wall of the arc plate (26), the outer portion of the adjusting rod 1 (24) is slidably connected to the inner wall of the slot block (23), the left side of the adjusting block 1 (25) is slidably connected to the right side of the slot block (23), and the left side of the adjusting block 2 (28) is slidably connected to the right side of the arc plate (26).

7. The trimming device for automobile air duct processing according to claim 3, characterized in that: A control box (34) is fixedly connected to the right side of the top of the operating table (1), and the outside of the air duct body (35) is in contact with the front side of the main clamping block (29) and the rear side of the slave clamping block (31).