Integrated station mechanism for multi-process parallelization

Abstract

An integrated station mechanism for multi-process parallelism relates to the technical field of detection workbenches and comprises a frame, a sliding platform and a working platform. A plurality of sliding platforms are slidably connected to the top of the rack at intervals, and a working platform is arranged at the tops of the sliding platforms; the working platform comprises a rotating seat correspondingly connected with the sliding platform in a fastening mode, the top of the rotating seat is rotationally connected with a base, and supporting mechanisms are installed at the two ends of the base; the supporting mechanism comprises a V-shaped support, and the two sides in the support are rotationally connected with supporting rollers used for supporting workpieces. A plurality of sliding platforms are slidably connected to the top of the rack at intervals, so that different working stations can be changed; the working platform is correspondingly and rotationally connected with the sliding platform through the rotating seat, the supporting rollers used for supporting the workpiece are rotationally connected to the two sides in the support, the workpiece can roll along the supporting rollers or rotate along the rotating seat in the working process, and adjustment is flexible and convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of detection workbenches, in particular to an integrated station mechanism for parallel multi-processes. Background Art

[0002] The integrated station for thermal protection and appearance inspection of workpiece surfaces with a cylindrical shape needs to be designed with focus on safety and operability to meet the needs of product storage, movement and operation stations for multiple parallel processes such as thermal protection of the workpiece surface, paint and marking touch-ups, appearance inspection, and final assembly. Most of the existing station mechanisms are standardized desktops, which require operators to lift and rotate the workpiece in order to conduct a comprehensive circumferential inspection of the product surface. Changing workstations depends entirely on manual handling by operators, which results in inconvenient operation for operators and high labor intensity. The above defects are problems that need to be urgently solved by technical personnel in this field. Utility Model Content

[0003] In order to overcome the deficiencies in the background technology, the utility model discloses an integrated station mechanism for multiple processes in parallel.

[0004] In order to achieve the above-mentioned invention object, the utility model adopts the following technical solutions:

[0005] An integrated station mechanism for parallel multi-processes comprises a frame, a sliding platform and a working platform; a plurality of sliding platforms are slidably connected to the top of the frame at intervals, and a working platform is arranged on the top of the sliding platform; the working platform comprises a rotating seat fastened corresponding to the sliding platform, a base is rotatably connected to the top of the rotating seat, and support mechanisms are installed at both ends of the base; the support mechanism comprises a V-shaped support, and support rollers for supporting workpieces are rotatably connected to both sides of the support.

[0006] Preferably, both corner ends at the top of the support are hinged with swing arms through a hinge shaft, and a pin for limiting the deflection angle of the swing arm is movably inserted on one side of the support corresponding to the hinge shaft, and the end of the swing arm away from the hinge shaft is rotatably connected to a clamping roller for clamping the workpiece.

[0007] Preferably, a turntable is fixedly connected to the bottom of the base, and the turntable is rotatably connected to the rotating seat via a bearing.

[0008] Preferably, the rotating seat is provided with a plurality of pin holes at intervals along the circumferential direction, and one side of the turntable is provided with a first indexing pin installed through an ear plate and capable of correspondingly plugging into the corresponding pin hole.

[0009] Preferably, a plurality of positioning holes are provided at intervals on the top of the frame, and the rotating seat is provided with a second indexing pin which can movably penetrate the sliding platform and be plugged into the corresponding positioning holes.

[0010] Preferably, a slide rail is provided on the top of the frame, and the sliding platform is slidably matched with the frame through the slide rail.

[0011] Preferably, adjustable feet are installed at the bottom of the rack.

[0012] Due to the adoption of the above-mentioned technical solution, the utility model has the following beneficial effects:

[0013] The utility model discloses an integrated station mechanism for parallel operation of multiple processes, which has a simple structure and is easy to use. A plurality of sliding platforms are slidably connected at intervals on the top of a frame, and can be moved along the top of the frame through the sliding platforms to change different work stations. The work platform is rotatably connected to the sliding platform through a rotating seat, and support rollers for supporting workpieces are rotatably connected on both sides of the support. During operation, the workpiece can be rolled along the support rollers or rotated along the rotating seat, and the adjustment is flexible and convenient, which is convenient for operators to perform related operations.

[0014] Both corner ends of the top of the support are hinged with swing arms through hinge shafts, and one end of the swing arm away from the hinge shaft is rotatably connected to a clamping roller for clamping the workpiece. The clamping roller clamps the workpiece, thereby limiting the radial position of the workpiece, thereby reducing the jumping of the workpiece during the rolling process and preventing one end of the workpiece from tilting;

[0015] A first indexing pin is installed on one side of the turntable through an ear plate and can be plugged into a corresponding pin hole. By plugging the first indexing pin into the corresponding pin hole, the rotation of the base can be restricted; the rotating seat is provided with a second indexing pin that can movably penetrate the sliding platform and be plugged into the corresponding positioning hole, that is, when the sliding platform is moved and adjusted into place, the second indexing pin can be plugged into the corresponding positioning hole, thereby preventing the workpiece from moving randomly during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a structural diagram of the working platform;

[0018] Figure 3 It is a structural schematic diagram of a rotating seat;

[0019] Figure 4 It is a side view of the utility model.

[0020] In the figure: 1. frame; 2. sliding platform; 3. working platform; 3-1. rotating seat; 3-2. base; 3-3. support; 3-4. supporting roller; 3-5. hinge shaft; 3-6. swing arm; 3-7. latch; 3-8. clamping roller; 3-9. turntable; 3-10. first indexing pin; 3-11. second indexing pin; 4. slide rail; 5. adjustable foot. DETAILED DESCRIPTION

[0021] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention. In the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right", etc. indicating directions or positional relationships, they only correspond to the drawings of the present application for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction.

[0022] Embodiment 1, in combination with Figures 1-2 , an integrated station mechanism for parallel multi-processes, comprising a frame 1, a sliding platform 2 and a working platform 3; a plurality of sliding platforms 2 are slidably connected at intervals on the top of the frame 1, and a working platform 3 is arranged on the top of the sliding platform 2, that is, the working platform 3 can move along the top of the frame 1 through the sliding platform 2, so as to change different working stations, such as sliding switching between an assembly station, a testing station and a repair station;

[0023] It should be noted that in order to avoid mutual interference between two adjacent working platforms 3, the moving stroke of the sliding platform 2 needs to be limited, such as maintaining a safety distance of 240±5mm between two adjacent working platforms 3;

[0024] The working platform 3 comprises a rotating seat 3-1 which is fastened to the corresponding sliding platform 2, the top of the rotating seat 3-1 is rotatably connected to a base 3-2, and both ends of the base 3-2 are equipped with supporting mechanisms, that is, the workpiece can be supported by the supporting mechanism, and the workpiece can be rotated along the rotating seat 3-1 by rotating the base 3-2, so that the operator can adjust the position of the workpiece; the supporting mechanism comprises a V-shaped support 3-3, and both sides of the support 3-3 are rotatably connected to support rollers 3-4 for supporting the workpiece; this embodiment is mainly used for the operation of cylindrical workpieces, that is, the workpiece can be supported by the support rollers 3-4 at both ends of the base 3-2, and the workpiece can roll along the support rollers 3-4, so that the operator can perform comprehensive assembly, inspection or repair operations on the circumference of the workpiece;

[0025] It should be noted that the opening width of the support 3-3 needs to be larger than the diameter of the workpiece, so that the workpiece can enter the support 3-3 and the workpiece can be effectively supported by the support roller 3-4 to avoid direct hard contact between the workpiece and the workpiece; the support roller 3-4 adopts a stainless steel bearing type smooth nylon material roller, which will not cause damage to the surface of the workpiece, and it has a silent property and will not cause noise interference;

[0026] When in use, the workpiece can be supported by two supporting mechanisms, and the workpiece can be moved to the assembly station through the sliding platform 2 to assemble accessories, and moved to the inspection station to inspect defects on the outer surface of the workpiece, and moved to the repair station to repair parts of the workpiece; during the operation, the workpiece can be rolled along the supporting rollers 3-4, or rotated along the rotating seat 3-1, and the adjustment is flexible and convenient, which is convenient for the operator to perform related operations.

[0027] Embodiment 2: In actual use, it is found that the workpiece has a large jumping amplitude when rolling along the supporting rollers 3-4. At the same time, due to the lack of radial limit on the workpiece, one end of the workpiece will tilt and slide during the operation. In order to solve the above technical problems, this embodiment is further improved;

[0028] Combined with Figures 1-2 , an integrated station mechanism for parallel multi-processes, which is different from Example 1 in that, on the basis of Example 1, the two corner ends of the top of the support 3-3 are hinged with swing arms 3-6 through hinge shafts 3-5, and a pin 3-7 for limiting the deflection angle of the swing arm 3-6 is movably inserted on one side of the support 3-3 corresponding to the hinge shaft 3-5, and the end of the swing arm 3-6 away from the hinge shaft 3-5 is rotatably connected to a clamping roller 3-8 for clamping the workpiece;

[0029] Before installing the workpiece, the latch 3-7 can be pulled out first to flip the swing arm 3-6 to the outside of the support 3-3. After the workpiece is placed in the support 3-3, the swing arm 3-6 can be flipped to the inside of the support 3-3, and the latch 3-7 can be installed. The workpiece is pressed by the pressing roller 3-8, so as to limit the radial position of the workpiece, thereby reducing the jumping of the workpiece during the rolling process and preventing one end of the workpiece from tilting.

[0030] It should be noted that the clamping roller 3-8 is the same as the supporting roller 3-4, both of which are made of stainless steel bearing type smooth nylon material rollers, which will not cause damage to the surface of the workpiece and will not cause noise interference.

[0031] Embodiment 3, in actual use, it is found that since the base 3-2 is connected to the sliding platform 2 by corresponding rotation with the rotating seat 3-1, and the rotating seat 3-1 lacks an angle limit, the sliding platform 2 moves along the top of the frame 1, and there is a lack of positioning of the sliding platform 2. During operation, if the workpiece rotates randomly along the rotating seat 3-1, or moves randomly along the top of the frame 1, it is easy to cause trouble to the operator's operation, resulting in reduced operating efficiency of the operator. Secondly, during operation, if the workpiece rotates randomly along the rotating seat 3-1, or moves randomly along the top of the frame 1, it may cause collision between adjacent workpieces, posing a safety hazard. In order to solve the above technical problems, this embodiment is further improved;

[0032] Combined with Figures 1 to 4, an integrated station mechanism for parallel multi-processes, based on embodiment 1 or 2, a turntable 3-9 is fixedly connected to the bottom of the base 3-2, and the turntable 3-9 is rotatably connected to the rotating base 3-1 through a bearing, which has a simple structure, facilitates the assembly operation of the base 3-2 and the rotating base 3-1, and reduces the processing difficulty of the base 3-2;

[0033] like Figure 3 As shown, the rotating seat 3-1 is provided with a plurality of pin holes at intervals along the circumferential direction, and a first indexing pin 3-10 which can be plugged into the corresponding pin hole is installed through an ear plate on one side of the rotating disk 3-9, that is, the rotation angle of the base 3-2 can be limited by setting the position of the pin hole. When the base 3-2 is rotated into place, the rotation of the base 3-2 can be limited by plugging the first indexing pin 3-10 into the corresponding pin hole.

[0034] The top of the frame 1 is provided with a slide rail 4, and the sliding platform 2 is slidably matched with the frame 1 through the slide rail 4, so that the sliding platform 2 can slide smoothly with a low risk of getting stuck; the top of the frame 1 is provided with a plurality of positioning holes at intervals, and the rotating seat 3-1 is provided with a second indexing pin 3-11 that can movably penetrate the sliding platform 2 and be plugged into the corresponding positioning hole, that is, when the sliding platform 2 is moved and adjusted into place, the second indexing pin 3-11 can be plugged into the corresponding positioning hole, so that the movement of the sliding platform 2 can be limited, thereby preventing the workpiece from moving randomly during operation;

[0035] The models of the first indexing pin 3 - 10 and the second indexing pin 3 - 11 are PXVBK-GN612-08-M12*1.5 and PXVBK-GN612-10-M12*1.5 respectively;

[0036] An adjustable foot 5 is installed at the bottom of the frame 1, that is, the height of the frame 1 can be adjusted through the adjustable foot 5, so as to facilitate the height adjustment according to the needs of the operator, providing convenience for the operator's operation. The model of the adjustable foot 5 is D80 heavy-duty adjustment foot, and the adjustment range is 240mm.

[0037] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and it is intended that all changes that fall within the meaning and scope of equivalent elements are included in the present invention.

Claims

1. An integrated station mechanism for parallel multi-process operation, characterized by: The invention comprises a frame (1), a sliding platform (2) and a working platform (3); the frame (1) is slidably connected to a plurality of sliding platforms (2) at intervals on the top, and a working platform (3) is provided on the top of the sliding platform (2); the working platform (3) comprises a rotating seat (3-1) which is fastened to the sliding platform (2) in correspondence, the top of the rotating seat (3-1) is rotatably connected to a base (3-2), and support mechanisms are installed at both ends of the base (3-2); the support mechanism comprises a V-shaped support (3-3), and support rollers (3-4) for supporting a workpiece are rotatably connected to both sides of the support (3-3).

2. The integrated station mechanism for parallel multi-processes according to claim 1, characterized in that: Both corner ends of the top of the support (3-3) are hingedly connected to swing arms (3-6) via hinge shafts (3-5), and a latch (3-7) for limiting the deflection angle of the swing arm (3-6) is movably inserted at one side of the support (3-3) corresponding to the hinge shaft (3-5), and a clamping roller (3-8) for clamping a workpiece is rotatably connected to one end of the swing arm (3-6) away from the hinge shaft (3-5).

3. The integrated station mechanism for parallel multi-processes according to claim 1, characterized in that: A rotating disk (3-9) is fixedly connected to the bottom of the base (3-2), and the rotating disk (3-9) is rotatably connected to the rotating seat (3-1) via a bearing.

4. The integrated station mechanism for parallel multi-processes as claimed in claim 3, characterized in that: The rotating seat (3-1) is provided with a plurality of pin holes at intervals along the circumferential direction, and one side of the rotating disk (3-9) is provided with a first indexing pin (3-10) which is installed through an ear plate and can be plugged into the corresponding pin hole.

5. The integrated station mechanism for parallel multi-processes according to claim 1, characterized in that: The top of the frame (1) is provided with a plurality of positioning holes at intervals, and the rotating seat (3-1) is provided with a second indexing pin (3-11) that can movably penetrate the sliding platform (2) and be plugged into the corresponding positioning hole.

6. The integrated station mechanism for parallel multi-processes according to claim 1, characterized in that: A slide rail (4) is provided on the top of the frame (1), and the sliding platform (2) is slidably matched with the frame (1) via the slide rail (4).

7. The integrated station mechanism for parallel multi-processes according to claim 1, characterized in that: Adjustable feet (5) are installed at the bottom of the frame (1).

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