Slitting device for modified polyurethane sponge

By designing an adjustable slitting roller and conveying roller system, the problem of inconvenience in cutting and conveying sponges in different sizes in the prior art is solved, and flexible cutting and rapid conveying of sponges are realized, and processing efficiency is improved.

CN222178013UActive Publication Date: 2024-12-17HANGZHOU TIANYONG SPONGE PROD CO LTD
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Patent Information

Application Number
CN202420756523.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2024-12-17
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing polyurethane sponge slitting device cannot adjust the blade spacing and cannot adapt to sponge cutting of different sizes. At the same time, the sponge transport after cutting is inconvenient, making it easy to undergo secondary cutting.

Method used

A slitting device for a modified polyurethane sponge is designed, including an adjustable slitting roller and a conveying roller system, which enables rapid transmission of the sponge through a drive assembly and prevents secondary cutting through an adjustable cutting blade and annular groove structure.

Benefits of technology

It realizes flexible cutting and rapid transmission of sponges of different sizes, avoids the occurrence of secondary cutting and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222178013U_ABST
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Abstract

The utility model discloses a modified polyurethane sponge slitting device which comprises a slitting table and a supporting frame installed on the top of the slitting table, a slitting roller is rotationally arranged in the supporting frame, a plurality of slitting pieces are arranged on the slitting roller in a sliding mode, and the slitting pieces and the slitting roller are installed and fixed through fixing pieces. Wide grooves corresponding to the slitting rollers are further formed in the top of the slitting table, first conveying rollers are rotationally arranged in the wide grooves, supporting plates are symmetrically fixed to the side wall of the side, close to the supporting frame, of the slitting table, the supporting plates are of an inwards-concave structure, a second conveying roller is rotationally arranged between the two first supporting plates, and a third conveying roller is further slidably arranged between the two first supporting plates; a driving assembly used for driving the slitting roller, the first conveying roller and the second conveying roller is further arranged on the side wall of the slitting table, and the slitting piece can be adjusted so that sponges of different widths can be conveniently cut. And by arranging the conveying rollers, the conveying efficiency of the sponge is improved, and the sponge can be rapidly conveyed after being cut.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyurethane sponge processing, in particular to a slitting device for modified polyurethane sponge. Background Art

[0002] Polyurethane sponge is a low-density PU with a foam density below 18kg / m3. It is a porous elastic material made of polyurethane foam. Due to its good elasticity, it is often seen in the packaging field for fixing and anti-collision packaging of products, and can play a good protective role in the transportation and handling of products. In the actual processing of polyurethane sponge, according to the appearance requirements of different products that need to be fixed and protected, it is often necessary to further process the polyurethane sponge material into a certain shape structure. Common processing methods include slitting, grooving and hole opening.

[0003] When slitting existing sponges, the cutting blades on the slitting rollers are mostly fixedly set, so that the spacing between the blades cannot be adjusted, and it cannot adapt to the cutting of sponges of different sizes. In addition, most existing slitting equipment can only transfer the sponge to the slitting roller, and the subsequent transmission requires the slitting roller to push and transmit, which is not conducive to quickly transmitting the cut sponge. A solution is proposed below to the above problems. Utility Model Content

[0004] The utility model aims to provide a slitting device for modified polyurethane sponge, which solves the problems raised by the above-mentioned background technology.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A slitting device for modified polyurethane sponge comprises a slitting table and a support frame installed on the top of the slitting table, a slitting roller is rotatably arranged inside the support frame, a plurality of slitting pieces are slidably arranged on the slitting roller, the slitting pieces and the slitting roller are installed and fixed by fixing pieces, a wide groove corresponding to the slitting roller is also opened on the top of the slitting table, a conveying roller 1 is rotatably arranged in the wide groove, a support plate is symmetrically fixed on the side wall of the slitting table close to the support frame, the support plate is a concave structure, a conveying roller 2 is rotatably arranged between the two support plates 1, a conveying roller 3 is also slidably arranged between the two support plates 1, and a driving component for driving the slitting roller, the conveying roller 1 and the conveying roller 2 is also arranged on the side wall of the slitting table.

[0007] Preferably, the driving assembly includes two gear one, two sprocket one and sprocket two, one end of the slitting roller and the conveying roller one passes through the support frame and the slitting table respectively, the two gear one are fixed on the slitting roller and the conveying roller one respectively, and the two gear one gears are meshed, one end of the conveying roller two passes through the support plate, the two sprocket one are fixed on the conveying roller one and the conveying roller two respectively, a driving motor is also installed inside the slitting table, the output shaft of the driving motor passes through the slitting table and is fixed to the sprocket two, a chain is connected between the sprocket one and the sprocket two, and the sprocket one and the sprocket two are connected by a chain.

[0008] Preferably, a slide groove 1 is provided on the upper inner wall of the support plate, a connecting plate is slidably arranged in the slide groove 1, the conveying roller 3 is rotatably arranged on the connecting plate, a spring is installed in the slide groove 1, one end of the spring is fixed to the bottom of the slide groove 1, and the other end of the spring is fixed to the connecting plate.

[0009] Preferably, two side walls of the support frame are provided with a slide groove 2, the top thread of the support frame is equipped with an adjusting bolt, the bottom of the adjusting bolt is rotatably set in the slide groove 2, a connecting ring 1 is rotatably set on the slitting roller, the bottom of the adjusting bolt is rotatably connected to the connecting ring 1, and the slitting roller can be adjusted in height by adjusting the bolt.

[0010] Preferably, the slitting member comprises a support ring and a cutting blade, wherein the support ring is slidably arranged on the slitting roller, and the cutting blade is fixed on the outer wall of the support ring.

[0011] Preferably, the fixing member is a bolt, and the supporting ring is fixed to the slitting roller by bolts.

[0012] Preferably, a plurality of connecting rings 2 are slidably provided on the conveying roller 1, and each of the connecting rings 2 is provided with an annular groove corresponding to the cutting blade, and the connecting rings 2 are fixed to the conveying roller 1 by bolts.

[0013] Beneficial effect: When cutting the sponge, the spacing of the cutting pieces is adjusted according to the spacing of the sponge to be cut. After the position of the cutting pieces is adjusted, the connecting ring is also adjusted accordingly so that the annular groove on the connecting ring can correspond to the cutting blade, preventing the cutting blade from directly cutting the conveying roller 1 during cutting.

[0014] The sponge passes through the slitting roller and the conveying roller one and enters between the two rollers to achieve cutting. The cut sponge will enter between the conveying roller two and the conveying roller three to achieve rapid conveying, preventing the sponge from being cut twice by the slitting roller if it is not conveyed out of the slitting roller in time after cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of an embodiment;

[0016] Figure 2 A partial cross-sectional schematic diagram for showing a support frame and a slitting strip;

[0017] Figure 3 It is a schematic diagram for showing the parts structure between two support plates.

[0018] Figure numerals: 1. slitting table; 2. support frame; 3. slitting roller; 4. slitting piece; 5. wide groove; 6. conveying roller one; 7. support plate; 8. conveying roller two; 9. conveying roller three; 10. driving assembly; 11. gear one; 12. sprocket one; 13. sprocket two; 14. driving motor; 15. chain; 16. slide slot one; 17. connecting plate; 18. spring; 19. slide slot two; 20. adjusting bolt; 21. support ring; 22. cutting blade; 23. connecting ring two; 24. annular groove. DETAILED DESCRIPTION

[0019] The following is only a preferred embodiment of the present invention, and the protection scope is not limited to this embodiment. All technical solutions under the concept of the present invention should belong to the protection scope of the present invention. At the same time, it should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

[0020] See Figures 1 to 3 As shown, a slitting device for modified polyurethane sponge comprises a slitting table 1 and a support frame 2 installed on the top of the slitting table 1, a slitting roller 3 is rotatably arranged inside the support frame 2, a plurality of slitting pieces 4 are slidably arranged on the slitting roller 3, the slitting pieces 4 and the slitting roller 3 are installed and fixed by fixing pieces, a wide groove 5 corresponding to the slitting roller 3 is also opened on the top of the slitting table 1, a conveying roller 6 is rotatably arranged in the wide groove 5, the slitting piece 4 comprises a supporting ring 21 and a cutting blade 22, the supporting ring 21 is slidably arranged on the slitting roller 3, the cutting blade 22 is fixed on the outer wall of the supporting ring 21, the fixing piece adopts bolts, the supporting ring 21 is fixed on the slitting roller 3 by bolts, when the sponge needs to be slid, the spacing between the supporting rings 21 can be adjusted by the width of the sponge to be cut, the cutting blade 22 is slidably arranged on the slitting roller 3 through the supporting ring 21, and the supporting ring 21 is fixed by bolts when sliding to the specified position.

[0021] Slide grooves 2 19 are provided on both side walls of the support frame 2. The top thread of the support frame 2 is equipped with an adjusting bolt 20. The bottom of the adjusting bolt 20 is rotatably set in the slide groove 2 19. A connecting ring 1 is rotatably set on the slitting roller 3. The bottom of the adjusting bolt 20 is rotatably connected to the connecting ring 1. The slitting roller 3 can be adjusted in height by adjusting the bolt 20. When adjusting the spacing of the support ring 21, it is necessary to first rotate the adjusting bolt 20. The rotation of the adjusting bolt 20 drives the connecting ring 1 to adjust the height, so that the height of the slitting roller 3 is adjusted, thereby preventing the cutting blade 22 from being limited by the conveying roller 1 6 when adjusting the support ring 21 later.

[0022] A plurality of connecting rings 23 are also slidably arranged on the conveying roller 6, and an annular groove 24 corresponding to the cutting blade 22 is opened on the connecting ring 23. The connecting ring 23 is fixed to the conveying roller 6 by bolts. When the position of the slitting piece 4 is adjusted, the corresponding connecting ring 23 will also be adjusted accordingly so that the annular groove 24 on the connecting ring 23 can correspond to the cutting blade 22, thereby preventing the cutting blade 22 from directly cutting the conveying roller 6 during cutting.

[0023] A support plate 7 is symmetrically fixed on the side wall of the slitting table 1 close to the support frame 2. The support plate 7 is a concave structure. A conveying roller 2 8 is rotatably arranged between the two support plates 7, and a conveying roller 3 9 is slidably arranged between the two support plates 7. A driving component 10 for driving the slitting roller 3, the conveying roller 1 6 and the conveying roller 2 8 is also arranged on the side wall of the slitting table 1. When the sponge needs to be cut, the sponge is first inserted between the conveying roller 1 6 and the slitting roller 3. At this time, the driving component 10 can be started to rotate the conveying roller 1 6 and the slitting roller 3 to promote the sponge to be conveyed and thus achieve cutting.

[0024] The driving assembly 10 includes two gears 11, two sprockets 12 and sprocket 2 13. One end of the slitting roller 3 and the conveying roller 1 6 respectively penetrates the support frame 2 and the slitting table 1. The two gears 11 are respectively fixed on the slitting roller 3 and the conveying roller 1 6, and the two gears 11 are meshed. One end of the conveying roller 2 8 penetrates the support plate 7. The two sprockets 12 are respectively fixed on the conveying roller 1 6 and the conveying roller 2 8. A driving motor 14 is also installed inside the slitting table 1. The output shaft of the driving motor 14 passes through the slitting table 1 and is fixed to the sprocket 2 13. When starting the driving assembly 10, the driving motor 14 can be started first. The output shaft of the driving motor 14 will drive the sprocket 2 13 to rotate, and the sprocket 12 and A chain 15 is connected between the sprockets 13, and the sprockets 1 12 and the sprockets 13 are connected by the chain 15. The sprockets 13 will drive the two sprockets 12 to rotate through the chain 15. The rotation of the sprocket 12 on one side will drive the conveying roller 6 to rotate, and the conveying roller 6 will drive the gear 11 to rotate. After the adjustment of the support ring 21 is completed, the slitting roller 3 will be reset to a high level and the meshing of the two gears 11 will be ensured again. The gear 11 on the conveying roller 6 will drive the gear 11 on the slitting roller 3 to rotate, thereby realizing the rotation of the conveying roller 6 and the slitting roller 3, so as to push the sponge between the two rollers and cut it by the cutting blade 22.

[0025] The cut sponge will enter between the conveying roller 2 8 and the conveying roller 3 9, and the conveying roller 2 8 will be rotated through the sprocket 2 13. The rotation of the conveying roller 2 8 will push the cut sponge away from the slitting roller 3, and the conveying roller 2 8 and the conveying roller 3 9 will cooperate to better promote the movement of the sponge.

[0026] A slide groove 16 is provided on the upper inner wall of the support plate 7, and connecting plates 17 are slidably arranged in the two slide grooves 16. The conveying roller 39 is rotatably arranged on the connecting plate 17, and a spring 18 is installed in the slide groove 16. One end of the spring 18 is fixed to the bottom of the slide groove 16, and the other end of the spring 18 is fixed to the connecting plate 17. Due to different requirements, the thickness of the cut sponge will also change. In order to better convey the sponge, the conveying roller 39 is designed to be a height-adjustable structure. When the thicker sponge passes through the conveying roller 2 8 and the conveying roller 3 9, the sponge will lift the top conveying roller 3 9, so that the spring 18 generates elastic force. When the sponge is conveyed away, the conveying roller 39 is convenient to drive the connecting plate 17 to reset through the spring 18, thereby realizing the conveying of sponges of different thicknesses.

[0027] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

Claims

1. A slitting device for modified polyurethane sponge, comprising a slitting table (1) and a support frame (2) mounted on the top of the slitting table (1), It is characterized in that A slitting roller (3) is rotatably arranged inside the support frame (2), and a plurality of slitting pieces (4) are slidably arranged on the slitting roller (3). The slitting pieces (4) and the slitting roller (3) are mounted and fixed to each other via fixing pieces. A wide groove (5) corresponding to the slitting roller (3) is also provided on the top of the slitting table (1), and a conveying roller (6) is rotatably arranged in the wide groove (5). A support plate (7) is symmetrically fixed on a side wall of the slitting table (1) close to the support frame (2). The support plate (7) is a concave structure. A conveying roller (8) is rotatably arranged between the two support plates (7), and a conveying roller (9) is slidably arranged between the two support plates (7). A driving component (10) for driving the slitting roller (3), the conveying roller (6) and the conveying roller (8) is also arranged on the side wall of the slitting table (1).

2. A slitting device for modified polyurethane sponge according to claim 1, It is characterized in that The driving assembly (10) comprises two gears (11), two sprockets (12) and sprockets (13); one end of the slitting roller (3) and the conveying roller (6) respectively penetrate the support frame (2) and the slitting table (1); the two gears (11) are respectively fixed on the slitting roller (3) and the conveying roller (6), and the two gears (11) are meshed; one end of the conveying roller (8) penetrates the support plate (7); the two sprockets (12) and the conveying roller (6) respectively penetrate the support frame (2) and the slitting table (1); The first sprocket (12) is fixed on the first conveying roller (6) and the second conveying roller (8) respectively. A driving motor (14) is also installed inside the slitting table (1). The output shaft of the driving motor (14) passes through the slitting table (1) and is fixed to the second sprocket (13). A chain (15) is connected between the first sprocket (12) and the second sprocket (13). The first sprocket (12) and the second sprocket (13) are connected in transmission through the chain (15).

3. A slitting device for modified polyurethane sponge according to claim 1, It is characterized in that The upper inner wall of the support plate (7) is provided with a slide groove (16), and connecting plates (17) are slidably arranged in the two slide grooves (16). The conveying roller (9) is rotatably arranged on the connecting plates (17). A spring (18) is installed in the slide groove (16), one end of the spring (18) is fixed to the bottom of the slide groove (16), and the other end of the spring (18) is fixed to the connecting plate (17).

4. A slitting device for modified polyurethane sponge according to claim 1, It is characterized in that The two side walls of the support frame (2) are provided with a second slide groove (19), the top thread of the support frame (2) is matched with an adjusting bolt (20), the bottom of the adjusting bolt (20) is rotatably arranged in the second slide groove (19), the slitting roller (3) is rotatably provided with a connecting ring (1), the bottom of the adjusting bolt (20) is fixedly rotatably connected to the connecting ring (1), and the height of the slitting roller (3) can be adjusted by the adjusting bolt (20).

5. A slitting device for modified polyurethane sponge according to claim 4, It is characterized in that The slitting piece (4) comprises a supporting ring (21) and a cutting blade (22); the supporting ring (21) is slidably arranged on the slitting roller (3); and the cutting blade (22) is fixed on the outer wall of the supporting ring (21).

6. A slitting device for modified polyurethane sponge according to claim 5, It is characterized in that The fixing member is a bolt, and the support ring (21) is fixed on the slitting roller (3) by means of the bolt.

7. A slitting device for modified polyurethane sponge according to claim 5, It is characterized in that A plurality of connecting rings (23) are also slidably arranged on the conveying roller (6), and each of the connecting rings (23) is provided with an annular groove (24) corresponding to the cutting blade (22), and the connecting rings (23) are fixed to the conveying roller (6) by bolts.