Full-automatic foam production machine
Through the design of the fully automatic foam production machine, the automatic proportioning and uniform mixing of raw materials is achieved by using the conveying pipeline and agitating system, which solves the problems of low efficiency and unstable quality of existing foam production machines, and improves the efficiency of foam production and quality.
Patent Information
- Application Number
- CN202420782312.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing foam production machines require staff to manually match and stir raw materials, which affects efficiency and quality, and the uneven mixing of multiple raw materials leads to a decrease in the quality of foam.
A fully automatic foam production machine is designed, including a support frame, a stirring tank and a raw material tank. The raw material tank and a stirring tank are connected through a conveying pipe, and a second pump and a water spray pipe are provided in the stirring tank, and a stirring shaft is used. It achieves uniform mixing of raw materials with the nozzle.
It reduces the labor intensity of staff, improves the production efficiency of foam, and ensures uniform mixing of multiple raw materials, improving the quality of foam and the practicality of the production machine.
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Figure CN222178318U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam production equipment, in particular to a full-automatic foam production machine. Background Art
[0002] Foam is a material made by foaming plastic particles, referred to as foam; foam is divided into PU foam, anti-static foam, conductive foam, EPE, anti-static EPE, PORON, CR, EVA, bridged PE, SBR, EPDM, etc.; foam has a series of characteristics such as elasticity, light weight, fast pressure-sensitive fixation, easy use, easy bending, ultra-thin volume, reliable performance, etc. The foaming machine, also known as the foam generator, is a device that makes foam with a certain concentration of aqueous solution of the foaming agent; the foaming agent itself cannot automatically become foam, and must be mechanically acted on by the foaming machine to become foam.
[0003] However, when using the existing foam production machine, the staff is required to proportion the raw materials and then inject the various raw materials into the mixing tank for stirring, which not only affects the efficiency of the foam production machine, but also increases the labor intensity of the staff. At the same time, if the various raw materials are not mixed evenly, it is easy to cause the quality of the foam to deteriorate, causing unnecessary losses. Therefore, we propose a fully automatic foam production machine. Utility Model Content
[0004] In view of the above problems existing in the existing fully automatic foam production machine, the present utility model is proposed.
[0005] Therefore, the purpose of the utility model is to provide a fully automatic foam production machine, which solves the problem that the existing foam production machine requires staff to proportion the raw materials when in use, and then inject the various raw materials into a mixing tank for stirring, which not only affects the efficiency of the foam production machine, but also increases the labor intensity of the staff. At the same time, if the various raw materials are not mixed evenly, it is easy to cause the quality of the foam to decline, causing unnecessary losses.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A fully automatic foam production machine comprises a support frame, a stirring tank and a raw material tank, wherein the stirring tank is fixedly installed on the top of the support frame, and raw material tanks are provided at both ends of the bottom of the support frame, and a first water pump is fixedly installed on the top of the two raw material tanks, and a conveying pipeline is fixedly installed on one side of the two first water pumps, and the other ends of the two conveying pipelines pass through a support plate and are fixedly connected to the surface of one side of the stirring tank, a liquid level detector is fixedly installed on the top of one end of the two raw material tanks, and a liquid level gauge is provided on one side of the two raw material tanks, and an injection hole is provided at one end of the top of the two raw material tanks, and feed ports are provided on both sides of the top of the stirring tank.
[0008] Preferably, a motor is fixedly mounted on the bottom of the support frame, the output end of the motor passes through the support frame and extends into the stirring tank, and a plurality of fixed columns are fixedly mounted on the output end of the motor, and hollow tubes are fixedly mounted on the tops of the plurality of fixed columns.
[0009] Preferably, a shunt pipe is fixedly installed outside the hollow tube and the motor output end, hollow pipes are fixedly installed on both sides of the shunt pipe, and one side of the two hollow pipes is tightly fitted with the inner side of the stirring tank respectively.
[0010] Preferably, the top of the hollow tube is rotatably connected to a protective frame, a second water pump is provided inside the protective frame, one end of the second water pump is rotatably connected to the hollow tube, a water spray pipe is fixedly installed on the top of the second water pump, both sides of the water spray pipe are respectively fixedly connected to both sides of the mixing tank, and a plurality of nozzles are fixedly installed at the bottom of the two water spray pipes.
[0011] Preferably, a stirring shaft is evenly fixedly installed on the surface of the hollow tube, a fixing ring is fixedly installed on the top of the hollow tube, L-shaped scrapers are fixedly installed on both sides of the fixing ring, and one side of the two L-shaped scrapers is tightly fitted with both sides of the inside of the stirring tank respectively.
[0012] Preferably, an L-shaped discharge port is fixedly installed on one side of the bottom of the stirring tank, and a solenoid valve is fixedly installed on the surface of the L-shaped discharge port.
[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0014] The utility model has two raw material tanks at the bottom of the support frame, and the raw material tanks are connected to the stirring tank through a conveying pipe, and a second water pump and a water spray pipe are provided inside the stirring tank, and a plurality of stirring shafts are provided on the surface of the hollow tube. It is not only convenient to proportion the raw materials, reduce the labor intensity of the staff, and increase the efficiency of the foam production machine, but also can better mix a variety of raw materials, make a variety of raw materials can be evenly mixed, and improve the practicability of the foam production machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the stirring tank of the utility model;
[0018] Figure 3 It is a schematic diagram of the overall structure of the shunt pipe of the utility model.
[0019] Description of reference numerals:
[0020] 1. Support frame; 2. Mixing tank; 3. Raw material tank; 4. First water pump; 5. Delivery pipeline; 6. Liquid level detector; 7. Liquid level meter; 8. Injection hole; 9. Feed inlet; 10. Motor; 11. Fixed column; 12. Hollow pipe; 13. Diverter pipe; 14. Hollow pipe; 15. Protective frame; 16. Second water pump; 17. Water spray pipe; 18. Sprinkler; 19. Mixing shaft; 20. Fixed ring; 21. L-shaped scraper; 22. L-shaped discharge port; 23. Solenoid valve. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0022] The utility model embodiment discloses a fully automatic foam production machine.
[0023] The utility model provides Figure 1-3 A fully automatic foam production machine is shown, comprising a support frame 1, a stirring tank 2 and a raw material tank 3, wherein the stirring tank 2 is fixedly installed on the top of the support frame 1, and raw material tanks 3 are provided at both ends of the bottom of the support frame 1, and first water pumps 4 are fixedly installed on the tops of the two raw material tanks 3, and conveying pipes 5 are fixedly installed on one side of the two first water pumps 4, and the other ends of the two conveying pipes 5 pass through the support plate and are fixedly connected to the surface of one side of the stirring tank 2, and liquid level detectors 6 are fixedly installed on the tops of one end of the two raw material tanks 3, and liquid level meters 7 are provided on one side of the two raw material tanks 3, and injection holes 8 are provided at one end of the tops of the two raw material tanks 3, and feeding ports 9 are provided on both sides of the top of the stirring tank 2 to facilitate the proportioning of various raw materials.
[0024] The utility model discloses a fully automatic foam production machine, wherein a motor 10 is fixedly installed at the bottom of the support frame 1, the output end of the motor 10 penetrates the support frame 1 and extends into the interior of the stirring tank 2, and a plurality of fixed columns 11 are fixedly installed at the output end of the motor 10, a hollow tube 12 is fixedly installed on the top of the plurality of fixed columns 11, a shunt pipe 13 is fixedly installed outside the hollow tube 12 and the output end of the motor 10, hollow pipes 14 are fixedly installed on both sides of the shunt pipe 13, and one side of the two hollow pipes 14 is respectively tightly fitted with the inner side of the stirring tank 2, a protective frame 15 is rotatably connected to the top of the hollow tube 12, a second water pump 16 is arranged inside the protective frame 15, one end of the second water pump 16 is rotatably connected to the hollow tube 12, a water spray pipe 17 is fixedly installed on the top of the second water pump 16, both sides of the water spray pipe 17 are respectively fixedly connected to the two sides of the stirring tank 2, and a plurality of nozzles 18 are fixedly installed at the bottom of the two water spray pipes 17 to prevent uneven mixing of raw materials at the bottom of the stirring tank 2.
[0025] The utility model discloses a fully automatic foam production machine, wherein a stirring shaft 19 is evenly fixedly installed on the surface of the hollow tube 12, a fixing ring 20 is fixedly installed on the top of the hollow tube 12, L-shaped scrapers 21 are fixedly installed on both sides of the fixing ring 20, and one side of the two L-shaped scrapers 21 is tightly fitted with both sides of the inside of a stirring tank 2 respectively to prevent the raw materials from sticking to the surface of the stirring tank 2.
[0026] The utility model discloses a fully automatic foam production machine. An L-shaped discharge port 22 is fixedly installed on one side of the bottom of the stirring tank 2, and a solenoid valve 23 is fixedly installed on the surface of the L-shaped discharge port 22 to facilitate the mixed material to flow into the mold.
[0027] When in use, start the two first water pumps 4, and the two first water pumps 4 will flow the raw materials in the raw material tank 3 into the mixing tank 2 through the conveying pipe 5. When the liquid level detector 6 detects that the raw materials in the raw material tank 3 have reached a certain amount, stop the two first water pumps 4, and then start the motor 10. The motor 10 drives the stirring shaft 19 to stir the raw materials through the fixed column 11 and the hollow tube 12. Then start the second water pump 16, and the second water pump 16 will draw the raw materials into the water spray pipe 17 through the hollow pipe 14 and the hollow tube 12, and then spray them out through the nozzle 18, so that the raw materials can be fully mixed.
[0028] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A fully automatic foam production machine, comprising a support frame (1), a stirring tank (2) and a raw material tank (3), characterized in that: A stirring tank (2) is fixedly mounted on the top of the support frame (1), and raw material tanks (3) are provided at both ends of the bottom of the support frame (1). A first water pump (4) is fixedly mounted on the top of the two raw material tanks (3), and a delivery pipe (5) is fixedly mounted on one side of the two first water pumps (4). The other ends of the two delivery pipes (5) pass through the support plate and are fixedly connected to the surface of one side of the stirring tank (2). A liquid level detector (6) is fixedly mounted on the top of one end of the two raw material tanks (3), and a liquid level gauge (7) is provided on one side of the two raw material tanks (3). Injection holes (8) are provided at one end of the top of the two raw material tanks (3), and feed ports (9) are provided on both sides of the top of the stirring tank (2).
2. The fully automatic foam production machine according to claim 1, characterized in that: A motor (10) is fixedly mounted on the bottom of the support frame (1), an output end of the motor (10) passes through the support frame (1) and extends into the interior of the stirring tank (2), and a plurality of fixing columns (11) are fixedly mounted on the output end of the motor (10), and hollow tubes (12) are fixedly mounted on the tops of the plurality of fixing columns (11).
3. The fully automatic foam production machine according to claim 2, characterized in that: A shunt pipe (13) is fixedly mounted outside the hollow pipe (12) and the output end of the motor (10), and hollow pipes (14) are fixedly mounted on both sides of the shunt pipe (13), and one side of the two hollow pipes (14) is tightly fitted to the inner side of the stirring tank (2).
4. The fully automatic foam production machine according to claim 2, characterized in that: The top of the hollow tube (12) is rotatably connected to a protection frame (15), a second water pump (16) is provided inside the protection frame (15), one end of the second water pump (16) is rotatably connected to the hollow tube (12), a water spray pipe (17) is fixedly installed on the top of the second water pump (16), two sides of the water spray pipe (17) are respectively fixedly connected to two sides of the mixing tank (2), and a plurality of spray heads (18) are fixedly installed at the bottom of the two water spray pipes (17).
5. The fully automatic foam production machine according to claim 2, characterized in that: A stirring shaft (19) is evenly fixedly mounted on the surface of the hollow tube (12), a fixing ring (20) is fixedly mounted on the top of the hollow tube (12), L-shaped scrapers (21) are fixedly mounted on both sides of the fixing ring (20), and one side of the two L-shaped scrapers (21) is tightly fitted to the two sides of the interior of the stirring tank (2), respectively.
6. The fully automatic foam production machine according to claim 1, characterized in that: An L-shaped discharge port (22) is fixedly mounted on one side of the bottom of the stirring tank (2), and a solenoid valve (23) is fixedly mounted on the surface of the L-shaped discharge port (22).
Citation Information
Cited By
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