High-frequency welding device for PVC (polyvinyl chloride) knife-scraping coating composite material
By using electric push rods, rack columns, limit rollers and motor-driven transmission systems in high-frequency welding devices, the problem of raw material offset caused by manual handheld is solved, and the stability and efficiency of the welding process are improved.
Patent Information
- Application Number
- CN202421010251.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-11
AI Technical Summary
During the use of existing high-frequency welding devices, due to the need to manually hold raw materials, resulting in long-term work leading to physical fatigue and deviation of raw materials during welding.
A high-frequency welding device for scraping composite materials of PVC knife is designed, using electric push rods and rack columns to match gears, and the raw materials are stabilized and fixed by limiting rollers and limiting springs, and driven by the motor drives the drive shaft and belt. Rotate the roller to achieve rapid loading and unloading of raw materials and prevent deviation.
It improves the stability and efficiency of the welding process, reduces the labor intensity of staff, ensures welding quality and improves production efficiency.
Smart Images

Figure CN222178725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC scraper coating composite materials, in particular to a high-frequency welding device for PVC scraper coating composite materials. Background Art
[0002] PVC scrape coating composite materials combine PVC substrate and scrape coating, and are often used to manufacture products such as canvas and tents. In order to ensure its waterproofness and durability, it needs to be sealed using a high-frequency welding device. This device uses a high-frequency electromagnetic field to heat the surface of the material and quickly press together to achieve a sealed connection. It can not only seal the material efficiently, but also improve the strength and durability of the product, while saving manufacturing costs and improving production efficiency.
[0003] In most cases, the existing high-frequency welding device places the raw materials on the workbench of the welding device and manually stabilizes the raw materials on the workbench surface, and then uses a handheld air gun to perform welding operations on the places where the raw materials need to be connected. However, long-term work will cause physical fatigue of the workers and thus cause the problem of raw material deviation during welding. Therefore, a high-frequency welding device for PVC knife-scraped coating composite materials is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a high-frequency welding device for PVC knife-scraping coating composite materials, aiming to improve the problem in the prior art that manual holding of raw materials may cause deviation of raw materials during welding.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-frequency welding device for composite materials of PVC knife-scraping coating, comprising a workbench, the upper surface of the workbench is fixedly connected with a shell, one side of the outer wall of the shell is fixedly connected with a slide rail, the outer wall of the slide rail is slidably connected with a sliding sleeve, the lower surface of the sliding sleeve is fixedly connected with an electric push rod 1, the output end of the electric push rod 1 is fixedly provided with an air gun, the inner wall of the shell is fixedly connected with an electric push rod 2, the output end of the electric push rod 2 is fixedly connected with a rack column, the adjacent side of the rack column is fixedly connected with a fixed block, the fixed block is rotatably connected with a fixed shaft inside, the center of the outer wall of the fixed shaft is fixedly connected with a gear 1, the gear 1 is meshed with the rack column, one side of the outer wall of the fixed shaft is fixedly connected with a bracket 1, the inner wall of the bracket 1 is rotatably connected with a hinge block, the lower surface of the hinge block is fixedly connected with a fixed plate, the fixed plate is slidably connected with a limiting column inside, the lower surface of the limiting column is fixedly connected with a stabilizing plate, the outer wall of the limiting column is sleeved with a limiting spring, and the lower surface of the stabilizing plate is provided with a rolling component.
[0006] Furthermore, the rolling assembly comprises a stabilizing block, the upper surface of the stabilizing block is fixedly connected to the lower surface of the stabilizing plate, and a limiting roller is rotatably connected inside the stabilizing block.
[0007] Furthermore, a support frame is fixedly connected to the bottom of the inner wall of the workbench, a motor is fixedly connected to one side of the outer wall of the support frame, and a transmission shaft is fixedly connected to the output end of the motor.
[0008] Furthermore, a bracket 2 is fixedly connected to one side of the outer wall of the workbench, and a rotating roller 2 is rotatably connected inside the bracket 2.
[0009] Furthermore, one end of the second roller is fixedly connected to a second gear, and a belt is provided between the second roller and the transmission shaft.
[0010] Furthermore, a roller one is rotatably connected to the upper side of the interior of the bracket two, a gear three is fixedly connected to one side of the outer wall of the roller one, and the gear three is meshingly connected to the gear two.
[0011] Furthermore, a connecting block is fixedly connected to one side of the upper surface of the workbench, a spring column is arranged on the top of the inner wall of the connecting block, a sliding block is fixedly connected to the lower surface of the spring column, and the sliding block is slidably connected to the inner wall of the connecting block.
[0012] Furthermore, one side of the outer wall of the sliding block is rotatably connected to a limiting rotating cylinder 1, a limiting rotating cylinder 2 is arranged directly below the limiting rotating cylinder 1, and the limiting rotating cylinder 2 is rotatably connected to the inside of the workbench.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the rack column is pushed to mesh and rotate with the gear by starting the electric push rod 2, thereby driving the bracket 1 to rotate, and then pushing the limit roller to contact the surface of the raw material for limiting, and the downward pressure is reduced by the limit spring, and the electric push rod 1 is started by pulling the sliding sleeve to drive the air gun, thereby achieving the effect of stabilizing the raw material for welding work, thereby improving the practicality of the device.
[0015] 2. In the utility model, by starting the motor to drive the transmission shaft, the roller 2 inside the belt is driven to rotate synchronously. The rotation of roller 2 drives gear 2 and gear 3 to mesh and rotate, thereby driving the roller 1 inside gear 3 to move synchronously. Through the cooperation of roller 1 and roller 2, the effect of driving the raw materials to be loaded and unloaded quickly is achieved, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional schematic diagram of a high-frequency welding device for PVC knife-scraping coating composite materials proposed by the utility model;
[0017] Figure 2This is a schematic cross-sectional view of a shell of a high-frequency welding device for PVC knife-scraping coating composite materials proposed by the utility model;
[0018] Figure 3 for Figure 2 A in the enlarged view;
[0019] Figure 4 This is a schematic diagram of a rotating roller of a high-frequency welding device for PVC knife-scraping coating composite materials proposed by the utility model.
[0020] Legend:
[0021] 1. Workbench; 2. Shell; 3. Slide rail; 4. Slide sleeve; 5. Electric push rod 1; 6. Air gun; 7. Electric push rod 2; 8. Rack column; 9. Fixed block; 10. Fixed shaft; 11. Gear 1; 12. Bracket 1; 13. Articulated block; 14. Fixed plate; 15. Limit column; 16. Limit spring; 17. Stabilizing plate; 18. Rolling assembly; 1801, Stabilizing block; 1802, Limit roller; 19. Support frame; 20. Motor; 21. Transmission shaft; 22. Gear 2; 23. Roller 1; 24. Gear 3; 25. Roller 2; 26. Belt; 27. Connecting block; 28. Spring limit column; 29. Sliding block; 30. Limit drum 1; 31. Limit drum 2; 32. Bracket 2. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1 , Figure 2 and Figure 3, an embodiment provided by the utility model: a high-frequency welding device for composite materials of PVC knife-scraping coating, comprising a workbench 1, a shell 2 is fixedly connected to the upper surface of the workbench 1, a slide rail 3 is fixedly connected to one side of the outer wall of the shell 2, a sliding sleeve 4 is slidably connected to the outer wall of the sliding rail 3, an electric push rod 1 5 is fixedly connected to the lower surface of the sliding sleeve 4, an air gun 6 is fixedly arranged on the output end of the electric push rod 1 5, an electric push rod 2 7 is fixedly connected to the inner wall of the shell 2, a rack column 8 is fixedly connected to the output end of the electric push rod 2 7, a fixed block 9 is fixedly connected to the adjacent side of the rack column 8, a fixed shaft 10 is rotatably connected inside the fixed block 9, and a gear is fixedly connected at the center of the outer wall of the fixed shaft 10 Wheel 11, gear 11 is meshed with rack column 8, one side of the outer wall of fixed shaft 10 is fixedly connected with bracket 12, the inner wall of bracket 12 is rotatably connected with hinge block 13, the lower surface of hinge block 13 is fixedly connected with fixed plate 14, the fixed plate 14 is internally slidably connected with limit column 15, the lower surface of limit column 15 is fixedly connected with stabilizing plate 17, the outer wall of limit column 15 is sleeved with limit spring 16, the lower surface of stabilizing plate 17 is provided with rolling assembly 18; rolling assembly 18 includes stabilizing block 1801, the lower surface of stabilizing block 1801 is fixedly connected with the lower surface of stabilizing plate 17, and the inner surface of stabilizing block 1801 is rotatably connected with limit roller 1802;
[0024] Specifically, by starting the electric push rod 27, it pushes the rack column 8 to mesh and rotate with the gear 11, thereby starting the working process of the entire equipment. The function of the gear 11 is to transmit the rotational force to the fixed shaft 10, so that the bracket 12 on the outer wall can rotate. The bracket 12, as a connecting component, further drives the fixed plate 14 on the lower surface of the hinge block 13. During the pushing process, the fixed plate 14 is pressed down to drive the limiting roller 1802. The limiting roller 1802 is used in conjunction with the limiting spring 16 to effectively control the downward pressure and avoid excessive damage to the raw material. After completing the above operations, the operator can easily adjust the position of the equipment by pulling the sliding sleeve 4 and utilizing the sliding characteristics of the sliding sleeve 4 to meet different usage requirements. This design makes the equipment more flexible during use and greatly improves work efficiency. In addition, starting the electric push rod 15 and the air gun 6 at the same time can make the air gun 6 quickly approach the raw material for welding operations. This design not only ensures the welding quality, but also improves the work efficiency and reduces the labor intensity of the staff.
[0025] Reference Figure 1 , Figure 3 and Figure 4The bottom of the inner wall of the workbench 1 is fixedly connected to a support frame 19, one side of the outer wall of the support frame 19 is fixedly connected to a motor 20, and the output end of the motor 20 is fixedly connected to a transmission shaft 21; one side of the outer wall of the workbench 1 is fixedly connected to a bracket 22, and the inside of the bracket 22 is rotatably connected to a roller 25; one end of the roller 25 is fixedly connected to a gear 22, and a belt 26 is provided between the roller 25 and the transmission shaft 21; the upper side of the bracket 22 is rotatably connected to a roller 1 23, and one side of the outer wall of the roller 1 23 is fixedly connected to the outer wall of the roller 1 A gear 3 24 is fixedly connected, and the gear 3 24 is meshed with the gear 2 22; a connecting block 27 is fixedly connected to one side of the upper surface of the workbench 1, a spring column 28 is arranged on the top of the inner wall of the connecting block 27, a sliding block 29 is fixedly connected to the lower surface of the spring column 28, and the sliding block 29 is slidably connected to the inner wall of the connecting block 27; one side of the outer wall of the sliding block 29 is rotatably connected to a limited rotating cylinder 1 30, and a limited rotating cylinder 2 31 is arranged directly below the limited rotating cylinder 1 30, and the limited rotating cylinder 2 31 is rotatably connected to the inside of the workbench 1;
[0026] Specifically, the raw material is passed through the limiting rotating drum 30 and the roller 23. Then, the motor 20 is started, and the transmission shaft 21 is driven by the motor 20 to rotate. The purpose of this step is to drive the entire equipment system to operate and provide power for subsequent processing links. During the rotation of the transmission shaft 21, the roller 25 inside the belt 26 will also rotate. This is due to the close connection between the belt 26 and the transmission shaft 21, so that the belt 26 can effectively transmit the power of the motor 20 to the roller 25. The roller 25 meshes and rotates with the gear 22 and the gear 3 24 to form a precise transmission system. This design is intended to improve the transmission efficiency and stability of the equipment and ensure that the roller 23 can rotate synchronously. The clever cooperation between the roller 23 and the roller 25 achieves the effect of pulling the raw material. During the rotation of the transmission shaft 21, the roller 23 can quickly drive the raw material to be fed, thereby improving production efficiency. At the same time, the reaction force generated by the spring column 28 pushes the sliding block 29 to slide, so that the limiting rotating drum 30 can be tightly pressed against the raw material, effectively preventing the raw material from deviating during the transmission process.
[0027] Working principle: when it is necessary to weld the PVC knife-scraped coating composite material, at this time, the raw material roller is installed on the outer wall of the transmission shaft 21, and the raw material passes through the limiting rotating drum 1 30 and the rotating roller 1 23. At this time, by starting the motor 20, the transmission shaft 21 is driven by the motor 20 to rotate, and the rotating roller 25 inside the belt 26 is driven to rotate, and the rotating roller 2 22 and the gear 3 24 are driven to mesh and rotate through the rotating roller 25, so as to achieve the effect of driving the rotating roller 1 23 to rotate synchronously, and the effect of pulling the raw material is achieved through the cooperation of the rotating roller 1 23 and the rotating roller 2 25. The effect of quickly driving the raw material to be quickly fed is achieved through the rotation of the transmission shaft 21. At this time, the sliding block 29 is pushed to slide by the reaction force of the spring column 28, so as to achieve the effect of driving the limiting rotating drum 1 30 to contact the raw material to prevent the raw material from deviating;
[0028] Secondly, when the raw material is being transmitted, the electric push rod 27 is started, and the rack column 8 is pushed to mesh and rotate with the gear 11 through the electric push rod 27, and the bracket 12 on the outer wall of the fixed shaft 10 is driven to rotate through the gear 11. At this time, the bracket 12 drives the fixed plate 14 on the lower surface of the hinge block 13 to press down, and the fixed plate 14 drives the limiting roller 1802 to contact the raw material to achieve further limiting. The downward pressure is reduced by the limiting spring 16 to reduce the damage to the raw material by the pressure. At this time, the sliding sleeve 4 is pulled and the sliding sleeve 4 slides, so as to achieve the effect of facilitating the adjustment of the position according to the use requirements. At this time, the electric push rod 15 and the air gun 6 are started at the same time, so as to achieve the effect of facilitating the welding operation by bringing the air gun 6 close to the raw material.
[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high frequency welding device for PVC scraper coating composite material, comprising a workbench (1), characterized in that: The upper surface of the workbench (1) is fixedly connected to a shell (2); a slide rail (3) is fixedly connected to one side of the outer wall of the shell (2); a slide sleeve (4) is slidably connected to the outer wall of the slide rail (3); an electric push rod (5) is fixedly connected to the lower surface of the slide sleeve (4); an air gun (6) is fixedly arranged at the output end of the electric push rod (5); an electric push rod (7) is fixedly connected to the inner wall of the shell (2); a rack column (8) is fixedly connected to the output end of the electric push rod (7); a fixed block (9) is fixedly connected to the adjacent side of the rack column (8); a fixed shaft (10) is rotatably connected to the inside of the fixed block (9); the fixed shaft ( A gear (11) is fixedly connected at the center of the outer wall of the fixed shaft (10), and the gear (11) is meshed with the rack column (8). A bracket (12) is fixedly connected to one side of the outer wall of the fixed shaft (10), and a hinge block (13) is rotatably connected to the inner wall of the bracket (12). A fixed plate (14) is fixedly connected to the lower surface of the hinge block (13), and a limit column (15) is slidably connected inside the fixed plate (14). A stabilizing plate (17) is fixedly connected to the lower surface of the limit column (15), and a limit spring (16) is sleeved on the outer wall of the limit column (15). A rolling component (18) is arranged on the lower surface of the stabilizing plate (17).
2. A high frequency welding device for PVC scraping coating composite material according to claim 1, characterized in that: The rolling assembly (18) comprises a stabilizing block (1801), the upper surface of the stabilizing block (1801) is fixedly connected to the lower surface of the stabilizing plate (17), and the interior of the stabilizing block (1801) is rotatably connected to a limiting roller (1802).
3. A high frequency welding device for PVC scraping coating composite material according to claim 2, characterized in that: A support frame (19) is fixedly connected to the bottom of the inner wall of the workbench (1), a motor (20) is fixedly connected to one side of the outer wall of the support frame (19), and a transmission shaft (21) is fixedly connected to the output end of the motor (20).
4. A high frequency welding device for PVC scraping coating composite material according to claim 3, characterized in that: A second bracket (32) is fixedly connected to one side of the outer wall of the workbench (1), and a second roller (25) is rotatably connected inside the second bracket (32).
5. A high frequency welding device for PVC scraping coating composite material according to claim 4, characterized in that: One end of the second rotating roller (25) is fixedly connected to the second gear (22), and a belt (26) is arranged between the second rotating roller (25) and the transmission shaft (21).
6. A high frequency welding device for PVC scraping coating composite material according to claim 5, characterized in that: The upper side of the interior of the second bracket (32) is rotatably connected to a roller one (23), and one side of the outer wall of the roller one (23) is fixedly connected to a gear three (24), and the gear three (24) is meshingly connected to the gear two (22).
7. A high frequency welding device for PVC scraping coating composite material according to claim 6, characterized in that: A connecting block (27) is fixedly connected to one side of the upper surface of the workbench (1); a spring column (28) is arranged on the top of the inner wall of the connecting block (27); a sliding block (29) is fixedly connected to the lower surface of the spring column (28); and the sliding block (29) is slidably connected to the inner wall of the connecting block (27).
8. A high frequency welding device for PVC scraping coating composite material according to claim 7, characterized in that: One side of the outer wall of the sliding block (29) is rotatably connected to a limiting rotating cylinder (30), and a limiting rotating cylinder (31) is arranged directly below the limiting rotating cylinder (30), and the limiting rotating cylinder (31) is rotatably connected to the inside of the workbench (1).
