Aluminum-plastic composite insulation board forming equipment

The heat of the aluminum-plastic composite insulation board is absorbed and transported through the water-cooled components and the arc-shaped cooling frame. Combined with the use of cutting knives and finishing rollers, the problems of heat waste and connection stability during the cooling process in the aluminum-plastic composite insulation board molding equipment are solved. Improve production quality and heat utilization efficiency.

CN222178728UActive Publication Date: 2024-12-17ZHEJIANG LEBANG ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202421016595.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2024-12-17
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During the cooling process of existing aluminum-plastic composite insulation board molding equipment, airflow blowing can easily affect the stability of the connection between the aluminum plate and the polymer bonding film, affect the production effect, and waste a lot of heat resources.

Method used

Using water-cooled components and arc-shaped cooling frames, the water flow is driven through the coils through the water pump to absorb and transport the heat of the aluminum-plastic composite insulation board. Combined with the heating box and the cooling box to protect the leveling roller, the cutting knife and finishing roller are used for edge finishing to ensure production. quality.

Benefits of technology

Effectively save heat resources, improve the production quality of aluminum-plastic composite insulation boards, ensure the stable connection between the aluminum plate and the polymer bonding film, and avoid heat loss.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222178728U_ABST
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Abstract

The utility model relates to the technical field of aluminum-plastic composite insulation board production equipment, in particular to aluminum-plastic composite insulation board forming equipment. The device comprises a heating forming mechanism, a cooling forming mechanism and an edge removing and arranging mechanism, the heating forming mechanism is composed of two heating boxes, four heating plates and eight leveling rollers, the four heating plates are installed on the two heating boxes respectively, and the eight leveling rollers are rotatably installed on the two heating boxes; the cooling forming mechanism is composed of a cooling box, a water cooling assembly and four leveling rollers, the four leveling rollers are all rotationally installed on the cooling box, and the cooling assembly is arranged on the cooling box. The distance between the two cutting knives and the two finishing rollers can be adjusted through the rotating motor and the two-way screw rod, the aluminum-plastic composite insulation board forming device is suitable for aluminum-plastic composite insulation boards of different sizes, the use range of the forming device is widened, meanwhile, impurity removal and burr finishing can be conducted on the two sides of the aluminum-plastic composite insulation boards, and the production efficiency is improved. And the production quality of the aluminum-plastic composite insulation board is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum-plastic composite insulation board production equipment, in particular to aluminum-plastic composite insulation board forming equipment. Background Art

[0002] During the construction of a building, in order to improve the functions of exterior wall insulation, aluminum-plastic insulation panels are generally installed on the exterior wall. They are made of aluminum-plastic panels, flame-retardant molded polystyrene panels or extruded panels and other materials bonded and composited. They integrate insulation, decoration and waterproofing. They are the preferred materials to meet the current housing energy-saving requirements and improve the insulation level of industrial, commercial and civil buildings. They are also the preferred materials for energy-saving renovation of existing buildings. In the production process of aluminum-plastic insulation panels, hot extrusion is generally used for molding.

[0003] In the prior art, there is an aluminum-plastic composite insulation board forming device (Announcement No.: CN207273915U), which includes a controller, a frame, a first heating roller assembly, a second heating roller assembly and a cooling roller assembly, wherein the first heating roller assembly, the second heating roller assembly and the cooling roller assembly each include roller units symmetrically arranged up and down, the roller unit includes a roller and a heat preservation and dustproof device, the heat preservation and dustproof device includes a circular arc metal plate and a lifting device arranged on the frame, a temperature sensor and a brush in contact with the roller are arranged on the inner side wall of the circular arc metal plate, a heat preservation layer is arranged on the outer side wall of the circular arc metal plate, and a support block is arranged at each end of the circular arc metal plate, and the support block is connected to the lifting end of the lifting device. Although the heating roller and the cooling roller in the aluminum-plastic composite insulation board forming device are respectively provided with a heat preservation and dustproof device, the problem that most of the surface of the roller is exposed to the outside and the heat or cold of the roller is lost quickly is solved, thereby saving energy.

[0004] However, in actual use, the aluminum-plastic composite insulation board is cooled by an air cooling device. The blowing of the airflow can easily affect the stability of the connection between the aluminum plate and the polymer adhesive film and the plastic core material, affecting the production effect of the aluminum-plastic composite insulation board. In addition, this cooling method will cause a waste of heat resources. Utility Model Content

[0005] In view of the problems existing in the background technology, an aluminum-plastic composite insulation board forming device is proposed.

[0006] The utility model provides an aluminum-plastic composite thermal insulation board forming device, comprising a heating forming mechanism, which is composed of two heating boxes, four heating plates and eight leveling rollers, the four heating plates are respectively installed on the two heating boxes, and the eight leveling rollers are rotatably installed on the two heating boxes; a cooling forming mechanism, which is composed of a cooling box, a water cooling component and four leveling rollers, the four leveling rollers are all rotatably installed on the cooling box, and the cooling component is arranged on the cooling box; and an edge removal and finishing mechanism, which uses a cutting knife to cut and finish the two side edges of the aluminum-plastic composite thermal insulation board.

[0007] Preferably, the cooling assembly includes two cooling frames arranged in a cooling box, each of the two cooling frames is provided with a coil, one end of the two coils is connected by a connecting pipe 1, a water tank is installed on the cooling box, a water pump is installed on the water tank, a water inlet of the water pump is connected to the water tank, one end of one of the coils is installed with a connecting pipe 2, the other end of the connecting pipe 2 is connected to the water tank, one end of the other coil is installed with a connecting pipe 3, the other end of the connecting pipe 3 is connected to the water outlet of the water pump, and multiple extrusion springs are installed on the two cooling frames, and the other ends of the multiple extrusion springs are connected to the cooling box.

[0008] Preferably, the sides of the two cooling frames that are close to each other are both arranged in an arc shape.

[0009] Preferably, a temperature gauge is installed on the water tank.

[0010] Preferably, connecting pipe 1, connecting pipe 2 and connecting pipe 3 are all made of retractable pipes.

[0011] Preferably, the de-edging and sorting mechanism includes a fixed frame installed on the cooling box, a bidirectional screw is rotatably installed on the fixed frame, a rotating motor is installed on the fixed frame, the output shaft of the rotating motor is connected to one end of the bidirectional screw, two movable frames are slidably installed on the fixed frame, the two movable frames are threadedly connected to the bidirectional screw, cutting knives are installed on the two movable frames, sorting rollers are rotatably installed on the two movable frames, two supporting frames are installed on the cooling box, and collecting frames are provided on the two supporting frames.

[0012] Preferably, a scale is mounted on the fixed frame.

[0013] Preferably, sandpaper is provided on the outer wall of the finishing roller.

[0014] Compared with the prior art, the utility model has the following beneficial technical effects: the water flow is driven by a water pump, the temperature on the aluminum-plastic composite insulation board is absorbed and transported to the water flow in the water tank through the coil and the cooling frame, and the heat resources are saved by discharging the water flow for other purposes;

[0015] The distance between the two cutting knives and the two finishing rollers can be adjusted by rotating the motor and the bidirectional screw, thereby removing impurities and trimming the burrs on both sides of the aluminum-plastic composite insulation board to ensure the production quality of the aluminum-plastic composite insulation board;

[0016] The heating box and the cooling box can be used to protect multiple leveling rollers to prevent dust from sticking to the leveling rollers, and can also dissipate heat when the aluminum-plastic composite insulation board is heated. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the cooling and forming mechanism in the utility model;

[0020] Figure 4 It is a structural schematic diagram of the edge removal and finishing mechanism in the utility model.

[0021] Figure numerals: 1. plastic core material; 2. polymer adhesive film; 3. aluminum plate; 4. heating box; 5. cooling box; 6. leveling roller; 7. heating plate; 8. cooling frame; 9. extrusion spring; 10. water tank; 11. coil; 12. connecting pipe one; 13. connecting pipe two; 14. water pump; 15. connecting pipe three; 16. thermometer; 17. fixed frame; 18. bidirectional screw; 19. rotating motor; 20. scale; 21. movable frame; 22. cutting knife; 23. sorting roller; 24. support frame; 25. collecting frame. DETAILED DESCRIPTION

[0022] Embodiment 1

[0023] like Figure 1-Figure 3 As shown, the utility model provides an aluminum-plastic composite insulation board forming device, which includes a heating forming mechanism and a cooling forming mechanism.

[0024] The heating and forming mechanism is composed of two heating boxes 4 , four heating plates 7 and eight leveling rollers 6 . The four heating plates 7 are respectively installed on the two heating boxes 4 , and the eight leveling rollers 6 are rotatably installed on the two heating boxes 4 .

[0025] The cooling and forming mechanism is composed of a cooling box 5, a water cooling component and four leveling rollers 6. The four leveling rollers 6 are rotatably mounted on the cooling box 5. The cooling component is arranged on the cooling box 5. The cooling component includes two cooling frames 8 arranged in the cooling box 5. The sides of the two cooling frames 8 that are close to each other are both arranged in an arc shape. The outer walls of the two cooling frames 8 that are close to each other are in contact with the outer walls of the two sides of the aluminum-plastic composite insulation board. The cooling frames 8 are made of heat-conducting materials. Coils 11 are arranged in the two cooling frames 8. In practice, heat-conducting silica gel can be arranged in the cooling frames 8 and in contact with the coils 11, thereby improving the temperature transfer effect. Both ends of the two coils 11 extend outside the cooling box 5 and are slidably connected to the cooling box 5. One end of the two coils 11 passes through A connecting pipe 12 is connected, a water tank 10 is installed on the cooling box 5, a water inlet pipe and a water outlet pipe are installed on the water tank 10, valves are set on the water inlet pipe and the water outlet pipe, a thermometer 16 is installed on the water tank 10, a water pump 14 is installed on the water tank 10, the water inlet of the water pump 14 is connected with the water tank 10, one end of one of the coils 11 is installed with a connecting pipe 2 13, the other end of the connecting pipe 2 13 is connected with the water tank 10, one end of the other coil 11 is installed with a connecting pipe 3 15, the other end of the connecting pipe 3 15 is connected with the water outlet of the water pump 14, a plurality of extrusion springs 9 are installed on the two cooling frames 8, the other ends of the plurality of extrusion springs 9 are connected with the cooling box 5, and the connecting pipe 1 12, the connecting pipe 2 13 and the connecting pipe 3 15 are all composed of retractable pipes.

[0026] In this embodiment, when in use, the plastic core material 1 is made to pass through two heating boxes 4 and a cooling box 5. In the first heating box 4, a polymer adhesive film 2 can be added, which is heated by a heating plate 7 and bonded to the plastic core material 1 by a corresponding leveling roller 6. When passing through the second heating box 4, an aluminum plate 3 can be added, which is heated by a heating plate 7 and leveled by a leveling roller 6 to bond the aluminum plate 3 to the polymer adhesive film 2, thereby completing the molding operation of the aluminum-plastic composite insulation board, which can then be cooled by a cooling box 5. The specific operation is as follows: start the water pump 14 to extract water and transport it to the two coils 11 through the connecting pipe three 15. When the water flows in the coil 11, the heat on the aluminum-plastic composite insulation board can be absorbed by the cooling frame 8 and transported to the water tank 10. The heat of the water flow in the water tank 10 is observed by a thermometer 16. After reaching a suitable temperature, the water is discharged through the outlet pipe for other use, thereby saving heat resources.

[0027] Embodiment 2

[0028] like Figure 1 and Figure 4As shown, an aluminum-plastic composite insulation board forming device proposed by the utility model, compared with the first embodiment, also includes a trimming and finishing mechanism, the trimming and finishing mechanism uses a cutting knife 22 to cut and finish the two side edges of the aluminum-plastic composite insulation board, the trimming and finishing mechanism includes a fixed frame 17 installed on the cooling box 5, a bidirectional screw 18 is rotatably installed on the fixed frame 17, a rotating motor 19 is installed on the fixed frame 17, the output shaft of the rotating motor 19 is connected to one end of the bidirectional screw 18, two mobile frames 21 are slidably installed on the fixed frame 17, the two mobile frames 21 are both threadedly connected to the bidirectional screw 18, cutting knives 22 are installed on the two mobile frames 21, and finishing rollers 23 are rotatably installed on the two mobile frames 21, and sandpaper is provided on the outer wall of the finishing roller 23, a scale 20 is installed on the fixed frame 17, and the scale 20 can intuitively understand the distance between the two mobile frames 21, and two support frames 24 are installed on the cooling box 5, and the two support frames 24 are provided with a collecting frame 25.

[0029] In this embodiment, when in use, the distance between the two cutting knives 22 can be adjusted according to the width of the aluminum-plastic composite insulation board. The specific operation method is to start the rotating motor 19 to drive the bidirectional screw 18 to rotate, and then drive the two moving frames 21 to move towards each other, so that the distance between the two cutting knives 22 is the same as the width of the aluminum-plastic composite insulation board. The two cutting knives 22 can remove the polymer adhesive film 2 extended due to extrusion, and at the same time, the finishing roller 23 can be used to grind and level both sides of the aluminum-plastic composite insulation board to ensure the production quality of the aluminum-plastic composite insulation board.

[0030] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A kind of aluminum-plastic composite insulation board forming equipment, It is characterized in that include: The heating and forming mechanism is composed of two heating boxes (4), four heating plates (7) and eight leveling rollers (6), wherein the four heating plates (7) are respectively mounted on the two heating boxes (4), and the eight leveling rollers (6) are rotatably mounted on the two heating boxes (4); The cooling and forming mechanism is composed of a cooling box (5), a water cooling component and four leveling rollers (6), wherein the four leveling rollers (6) are all rotatably mounted on the cooling box (5), and the cooling component is arranged on the cooling box (5); And an edge trimming and finishing mechanism, wherein the edge trimming and finishing mechanism uses a cutting knife (22) to cut and finish the two side edges of the aluminum-plastic composite thermal insulation board.

2. The aluminum-plastic composite insulation board forming equipment according to claim 1, It is characterized in that The cooling assembly comprises two cooling frames (8) arranged in a cooling box (5), the two cooling frames (8) are both provided with coils (11), one ends of the two coils (11) are connected via a connecting pipe 1 (12), a water tank (10) is installed on the cooling box (5), a water pump (14) is installed on the water tank (10), a water inlet of the water pump (14) is connected to the water tank (10), one end of one of the coils (11) is installed with a connecting pipe 2 (13), the other end of the connecting pipe 2 (13) is connected to the water tank (10), one end of the other coil (11) is installed with a connecting pipe 3 (15), the other end of the connecting pipe 3 (15) is connected to the water outlet of the water pump (14), and a plurality of extrusion springs (9) are installed on the two cooling frames (8), the other ends of the plurality of extrusion springs (9) are connected to the cooling box (5).

3. The aluminum-plastic composite insulation board forming equipment according to claim 2, It is characterized in that The sides of the two cooling frames (8) that are close to each other are both arranged in an arc shape.

4. The aluminum-plastic composite insulation board forming equipment according to claim 2, It is characterized in that A temperature gauge (16) is installed on the water tank (10).

5. The aluminum-plastic composite insulation board forming equipment according to claim 2, It is characterized in that The connecting pipe 1 (12), the connecting pipe 2 (13) and the connecting pipe 3 (15) are all formed by retractable pipes.

6. The aluminum-plastic composite insulation board forming equipment according to claim 1, It is characterized in that The edge removal and finishing mechanism comprises a fixed frame (17) mounted on a cooling box (5), a bidirectional screw (18) being rotatably mounted on the fixed frame (17), a rotating motor (19) being mounted on the fixed frame (17), an output shaft of the rotating motor (19) being connected to one end of the bidirectional screw (18), two movable frames (21) being slidably mounted on the fixed frame (17), the two movable frames (21) being both threadedly connected to the bidirectional screw (18), cutting knives (22) being mounted on the two movable frames (21), finishing rollers (23) being rotatably mounted on the two movable frames (21), and two supporting frames (24) being mounted on the cooling box (5), and collecting frames (25) being provided on the two supporting frames (24).

7. The aluminum-plastic composite insulation board forming equipment according to claim 6, It is characterized in that A scale (20) is mounted on the fixed frame (17).

8. The aluminum-plastic composite insulation board forming equipment according to claim 6, It is characterized in that The outer wall of the finishing roller (23) is provided with sandpaper.