Profiling mechanism for manufacturing coating forming roller condition
By designing a pressing mechanism for roller forming, the automatic bonding of fabric, core strip and hot melt adhesive is achieved by using the pressing guide groove and roller, the problems of high manual operation cost and low efficiency in the prior art are solved, and the problems of high labor cost and low efficiency are improved. The quality and uniformity of molded products.
Patent Information
- Application Number
- CN202420680025.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-03
AI Technical Summary
During the forming process of existing roller products, the manual operation cost is high, the processing efficiency is low, and the forming quality is uneven, resulting in insufficient molding output.
Design a press mechanism including a press-type mounting table, a press-type drive assembly, a press-type transmission assembly and a press-type roller assembly, and realizes fabric, core strips and hot melt adhesive through a press-type guide groove and a plurality of press-type rollers. Automatic bonding and molding, reduce manual operation and improve molding efficiency.
It improves automatic processing production efficiency, reduces manual operation strength and cost, and ensures the quality and uniformity of molded products.
Smart Images

Figure CN222178805U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric roll forming, in particular to a pressing mechanism used for making overwrapped roll forming. Background Art
[0002] Rolled strip products have a unique appearance and are processed through multiple processes, each of which requires the use of various equipment for molding and processing. In the molding process, the strip surface fabric, core strip and hot melt adhesive must first be bonded by a separate manual operation to form a rolled condition semi-finished product, and then additional operations are required to transfer it to the subsequent rolling condition processing and molding production. This method not only increases the cost of manual operation, but also the processing effect is not uniform and the quality is poor. The additional transfer increases the overall processing time, so the overall processing efficiency is low and the molding output is insufficient. Summary of the invention
[0003] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a pressing mechanism for roll forming of overmolding to solve the problems in the background technology.
[0004] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a pressing mechanism for overmolding rolling conditions, comprising:
[0005] Profiling installation table, profiling drive assembly, profiling transmission assembly, profiling rolling assembly and profiling guide groove,
[0006] The profiling guide groove is installed on the surface of the profiling mounting platform.
[0007] The embossing rolling assembly includes a plurality of embossing rollers, each of which is respectively arranged on opposite sides of the embossing guide groove in the width direction, and the embossing driving assembly drives the embossing rollers on the opposite sides to rotate relative to each other through the embossing transmission assembly, and the embossing rollers squeeze the rolling conditions to make the fabric, core strip and hot melt adhesive in the rolling conditions bonded together, and the embossing rollers squeeze the rolling conditions and drive the rolling conditions to move in the embossing guide groove at the same time.
[0008] Optionally, two press-fitting support blocks are provided at the bottom of the press-fitting mounting platform, and the two press-fitting support blocks are respectively arranged on two symmetrical sides of the bottom of the press-fitting mounting platform.
[0009] Optionally, the profiling drive assembly includes a profiling drive motor and a profiling drive shaft, and the profiling drive motor drives the profiling drive shaft to rotate.
[0010] Optionally, the profiling transmission assembly includes a profiling transmission platform, a profiling driving gear and two profiling rotating groups.
[0011] The profiling transmission platform is arranged at the bottom of the profiling mounting platform, the profiling driving motor is installed at the bottom of the profiling transmission platform, a profiling transmission mounting groove is provided on one side of the profiling transmission platform close to the profiling mounting platform, the profiling driving gear and two groups of the profiling rotating groups are arranged in the profiling transmission mounting groove, and the two groups of the profiling rotating groups are installed on both sides of the profiling driving gear.
[0012] Optionally, the profiled active gear is installed on the profiled driving shaft, and the profiled rotating group includes a first profiled transmission shaft, a first profiled transmission gear, a second profiled transmission shaft and a second profiled transmission gear. The first profiled transmission shaft is rotatably installed in the profiled transmission mounting groove, the first profiled transmission gear is installed on the first profiled transmission shaft, the second profiled transmission shaft is rotatably installed in the profiled transmission mounting groove, the second profiled transmission gear is installed on the second profiled transmission shaft, the profiled active gear, the first profiled transmission gear and the second profiled transmission gear are sequentially transmitted and matched, and the profiled roller is installed on the first profiled transmission shaft and the second profiled transmission shaft.
[0013] Optionally, a profiled transmission bearing is installed in the profiled mounting platform, and the profiled transmission bearing is used to install and cooperate with the first profiled transmission shaft and the second profiled transmission shaft.
[0014] Optionally, the profiling guide groove is provided with profiling placement notches on both sides close to the first profiling transmission shaft and the second profiling transmission shaft, and the opening shape of the profiling placement notches matches the shape of the profiling roller.
[0015] Optionally, it also includes a pull-cylinder member, which is arranged on the profiling mounting platform and is located in front of the entrance of the profiling guide groove.
[0016] Optionally, it also includes a pull-barrel fixing assembly, which includes a fixed column, a vertical sliding block, a transverse fixed shaft, a transverse adjustment block and a pull-barrel fixing piece.
[0017] The bottom of the fixed column is fixed on the press mounting table, the vertical sliding block is slidably installed on the fixed column, one end of the transverse fixed shaft is fixed on the vertical sliding block, the transverse adjustment block is slidably installed on the transverse fixed shaft, the pull cylinder fixing piece is installed on the bottom of the transverse adjustment block, and the pull cylinder fixing piece is used to fix the pull cylinder piece.
[0018] Optionally, a profiling avoidance groove is provided on a circumferential position of a side of the profiling roller close to the profiling mounting platform.
[0019] As described above, the press-forming mechanism for overmolding roll forming of the utility model has at least the following beneficial effects:
[0020] The utility model provides a profiling mechanism for making overmolding rolling conditions, wherein a profiling guide groove is arranged on a profiling mounting table, and during the processing, a preliminary product of the rolling condition composed of a rolling strip fabric, a core strip and a hot melt adhesive enters the profiling guide groove, and when passing through the position of a corresponding profiling rolling assembly, a profiling driving assembly drives a plurality of profiling rollers on opposite sides of the profiling rolling assembly to rotate relative to each other, and the profiling rollers on opposite sides of the width direction of the profiling guide groove form a rolling gap, and after the preliminary product of the rolling condition passes through the rolling gap, the profiling roller extrude the preliminary product of the rolling condition so that the fabric, the core strip and the hot melt adhesive in the rolling condition are bonded together to complete the preliminary profiling of the rolling condition product, and at the same time, the profiling roller can simultaneously drive the rolling condition to move in the profiling guide groove during the rotating extrusion process, and can be directly exported from the outlet of the profiling guide groove to the subsequent processing equipment for processing, so the utility model improves the efficiency of automatic processing and production, reduces the intensity of manual operation and labor costs, and ensures the quality and molding uniformity of the final molded product. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It shows a structural schematic diagram of a press mechanism for roll forming of the utility model;
[0022] Figure 2 It shows a schematic diagram of the cooperation between the medium pressure transmission assembly and the pressure rolling assembly of the utility model;
[0023] Figure 3 Shown is a schematic structural diagram of the medium pressure roller of the utility model. DETAILED DESCRIPTION
[0024] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0025] See also Figures 1 to 3. It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the utility model without substantially changing the technical content.
[0026] The following embodiments are only for illustration purposes and can be combined with each other, and are not limited to the contents presented in the following single embodiments.
[0027] See also Figure 1-Figure 3The utility model provides a profiling mechanism for making overmolding roller conditions, including a profiling mounting platform 11, a profiling drive component, a profiling transmission component, a profiling rolling component and a profiling guide groove 12, wherein the profiling guide groove 12 is mounted on the surface of the profiling mounting platform 11, and the profiling rolling component includes a plurality of profiling rollers 13, each of which is respectively arranged on opposite sides of the width direction of the profiling guide groove 12, and the profiling drive component drives the profiling rollers 13 on the opposite sides to rotate relative to each other through the profiling transmission component, and the profiling rollers 13 squeeze the roller condition 02 so that the fabric, core strip and hot melt adhesive in the roller condition 02 are bonded together, and the profiling rollers 13 squeeze the roller condition 02 while driving the roller condition 02 to move in the profiling guide groove 12. The utility model provides a profiling mechanism for making a coating molding roll condition 02, wherein a profiling guide groove 12 is arranged on a profiling mounting table 11, and during the processing, a primary product of the roll condition 02 initially composed of a roll strip fabric, a core strip and a hot melt adhesive enters the profiling guide groove 12, and when passing through the position of the corresponding profiling rolling assembly, a plurality of profiling rollers 13 on opposite sides of the profiling rolling assembly are driven by a profiling driving assembly to rotate relative to each other, and the profiling rollers 13 on opposite sides of the width direction of the profiling guide groove 12 form a rolling gap, and the primary product of the roll condition 02 is After passing through the rolling gap, the profiling roller 13 extrude the initial product of the rolling condition 02 so that the fabric, core strip and hot melt adhesive in the rolling condition 02 are bonded together to complete the initial profiling of the rolling condition 02 product. At the same time, the profiling roller 13 can simultaneously drive the rolling condition 02 to move in the profiling guide groove 12 during the rotation and extrusion process, and can be directly guided out from the outlet of the profiling guide groove 12 to the subsequent processing equipment for processing. Therefore, the utility model improves the efficiency of automatic processing and production, reduces the intensity of manual operation and labor costs, and ensures the quality and molding uniformity of the final molded product.
[0028] In this embodiment, please refer to Figure 1 The bottom of the profiling installation platform 11 is provided with two press-fitting support blocks 14, which are respectively arranged on two symmetrical sides of the bottom of the profiling installation platform 11. Providing support blocks can more conveniently install the profiling installation platform 11 on the overall production line, and two press-fitting support blocks 14 are symmetrically arranged at the bottom of the profiling installation platform 11, which can support it more stably.
[0029] In this embodiment, the driving assembly includes a profiling driving motor 15 and a profiling driving shaft, and the profiling driving motor 15 drives the profiling driving shaft to rotate.
[0030] In this embodiment, please refer to Figure 1 and Figure 2The profiling transmission assembly includes a profiling transmission platform 16, a profiling driving gear 17 and two profiling rotating groups. The profiling transmission platform 16 is arranged at the bottom of the profiling mounting platform 11, and the profiling driving motor 15 is installed at the bottom of the profiling transmission platform 16. A profiling transmission mounting groove 18 is provided on the side of the profiling transmission platform 16 close to the profiling mounting platform 11. The profiling driving gear 17 and the two profiling rotating groups are arranged in the profiling transmission mounting groove 18, and the two profiling rotating groups are installed on both sides of the profiling driving gear 17. The profiling active gear 17 is mounted on the profiling drive shaft, the profiling rotation group includes a first profiling transmission shaft 19, a first profiling transmission gear 110, a second profiling transmission shaft 111 and a second profiling transmission gear 112, the first profiling transmission shaft 19 is rotatably mounted in the profiling transmission installation slot 18, the first profiling transmission gear 110 is mounted on the first profiling transmission shaft 19, the second profiling transmission shaft 111 is rotatably mounted in the profiling transmission installation slot 18, the second profiling transmission gear 112 is mounted on the second profiling transmission shaft 111, the profiling active gear 17, the first profiling transmission gear 110 and the second profiling transmission gear 112 are sequentially matched for transmission, and the profiling roller 13 is mounted on the first profiling transmission shaft 19 and the second profiling transmission shaft 111. A profiling transmission bearing is installed in the profiling mounting platform 11, and the profiling transmission bearing is used to install and match the first profiling transmission shaft 19 and the second profiling transmission shaft 111. During operation, the profiling drive motor 15 in the profiling drive assembly drives the profiling drive shaft to rotate, which in turn drives the profiling active gear 17 to rotate, and the profiling active gear 17 drives the profiling rotating groups on both sides to transmit, wherein the profiling active gear 17, the profiling active gear 17, the first profiling transmission gear 110 and the second profiling transmission gear 112 are sequentially transmitted and cooperated, and the rotation of the profiling active gear 17 drives the first profiling transmission gear 110 and the second profiling transmission gear 112 to rotate, and then drives the first profiling transmission shaft 19 and the second profiling transmission shaft 111 to rotate, thereby realizing the profiling rollers 13 on the first profiling transmission shaft 19 and the second profiling transmission shaft 111 to drive the rolling operation. Figure 2 In order to show the internal structure, a set of profiling rollers of the profiling rotation group are hidden.
[0031] In this embodiment, please refer to Figure 1 and Figure 2The profiling guide groove 12 is provided with profiling placement notches 113 on both sides close to the first profiling transmission shaft 19 and the second profiling transmission shaft 111, and the opening shape of the profiling placement notches 113 matches the shape of the profiling roller 13. In order to better achieve the contact and extrusion of the profiling roller 13 on the rolling condition 02, profiling placement notches 113 are provided on both sides of the profiling guide groove 12, so that the profiling rollers 13 on both sides can better perform the rolling operation on the rolling condition 02. The shape of the opening matches the outer shape of the profiling roller 13, which can minimize the size of the profiling placement notches 113 while meeting the requirement of being able to be placed.
[0032] In this embodiment, please refer to Figure 1 and Figure 2 , and also includes a pull-up member 115, which is arranged on the profiling mounting platform 11, and is located at the front of the entrance of the profiling guide groove 12. The pull-up member 115 is arranged at the front of the entrance of the profiling guide groove 12. The fabric and core strip of the rolling condition 02 pass through the pull-up member 115 to form the rolling condition 02 with a preliminary belt shape, and then enter the profiling guide groove 12 for subsequent profiling operations. The pull-up member 115 is an existing conventional structural member, which is mainly used for operations such as rolling collars, rolling edges, and curling edges in the sewing process of related fabrics, and will not be described in detail here.
[0033] In this embodiment, please refer to Figure 1 , also includes a pull tube fixing component, which includes a fixed column 116, a vertical sliding block 117, a transverse fixed shaft 118, a transverse adjustment block 119 and a pull tube fixing piece. The bottom of the fixed column 116 is fixed on the press mounting table 11, the vertical sliding block 117 is slidably installed on the fixed column 116, one end of the transverse fixed shaft 118 is fixed on the vertical sliding block 117, the transverse adjustment block 119 is slidably installed on the transverse fixed shaft 118, and the pull tube fixing piece is installed on the bottom of the transverse adjustment block 119. The pull tube fixing piece is used to fix the pull tube piece 115. The pull tube fixing assembly can be set to fix the pull tube by adjusting the corresponding position according to the different placement positions of the pull tube, wherein the fixed column 116 can be vertically set on the profiling mounting table 11, and the length direction of the horizontal fixed axis 118 is parallel to the length direction of the profiling guide groove 12. By adjusting the vertical sliding block 117 and the horizontal adjustment block 119, the position adjustment changes in different directions can be achieved to cooperate with the fixation of the pull tube member 115.
[0034] In this embodiment, please refer to Figure 3The profiling roller 13 is provided with a profiling avoidance groove 114 at a circumferential position on one side close to the profiling mounting platform 11. Because the fabric in the rolling condition 02 surrounds the core strip to form a bulge, the lateral size of the core strip in the cross-sectional view of the rolling condition 02 is larger than the size of the fabric to be bonded, so a profiling avoidance groove 114 is provided at a circumferential position of the profiling roller 13 for profiling cooperation at the core strip position.
[0035] To sum up, during the processing of the utility model, the initial rolled product composed of the rolling strip fabric, core strip and hot melt adhesive enters the embossing guide groove. When passing the position of the corresponding embossing rolling assembly, the embossing driving assembly drives the multiple embossing rollers on the opposite sides of the embossing rolling assembly to rotate relative to each other. The embossing rollers on the opposite sides of the width direction of the embossing guide groove form a rolling gap. After the initial rolled product passes through its rolling gap, the embossing roller extrude the initial rolled product so that the fabric, core strip and hot melt adhesive in the rolled product are bonded together to complete the initial embossing of the rolled product. At the same time, the embossing roller can simultaneously drive the movement of the rolled product in the embossing guide groove during the rotation and extrusion process, and can be directly exported from the outlet of the embossing guide groove to the subsequent processing equipment for processing. Therefore, the utility model improves the efficiency of automatic processing and production, reduces the intensity of manual operation and labor costs, and ensures the quality and molding uniformity of the final molded product.
[0036] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A press mechanism for overmolding roll forming, characterized in that: include: Profiling installation table, profiling drive assembly, profiling transmission assembly, profiling rolling assembly and profiling guide groove, The profiling guide groove is installed on the surface of the profiling mounting platform. The embossing rolling assembly includes a plurality of embossing rollers, each of which is respectively arranged on opposite sides of the embossing guide groove in the width direction, and the embossing driving assembly drives the embossing rollers on the opposite sides to rotate relative to each other through the embossing transmission assembly, and the embossing rollers squeeze the rolling conditions to make the fabric, core strip and hot melt adhesive in the rolling conditions bonded together, and the embossing rollers squeeze the rolling conditions and drive the rolling conditions to move in the embossing guide groove at the same time.
2. A press mechanism for overmolding roll forming according to claim 1, characterized in that: Two press-fitting support blocks are arranged at the bottom of the press-fitting installation platform, and the two press-fitting support blocks are respectively arranged at two symmetrical sides of the bottom of the press-fitting installation platform.
3. A press mechanism for overmolding roll forming according to claim 1, characterized in that: The profiling drive assembly includes a profiling drive motor and a profiling drive shaft, and the profiling drive motor drives the profiling drive shaft to rotate.
4. A pressing mechanism for overmolding roll forming according to claim 3, characterized in that: The profiling transmission assembly includes a profiling transmission platform, a profiling driving gear and two profiling rotating groups. The profiling transmission platform is arranged at the bottom of the profiling mounting platform, the profiling driving motor is installed at the bottom of the profiling transmission platform, a profiling transmission mounting groove is provided on one side of the profiling transmission platform close to the profiling mounting platform, the profiling driving gear and two groups of the profiling rotating groups are arranged in the profiling transmission mounting groove, and the two groups of the profiling rotating groups are installed on both sides of the profiling driving gear.
5. A press mechanism for overmolding roll forming according to claim 4, characterized in that: The profiled active gear is installed on the profiled driving shaft, and the profiled rotating group includes a first profiled transmission shaft, a first profiled transmission gear, a second profiled transmission shaft and a second profiled transmission gear. The first profiled transmission shaft is rotatably installed in the profiled transmission mounting groove, the first profiled transmission gear is installed on the first profiled transmission shaft, the second profiled transmission shaft is rotatably installed in the profiled transmission mounting groove, and the second profiled transmission gear is installed on the second profiled transmission shaft. The profiled active gear, the first profiled transmission gear and the second profiled transmission gear are sequentially matched for transmission, and the profiled roller is installed on the first profiled transmission shaft and the second profiled transmission shaft.
6. A pressing mechanism for overmolding roll forming according to claim 5, characterized in that: A profiled transmission bearing is installed in the profiled mounting platform, and the profiled transmission bearing is used for installing and matching the first profiled transmission shaft and the second profiled transmission shaft.
7. A press mechanism for overmolding roll forming according to claim 5, characterized in that: The profiling guide groove is provided with profiling placement notches on both sides close to the first profiling transmission shaft and the second profiling transmission shaft, and the opening shape of the profiling placement notches matches the shape of the profiling roller.
8. A pressing mechanism for overmolding roll forming according to claim 1, characterized in that: It also includes a pull-cylinder component, which is arranged on the profiling installation platform and is located in front of the entrance of the profiling guide groove.
9. A press mechanism for overmolding roll forming according to claim 8, characterized in that: It also includes a pull-barrel fixing assembly, which includes a fixed column, a vertical sliding block, a transverse fixed shaft, a transverse adjustment block and a pull-barrel fixing piece. The bottom of the fixed column is fixed on the press mounting table, the vertical sliding block is slidably installed on the fixed column, one end of the transverse fixed shaft is fixed on the vertical sliding block, the transverse adjustment block is slidably installed on the transverse fixed shaft, the pull cylinder fixing piece is installed on the bottom of the transverse adjustment block, and the pull cylinder fixing piece is used to fix the pull cylinder piece.
10. A pressing mechanism for overmolding roll forming according to claim 1, characterized in that: A profiling avoidance groove is provided on a circumferential position of one side of the profiling roller close to the profiling mounting platform.
