Material flanging alarm mechanism of bag making machine
By using a combination of multi-point photoelectric sensor and contact switch on the bag making machine, the film flange situation is monitored in real time, and the problem of failure of flange in the existing technology is solved, and abnormal situations of flange are achieved. Timely capture and dispose of waste materials and cost, and improve the stability and efficiency of the production process.
Patent Information
- Application Number
- CN202323531004.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-25
AI Technical Summary
The existing bag making machine flange device cannot monitor the film flange situation and whether it is smooth in real time, resulting in failure to alarm in time when flange fails, resulting in wasting waste materials and cost.
A bag making machine material flange alarm mechanism is designed, using photoelectric sensors and contact switches of multiple points and different heights to monitor the flange of the film in real time. When the sensor fails or the film is not upright, it alarms and stops urgently to ensure flange. Exceptions in the edge process are captured and processed in a timely manner.
The film flange situation is realized in segmented and various types of monitoring, avoiding the generation of waste caused by flange failure, reducing cost waste, and ensuring the stability and efficiency of the production process.
Smart Images

Figure CN222178886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bag making machines, in particular to a material flanging alarm mechanism for bag making machines. Background Art
[0002] When some plastic packaging bags are being processed, they need to be flanging on the bag making machine, and the flanging process is performed by a folding device or flanging device provided on the bag making machine. In the current prior art, the more common flanging device is provided on the bag making machine frame, conveyed at an upward angle, and gradually flanging by a pressure wheel with a slope angle. However, in the process of rapid conveying and flanging of the plastic film, the flanging may not be in place, and the film may fail to flanging due to factors such as jamming, resulting in the failure of all flanging steps in the subsequent conveying process. Finally, the film is directly conveyed to the next process without being flanging. If this phenomenon is not promptly warned and discovered, a large amount of waste will be generated, resulting in great losses.
[0003] For example, the patent technology with application number 202123007450.8 in the prior art discloses a folding device for a bag making machine, which completes the flanging process of the film through the above-mentioned working principle, but its structure and function do not include a part for detecting the degree of flanging of the film and whether the flanging is smooth, and it is unable to perform self-inspection and alarm.
[0004] Therefore, designing an alarm mechanism that can monitor the film flanging situation in a segmented and multi-type manner, give abnormal alarms and emergency stops to avoid continuous waste generation and reduce cost waste is exactly the problem that the inventor wants to solve. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a material flanging alarm mechanism for a bag making machine, which can realize segmented and multi-category monitoring of film flanging conditions, abnormal alarm, and emergency stop to avoid continuous generation of waste and reduce cost waste.
[0006] The technical solution adopted by the utility model device is: a bag making machine material flanging alarm mechanism, including a frame, the frame is arranged on the flanging machine frame, a plurality of parallel guide rollers are rotatably arranged on the inner side of the frame, a pair of parallel guide pillars are arranged on the inner side of the end of the frame, two symmetrically distributed adjustment plates are slidably arranged on the outer sides of the two guide pillars, six mounting holes distributed at equal intervals are opened on the adjustment plate, the lower end surface of one end of the adjustment plate is connected to the end connecting frame, the end connecting frame is provided with a first sensor, and the inner sides of three of the six mounting holes are locked by top screws A mounting column is tightly arranged, an adjustment hole is opened on the mounting column, an L-shaped bracket is arranged inside the adjustment hole, the L-shaped bracket is locked with the mounting column by a tightening bolt, the bottom end of the L-shaped bracket is connected with a connecting frame by a locking bolt, the two connecting frames located at the end of one side of the same adjustment plate are respectively provided with a second sensor and a third sensor, electric control boxes are arranged on both side walls of the frame, a controller is arranged inside the electric control box, a supporting sleeve is arranged at the upper end of the electric control box, a buzzer is arranged at the upper end of the supporting sleeve, and an alarm light is arranged at the upper end of the buzzer.
[0007] Furthermore, the controller is electrically connected to a touch screen, the controller is electrically connected to a buzzer, an alarm light, and an emergency stop module of the bag making machine, and the controller is electrically connected to a first sensor, a second sensor, and a third sensor.
[0008] Furthermore, the first sensor, the second sensor, and the third sensor are arranged in order from low to high according to height.
[0009] Furthermore, the connecting frame can be rotated around the locking bolt to adjust the angle.
[0010] Furthermore, the connecting frame does not collide with other structures.
[0011] Furthermore, the L-shaped bracket is rotationally and slidably matched with the adjustment hole.
[0012] Furthermore, the L-shaped bracket includes a vertical section, the upper part of the vertical section is a cylindrical structure and the lower part is a cube structure, the lower end of the vertical section is connected to a horizontal section, and the end of the horizontal section is provided with a threaded hole that cooperates with a locking bolt.
[0013] Furthermore, a contact switch is arranged on the connecting frame between the second sensor and the third sensor.
[0014] Furthermore, the height of the contact switch is higher than the second sensor and lower than the third sensor.
[0015] Furthermore, the contact switch is electrically connected to the controller.
[0016] Furthermore, the contact sheet of the contact switch is always in contact with the passing film and is squeezed by the film to trigger the contact.
[0017] Furthermore, a circular hole for mounting in cooperation with the second sensor and the third sensor is provided in the middle of the end surface of the connecting frame, and four threaded holes for mounting in cooperation with the contact switch box are evenly arranged around the circular hole.
[0018] The beneficial effects of the utility model device are:
[0019] 1. The utility model adopts photoelectric sensors at multiple points and different heights to monitor the film flanging situation in real time. If the sensor loses the sensitivity to the erected film, it will alarm and make an emergency stop. If the last sensor senses the erected film, it will alarm and make an emergency stop. In the process of film edge forming, a contact switch is cooperatively set on the path that the erected film part must pass through. The contact switch is triggered by the squeezing of the film. If the squeezing effect of the film is lost, the contact switch is disconnected, which means an alarm and an emergency stop. Multiple sensors and switches work at the same time, taking into account the alarm operations of various abnormal situations, realizing the functions of segmented and multi-type monitoring of film flanging situation, abnormal alarm and emergency stop to avoid continuous generation of waste and reduce cost waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural view of the utility model.
[0021] Figure 2 This is a structural view of the contact switch of the utility model.
[0022] Explanation of the reference numerals: 1-frame; 2-guide roller; 3-guide column; 4-adjusting plate; 5-end connecting frame; 6-first sensor; 7-mounting column; 8-tensioning bolt; 9-L-shaped bracket; 10-connecting frame; 11-locking bolt; 12-third sensor; 13-contact switch; 14-second sensor; 15-electric control box; 16-support sleeve 16; 17-buzzer 17; 18-warning light 18. DETAILED DESCRIPTION
[0023] The following is a further description of the present invention in conjunction with specific embodiments. These embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to the application.
[0024] See also Figures 1 to 2The utility model is a structural view, a contact switch 13, a bag making machine material flanging alarm mechanism, including a frame 1, the frame 1 is arranged on the flanging machine frame, a plurality of parallel guide rollers 2 are rotatably arranged inside the frame 1, a pair of parallel guide posts 3 are arranged inside the end of the frame 1, two symmetrically distributed adjustment plates 4 are slidably arranged outside the two guide posts 3, and six mounting holes with equal spacing are opened on the adjustment plate 4. The frame 1 A first adjusting motor and a second adjusting motor are respectively provided at two ends, and the output end of the first adjusting motor is connected with a first screw rod, which is threadedly connected to an adjusting plate 4 on the left, and the output end of the second adjusting motor is connected with a second screw rod, which is threadedly connected to an adjusting plate 4 on the right, and a light hole for passing the second screw rod is provided on the adjusting plate 4 on the left, and a light hole for passing the first screw rod is provided on the adjusting plate 4 on the right. The position of the adjusting plate 4 can be adjusted by the rotation of the two motors by relying on the guide column 3 and the screw rod, and mounting columns 7 are provided on the inner sides of three of the six mounting holes through top screw locking, and a socket is provided on the mounting column 7, and a bracket for mounting a pressure wheel is provided on the inner side of the socket and is locked by a top screw. The height and angle of the pressure wheel can be adjusted by loosening the top screw, and the passing film can be flanged step by step through multiple pressure wheels.
[0025] The lower end surface of one end of the adjustment plate 4 is connected to an end connecting frame 105, and a first sensor 6 is arranged on the end connecting frame 105. The first sensor 6 is arranged at the place where the film first flanging begins to monitor the flanging condition of the film from the vicinity of the source of the flanging. If the film flanging is abnormal from the beginning, the first sensor 6 will not be able to sense the upright film and will be triggered.
[0026] An adjustment hole is provided on the mounting column 7, and an L-shaped bracket 9 is provided inside the adjustment hole. The L-shaped bracket 9 is locked with the mounting column 7 by a tightening bolt 8. The L-shaped bracket 9 rotates and slides with the adjustment hole. The L-shaped bracket 9 includes a vertical section, the upper part of the vertical section is a cylindrical structure and the lower part is a cube structure. The lower end of the vertical section is connected with a horizontal section, and a threaded hole that cooperates with a locking bolt 11 is provided at the end of the horizontal section. The bottom end of the L-shaped bracket 9 is connected to a connecting frame 10 through a locking bolt 11. The connecting frame 10 can rotate around the locking bolt 11 to adjust the angle, and the connecting frame 10 does not collide with other structures. The two connecting frames 10 located at the ends of one side of the same adjustment plate 4 are respectively provided with a second The sensor 14 and the third sensor 12 can adjust the position and height of the second sensor 14 and the third sensor 12 connected to the connecting plate by adjusting the height of the L-shaped bracket 9 and the angle of the connecting plate. The second sensor 14 is close to the first sensor 6 to detect whether the flanged film is conveyed normally. If the film is not erected normally and passes through the second sensor 14, the second sensor 14 will be triggered. The third sensor 12 is located at the very end of the flanging process. It determines whether there is an abnormality by sensing whether an erected film passes by. At the position of the third sensor 12, the film has completely finished flanging. If the third sensor 12 senses that an erected film passes by, it will be triggered.
[0027] An electric control box 15 is provided on both side walls of the frame 1, a controller is provided inside the electric control box 15, a support sleeve 16 is provided on the upper end of the electric control box 15, a buzzer 17 is provided on the upper end of the support sleeve 16, an alarm light 18 is provided on the upper end of the buzzer 17, and a touch screen is electrically connected to the controller. The controller is electrically connected to the buzzer 17, the alarm light 18, and the emergency stop module of the bag making machine, respectively. The controller is electrically connected to the first sensor 6, the second sensor 14, and the third sensor 12, respectively. The first sensor 6, the second sensor 14, and the third sensor 12 are arranged in order from low to high in height. When the first sensor 6, the second sensor 14, and the third sensor 12 are triggered, they will transmit signals to the controller. While the controller sends signals to the buzzer 17 and the alarm light 18 to make them work, it will also control the emergency stop module of the bag making machine connected thereto to take effect, so that the film on the production line stops being transported and produced.
[0028] In order to avoid waste loss due to failure of the three sensors, a contact switch 13 is further provided on the connecting frame 10 between the second sensor 14 and the third sensor 12. The height of the contact switch 13 is higher than the second sensor 14 and lower than the third sensor 12. The contact switch 13 is electrically connected to the controller. The contact piece of the contact switch 13 is always in contact with the passing film and the contact is triggered by the film. The contact switch 13 can be installed or not. When it is not installed, the three sensors are used for flange monitoring. The installed contact switch 13 can be used as insurance. If there is no abnormality in the flanged film, the film passing the position of the contact switch 13 should be in a flipped up state, and the contact switch 13 squeezed by it will also be in a triggered state. The disconnection of the trigger state of the contact switch 13 proves that there is an abnormality in the film passing there. The signal is transmitted to the controller, and the controller will perform the same operation as mentioned above.
[0029] A circular hole for mounting in cooperation with the second sensor 14 and the third sensor 12 is provided in the middle of the end surface of the connecting frame 10 , and four threaded holes for mounting in cooperation with the contact switch 13 are evenly arranged around the circular hole.
[0030] The utility model adopts photoelectric sensors at multiple points and different heights to monitor the film flanging situation in real time. If the sensor loses the induction to the erected film, it will alarm and make an emergency stop. If the last sensor senses the erected film, it will alarm and make an emergency stop. In the process of film edge forming, the erected film part must pass through the path to coordinately set the contact switch 13. The contact switch 13 is triggered by the squeezing of the film. If the squeezing effect of the film is lost, the contact switch 13 is disconnected, which means an alarm and an emergency stop. Multiple sensors and switches act at the same time, taking into account the alarm operations of various abnormal situations, realizing the functions of segmented and multi-type monitoring of film flanging situation, abnormal alarm and emergency stop to avoid continuous generation of waste and reduce cost waste.
Claims
1. A bag-making machine material flanging alarm mechanism, comprising a frame (1), the frame (1) being arranged on a flanging machine frame, a plurality of parallel guide rollers (2) being rotatably arranged on the inner side of the frame (1), a pair of parallel guide posts (3) being arranged on the inner side of the end of the frame (1), two symmetrically distributed adjustment plates (4) being slidably arranged on the outer sides of the two guide posts (3), the adjustment plates (4) being provided with six mounting holes distributed at equal intervals, characterized in that: The lower end surface of one end of the adjustment plate (4) is connected to an end connecting frame (10) (5), and a first sensor (6) is arranged on the end connecting frame (10) (5). Three of the six mounting holes are provided with mounting posts (7) on the inner side thereof through locking screws. The mounting posts (7) are provided with adjustment holes. An L-shaped bracket (9) is provided on the inner side of the adjustment hole. The L-shaped bracket (9) is locked with the mounting post (7) through locking bolts (8). The bottom end of the L-shaped bracket (9) is connected to the connecting frame (10) through locking bolts (11). The two connecting frames (10) located at the ends of one side of the same adjustment plate (4) are provided with a second sensor (14) and a third sensor (12) respectively. The frame (1 ) are provided on both side walls of the electric control box (15), a controller is provided inside the electric control box (15), a support sleeve (16) is provided at the upper end of the electric control box (15), a buzzer (17) is provided at the upper end of the support sleeve (16), and an alarm light (18) is provided at the upper end of the buzzer (17).
2. A bag making machine material flanging alarm mechanism according to claim 1, characterized in that: The controller is electrically connected to a touch screen, and is respectively electrically connected to a buzzer (17), an alarm light (18), and an emergency stop module of the bag making machine, and is respectively electrically connected to a first sensor (6), a second sensor (14), and a third sensor (12).
3. The material flanging alarm mechanism for a bag making machine according to claim 1, characterized in that: The first sensor (6), the second sensor (14), and the third sensor (12) are arranged in order from low to high in terms of height.
4. The material flanging alarm mechanism for a bag making machine according to claim 1, characterized in that: The connecting frame (10) can be rotated around the locking bolt (11) to adjust the angle.
5. The material flanging alarm mechanism for a bag making machine according to claim 1, characterized in that: The L-shaped bracket (9) is rotationally and slidably engaged with the adjustment hole.
6. The material flanging alarm mechanism for a bag making machine according to claim 1, characterized in that: A contact switch (13) is provided on the connecting frame (10) located between the second sensor (14) and the third sensor (12).
7. A bag making machine material flanging alarm mechanism according to claim 6, characterized in that: The contact switch (13) is higher than the second sensor (14) and lower than the third sensor (12).
8. The material flanging alarm mechanism for a bag making machine according to claim 7, characterized in that: The contact switch (13) is electrically connected to the controller.
9. A bag making machine material flanging alarm mechanism according to claim 8, characterized in that: The contact sheet of the contact switch (13) is always in contact with the passing film and is pressed by the film to trigger the contact.
