Rotary material warehouse for collecting profiles according to frames
By designing a rotary material library, the rotation collection and packaging of profiles is achieved using slide rails and chain transmission, the problem of low profile collection efficiency in the prior art is solved, and the efficiency and collection capacity of door and window production lines are improved.
Patent Information
- Application Number
- CN202420265201.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The existing technology cannot achieve efficient collection and packaging of profiles according to the paper, resulting in low efficiency in door and window assembly, which restricts the development of the door and window industry.
A rotary material library for collecting profiles is designed, and the rotation collection and packaging of profiles is achieved through slide rails, sliding trolleys, chain transmissions and reducers. The rectangular structure of the frame and storage rack increases the collection capacity and efficiency.
The rapid collection and packaging of profiles is achieved, which significantly improves the efficiency of door and window production lines, reduces subsequent sorting steps, and increases the collection capacity.
Smart Images

Figure CN222180728U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of door and window production lines, in particular to a rotary material storehouse for collecting profiles by frame. Background technology:
[0002] In recent years, the door and window industry has developed towards integration and intelligence, and intelligent door and window production lines have emerged. The research and development and application of door and window production lines have greatly improved the production efficiency of doors and windows. At the end of the door and window production line, robots are usually used to remove the processed profiles from the conveyor line and place them on the rack (its common structure is as follows Figure 7 The profiles on the rack are then packed manually.
[0003] After the profiles are processed, they usually need to be assembled. However, since all types of profiles are collected and packaged together, it is required to sort the profiles before assembling the doors and windows, and sort out the profiles required for the same doors and windows, which undoubtedly seriously restricts the assembly efficiency of doors and windows. Therefore, it is very necessary to collect and package the profiles by frame (set), but the existing material racks only have the function of storage, and the door and window production line cannot process only one profile required for a door and window at a time for its processing efficiency. Therefore, the existing technology cannot achieve the purpose of collecting and packaging by frame, which undoubtedly restricts the further development of the door and window industry.
[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention:
[0005] The purpose of the utility model is to solve the problems existing in the prior art and to provide a rotary material storage for collecting profiles by frame, which has the advantages of reasonable structural design, collection by frame, large collection capacity, high degree of mechanization, high collection efficiency, etc.
[0006] The utility model achieves the above-mentioned purpose by adopting the following technical solutions:
[0007] A rotary material warehouse for collecting profiles by frame includes a frame, two slide rails are vertically spaced on the frame, the slide rails are arranged in a horizontal direction and connected end to end, a plurality of sliding trolleys are evenly spaced on the slide rails, the sliding trolleys slide along the slide rails, and storage racks are provided on the two sliding trolleys arranged at vertical intervals, the storage racks are used to store one frame of profiles, the sliding trolleys on the same slide rail are connected and driven by a chain, the chain is supported and driven by a plurality of sprockets, two vertically arranged sprockets are connected by a transmission shaft, one of the transmission shafts is connected to a reducer by a chain drive, and the reducer is connected to a motor.
[0008] The frame comprises an upper bracket and a lower bracket which are arranged vertically at intervals, a plurality of vertical beams are connected between the upper bracket and the lower bracket, a plurality of legs are arranged at the lower end of the lower bracket, and slide rails are respectively arranged at the upper end of the upper bracket and the lower end of the lower bracket.
[0009] The upper bracket and the lower bracket have the same structure. The upper bracket and the lower bracket are designed to be rectangular, circular or elliptical. When the upper bracket and the lower bracket are designed to be rectangular, the corners are rounded, and the shape of the slide rail matches the shape of the upper bracket and the lower bracket.
[0010] The upper bracket and the lower bracket are designed to be rectangular, including two longitudinal beams arranged at intervals in the transverse direction and two cross beams arranged at intervals in the longitudinal direction. The longitudinal beams are connected with the cross beams by curved beams. Multiple reinforcing beams are arranged between the two cross beams and between the two longitudinal beams. The slide rails are installed on the cross beams, curved beams and longitudinal beams.
[0011] Sprockets are respectively arranged at the four corners of the upper bracket and the lower bracket, and the two sprockets arranged vertically at intervals are connected by a transmission shaft, the four sprockets located at the top are connected by a chain, and the four sprockets located at the bottom are connected by another chain.
[0012] The sliding trolley comprises a vehicle plate, pulleys are respectively arranged on both sides of the lower end of the vehicle plate, and sliding grooves are respectively arranged on the inner and outer sides of the slide rail, the pulleys are clamped in the sliding grooves for rolling and sliding motion, and the inner side of the vehicle plate is connected to a chain.
[0013] The material storage rack includes a material supporting bracket, a material hanging bracket is vertically provided at the rear end of the material supporting bracket, two connecting plates are vertically spaced on the material hanging bracket, and the connecting plates are installed on a sliding trolley. A material supporting bracket is obliquely provided between the material supporting bracket and the material hanging bracket, the profile is obliquely supported on the material supporting bracket, and the lower end of the profile is arranged on the material supporting bracket.
[0014] The material supporting bracket includes two material supporting beams arranged at intervals in the transverse direction, and a plurality of material supporting circular tubes are arranged at intervals in the longitudinal direction between the two material supporting beams. The material hanging bracket includes two material hanging vertical beams arranged laterally and two material hanging cross beams arranged at intervals in the vertical direction. The material supporting bracket includes two material supporting beams arranged at intervals in the transverse direction, and the material supporting beams are arranged at an inclination. A plurality of material supporting circular tubes are arranged between the two material supporting beams, and a plurality of material supporting side tubes are arranged at intervals from top to bottom on the material supporting beams.
[0015] The utility model adopts the above structure, which can bring the following beneficial effects:
[0016] By designing the slide rails to be connected end to end, that is, to achieve a one-circle rotation design, and then using the servo motor, reducer and chain drive to achieve rapid turnover adjustment of the storage rack, a set of profiles can be collected on the same storage rack, and then the profiles can be packaged, without the need for sorting in the later stage, which significantly improves the efficiency of the door and window production line. By designing the rack into a rectangular structure and designing the storage rack to achieve vertical tilting of the profile, the number of storage racks is increased to the greatest extent, thereby increasing the collection capacity, and at the same time, the storage rack after collecting a set of profiles can be transferred to the designated unloading area for packaging. Description of the drawings:
[0017] Figure 1 This is a structural schematic diagram of the rotary material storage of the utility model;
[0018] Figure 2 This is a structural schematic diagram of the rotary material storehouse of the utility model with some material storage racks omitted;
[0019] Figure 3 It is a schematic diagram of the structure of the upper bracket of the utility model;
[0020] Figure 4 This is a structural schematic diagram of the sliding trolley of the utility model;
[0021] Figure 5 This is a schematic diagram of the structure of the material storage rack of the utility model;
[0022] Figure 6 This is a structural schematic diagram of the material storage rack of the utility model from another perspective;
[0023] Figure 7 It is a structural schematic diagram of the existing material rack;
[0024] In the figure, 1, frame, 101, upper bracket, 102, lower bracket, 103, vertical beam, 104, support leg, 105, longitudinal beam, 106, cross beam, 107, curved beam, 108, reinforcing beam, 2, slide rail, 3, sliding trolley, 301, car plate, 302, pulley, 4, storage rack, 401, supporting rack, 402, hanging bracket, 403, supporting bracket, 404, connecting plate, 405, supporting beam, 406, supporting circular tube, 407, hanging vertical beam, 408, hanging cross beam, 409, supporting beam, 410, supporting circular tube, 411, supporting side tube, 5, chain, 6, sprocket, 7, transmission shaft, 8, chain drive, 9, reducer, 10, motor, 11, slide chute, 12, profile, 13, existing rack. Specific implementation method:
[0025] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0027] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.
[0028] In addition, the terms "upper end", "lower end", "lateral", "longitudinal", "vertical", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the position of the indicated technical features.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "provided with", "set", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] like Figure 1-6 As shown, a rotary material warehouse for collecting profiles by frame includes a frame 1, two slide rails 2 are vertically spaced on the frame 1, the slide rails 2 are horizontally arranged, and the slide rails 2 are connected end to end, a plurality of sliding trolleys 3 are evenly spaced on the slide rails 2, the sliding trolleys 3 slide along the slide rails 2, and storage racks 4 are provided on the two sliding trolleys 3 arranged vertically at intervals, the storage racks 4 are used to store one frame of profiles, the sliding trolleys 3 on the same slide rail 2 are connected and driven by a chain 5, the chain 5 is supported and driven by a plurality of sprockets 6, two vertically arranged sprockets 6 are connected by a transmission shaft 7, one of the transmission shafts 7 is connected to a reducer 9 through a chain drive 8, and the reducer 9 is connected to a motor 10. Compared with the existing material rack 13, the present application designs the slide rail 2 to be a structure connected end to end, that is, a one-circle rotation design is realized, and then the motor 10, the reducer 9 and the chain drive 8 are used to realize the rapid turnover adjustment of the storage rack 4, so that a set of profiles can be collected on the same storage rack 4, and then a set of profiles can be packaged, and there is no need for sorting at the later stage, which significantly improves the efficiency of the door and window production line.
[0031] The rack 1 includes an upper bracket 101 and a lower bracket 102 arranged vertically at intervals, a plurality of vertical beams 103 are connected between the upper bracket 101 and the lower bracket 102, a plurality of legs 104 are provided at the lower end of the lower bracket 102, and a slide rail 2 is provided at the upper end of the upper bracket 101 and the lower end of the lower bracket 102. An implementation of the rack 1 is provided, which is conducive to installing two slide rails 2 at the upper and lower ends.
[0032] The upper bracket 101 and the lower bracket 102 have the same structure, and the upper bracket 101 and the lower bracket 102 are designed to be rectangular, circular or elliptical. When the upper bracket 101 and the lower bracket 102 are designed to be rectangular, the corners are rounded, and the shape of the slide rail 2 matches the shape of the upper bracket 101 and the lower bracket 102. Rectangular, circular and elliptical structures are all structures that can achieve turnover motion, but considering many factors such as floor space and the need for unloading, a rectangular structure is preferred.
[0033] The upper bracket 101 and the lower bracket 102 are designed to be rectangular, including two longitudinal beams 105 arranged at intervals in the transverse direction and two transverse beams 106 arranged at intervals in the longitudinal direction. The longitudinal beams 105 and the transverse beams 106 are connected at the connection point by a curved beam 107. A plurality of reinforcing beams 108 are arranged between the two transverse beams 106 and between the two longitudinal beams 105. The slide rail 2 is installed on the transverse beams 106, the curved beams 107 and the longitudinal beams 105. By designing the frame 1 to be a rectangular structure, it is helpful to increase the number of storage racks 4, thereby increasing the collection capacity, and at the same time, it is also possible to realize the transfer of the storage racks 4 after the collection of a profile to the designated unloading area for packaging.
[0034] The four corners of the upper bracket 101 and the lower bracket 102 are respectively provided with sprockets 6, and the two sprockets 6 arranged vertically at intervals are connected by a transmission shaft 7, the four sprockets 6 located at the top are connected by a chain 5, and the four sprockets 6 located at the bottom are connected by another chain 5. The number and installation layout of the sprockets 4 are further given to realize the upper and lower synchronous driving to drive the storage rack 4 to make circumferential motion.
[0035] The sliding trolley 3 includes a vehicle plate 301 , and pulleys 302 are respectively provided on both sides of the lower end of the vehicle plate 301 . The inner and outer sides of the slide rail 2 are respectively provided with slide grooves 11 . The pulleys 302 are clamped in the slide grooves 11 for rolling motion. The inner side of the vehicle plate 301 is connected to the chain 5 .
[0036] The material storage rack 4 includes a material support bracket 401, a material hanging bracket 402 is vertically arranged at the rear end of the material support bracket 401, two connecting plates 404 are vertically arranged on the material hanging bracket 402, and the connecting plates 404 are installed on the sliding trolley 3. A material support bracket 403 is obliquely arranged between the material support bracket 401 and the material hanging bracket 402, and the profile 12 is obliquely supported on the material support bracket 403, and the lower end of the profile 12 is arranged on the material support bracket 401. The specific structure of the material storage rack 4 is given to realize the vertical oblique placement of the profile, which is not only conducive to the storage of the profile 12, but also saves space, and can realize the setting of more material storage racks 4, further improving the collection capacity.
[0037] The material support bracket 401 includes two material support beams 405 arranged at intervals in the horizontal direction, and a plurality of material support circular tubes 406 are arranged at intervals in the longitudinal direction between the two material support beams 405. The material hanging bracket 402 includes two material hanging vertical beams 407 arranged at intervals in the horizontal direction and two material hanging cross beams 408 arranged at intervals in the vertical direction. The material support bracket 403 includes two material support beams 409 arranged at intervals in the horizontal direction, and the material support beams 409 are arranged at an angle, and a plurality of material support circular tubes 410 are arranged at intervals between the two material support beams 409. A plurality of material support side tubes 411 are arranged at intervals from top to bottom on the material support beams 409. The specific structures of the material support bracket 401, the material hanging bracket 402 and the material support bracket 403 are given, and the overall structure is simple and practical.
[0038] The above specific implementation manner cannot be used as a limitation on the protection scope of the present invention. For those skilled in the art, any substitution, improvement or change made to the implementation manner of the present invention falls within the protection scope of the present invention.
[0039] The matters not described in detail in the present invention are all known technologies to those skilled in the art.
Claims
1. A rotary material storage for collecting profiles by frame, characterized in that: The machine comprises a frame, two slide rails are arranged vertically at intervals, the slide rails are arranged horizontally and connected end to end, a plurality of sliding trolleys are evenly spaced on the slide rails, the sliding trolleys slide along the slide rails, a material storage rack is arranged on the two sliding trolleys arranged vertically at intervals, the material storage rack is used to store a set of profiles, the sliding trolleys on the same slide rail are connected and driven by a chain, the chain is supported and driven by a plurality of sprockets, two vertically arranged sprockets are connected by a transmission shaft, one of the transmission shafts is connected to a reducer by a chain drive, and the reducer is connected to a motor.
2. The rotary material storage for collecting profiles by frame according to claim 1 is characterized in that: The frame comprises an upper bracket and a lower bracket which are arranged vertically at intervals, a plurality of vertical beams are connected between the upper bracket and the lower bracket, a plurality of legs are arranged at the lower end of the lower bracket, and slide rails are respectively arranged at the upper end of the upper bracket and the lower end of the lower bracket.
3. The rotary material storage for collecting profiles by frame according to claim 2 is characterized in that: The upper bracket and the lower bracket have the same structure. The upper bracket and the lower bracket are designed to be rectangular, circular or elliptical. When the upper bracket and the lower bracket are designed to be rectangular, the corners are rounded, and the shape of the slide rail matches the shape of the upper bracket and the lower bracket.
4. The rotary material storage for collecting profiles by frame according to claim 3 is characterized in that: The upper bracket and the lower bracket are designed to be rectangular, including two longitudinal beams arranged at intervals in the transverse direction and two cross beams arranged at intervals in the longitudinal direction. The longitudinal beams are connected with the cross beams by curved beams. Multiple reinforcing beams are arranged between the two cross beams and between the two longitudinal beams. The slide rails are installed on the cross beams, curved beams and longitudinal beams.
5. The rotary material storage for collecting profiles by frame according to claim 4 is characterized in that: Sprockets are respectively arranged at the four corners of the upper bracket and the lower bracket, and the two sprockets arranged vertically at intervals are connected by a transmission shaft, the four sprockets located at the top are connected by a chain, and the four sprockets located at the bottom are connected by another chain.
6. The rotary material storage for collecting profiles by frame according to claim 5, characterized in that: The sliding trolley comprises a vehicle plate, pulleys are respectively arranged on both sides of the lower end of the vehicle plate, and sliding grooves are respectively arranged on the inner and outer sides of the slide rail, the pulleys are clamped in the sliding grooves for rolling and sliding motion, and the inner side of the vehicle plate is connected to a chain.
7. The rotary material storage for collecting profiles by frame according to claim 1 or 6, characterized in that: The material storage rack includes a material supporting bracket, a material hanging bracket is vertically provided at the rear end of the material supporting bracket, two connecting plates are vertically spaced on the material hanging bracket, and the connecting plates are installed on a sliding trolley. A material supporting bracket is obliquely provided between the material supporting bracket and the material hanging bracket, the profile is obliquely supported on the material supporting bracket, and the lower end of the profile is arranged on the material supporting bracket.
8. The rotary material storage for collecting profiles by frame according to claim 7, characterized in that: The material supporting bracket includes two material supporting beams arranged at intervals in the transverse direction, and a plurality of material supporting circular tubes are arranged at intervals in the longitudinal direction between the two material supporting beams. The material hanging bracket includes two material hanging vertical beams arranged laterally and two material hanging cross beams arranged at intervals in the vertical direction. The material supporting bracket includes two material supporting beams arranged at intervals in the transverse direction, and the material supporting beams are arranged at an inclination. A plurality of material supporting circular tubes are arranged between the two material supporting beams, and a plurality of material supporting side tubes are arranged at intervals from top to bottom on the material supporting beams.
