Full-automatic cage loading and unloading system
Through the fully automatic loading and unloading cage system, the automatic loading and unloading of beverage cans is achieved using hydraulic rods and sensors, which solves the problems of low manual loading and unloading efficiency and poor stability of beverage cans, and improves the efficiency of beverage processing and product quality.
Patent Information
- Application Number
- CN202420509405.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-15
AI Technical Summary
In beverage processing plants, the efficiency of manually loading and unloading beverage cans to sterilization cages is low, resulting in a long sterilization time. The beverage cans are prone to shake, bump and collapse during the transportation process, affecting production efficiency and product quality.
A fully automatic loading and unloading cage system is designed, including loading and unloading benches, conveying mechanisms, mobile racks, canning mechanisms and canning mechanisms. Automatic loading and unloading is achieved using hydraulic rods, connecting rods, rotating shafts and push plates to ensure stability through proximity sensors. And smooth operation.
It realizes automatic loading and unloading of beverage cans, improves sterilization efficiency, avoids collapse and shaking of beverage cans, and ensures the stability and efficiency of the production process.
Smart Images

Figure CN222180769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of beverage processing, in particular to a full-automatic cage loading and unloading system. Background Art
[0002] In a beverage processing plant, the beverage concentrate needs to be filled into beverage cans. Before the beverage cans are sealed and packaged, the beverage cans and the beverage concentrate in the beverage cans need to be sterilized. In order to facilitate the transportation and uniform sterilization of beverage cans, the beverage cans will be first loaded into sterilization cages, and then the sterilization cages will be transported to the high-temperature sterilizer for high-temperature sterilization. For the loading and unloading cages, the beverage cans need to be stacked after being placed in groups, so as to facilitate the transportation and sterilization of a large number of beverages at a time. Therefore, before the beverage cans are sterilized, they need to be stacked in the sterilization cages. At present, the loading and unloading cages for beverage cans are basically All of this is done manually, and the efficiency of manual loading and unloading is slow, resulting in a long sterilization time for beverages. It takes a long time for the processing plant to complete an order, which increases production costs. In addition, beverage cans are stacked in the sterilization cage, and manual stacking cannot ensure a relatively stable placement of beverage cans. It is easy for the gaps between some beverage cans to be too large. When transporting the sterilization cage, the beverage cans will shake and collide, making the beverage cans in an unstable state, causing the beverage cans to be bumped and damaged, affecting normal sales. At the same time, beverage cans are prone to collapse in the sterilization cage, affecting normal transportation and sterilization process. Utility Model Content
[0003] In view of this, the utility model proposes a fully automatic loading and unloading cage system, which can automatically load and unload a whole row of beverage cans, improve loading and unloading efficiency, and avoid the beverage cans in the lower layer of the sterilization cage from collapsing during the loading and unloading process.
[0004] The technical solution of the utility model is achieved in this way:
[0005] 1. The system of claim 1, wherein the movable frame is provided at both sides of the movable frame, the conveying mechanism is used to drive the movable frame to move on the movable frame, and the movable frame and the unloading mechanism are provided on different movable frames; the loading mechanism and the unloading mechanism both include a baffle, a hydraulic rod, a connecting rod, a rotating shaft, a connecting frame and a pushing plate, the baffle is provided on the movable frame, the end of the hydraulic rod is rotatably connected to the top surface of the movable frame, the output shaft thereof is rotatably connected to one end of the connecting rod, the other end of the connecting rod is provided on the outer wall of the rotating shaft, the two ends of the rotating shaft are rotatably connected to the top surface of the movable frame, the connecting frame is connected to the outer surface of the rotating shaft, the pushing plate is provided on the connecting frame, and a can holding station is formed between the baffle and the pushing plate; the unloading mechanism also includes a mounting rod, a supporting rod and a proximity sensor, the mounting rod is provided on the movable frame, one end of the supporting rod is connected to the top surface of the mounting rod, and the other end is provided with the proximity sensor, and the proximity sensor is located above the can holding station.
[0006] Preferably, the side wall of the movable frame is provided with a moving wheel, and the conveying mechanism is used to drive the movable frame to move so that the moving wheel moves along the loading and unloading platform.
[0007] Preferably, the conveying mechanism includes a conveying chain, a motor and an inverted L-shaped rod, the inverted L-shaped rod is arranged on the movable frame, the conveying chain is arranged on the loading and unloading platform, and its end is connected to the inverted L-shaped rod, and the motor is used to drive the conveying chain to move.
[0008] Preferably, the can loading mechanism and the can unloading mechanism further include bearings, the bearings are arranged on the top surface of the movable frame, and both ends of the rotating shaft are connected to the bearings.
[0009] Preferably, the can loading mechanism and the can unloading mechanism further include a screw rod, the screw rod passes through the connecting frame and is threadedly connected to the connecting frame, and one end of the screw rod facing the baffle is connected to the push plate.
[0010] Preferably, the tank loading mechanism and the tank unloading mechanism further include a coupling, and the hydraulic rod output shaft is connected to the connecting rod via the coupling.
[0011] Preferably, a mounting plate is provided on the movable frame, and the end of the hydraulic rod is connected to the mounting plate via a pin.
[0012] Preferably, it further comprises a conveyor belt, which is arranged on the loading and unloading platform and located on the moving path of the moving frame.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] ① The sterilization cage can be moved to the loading and unloading platform for loading and unloading beverage cans. After the sterilization cage is moved, the canning mechanism or the canning mechanism can be driven to move through the conveying mechanism. The canning mechanism can load the whole group of beverage cans into the sterilization cage, and the canning mechanism can unload the whole group of beverage cans from the sterilization cage, so as to realize automatic loading and unloading and improve the processing efficiency of beverages;
[0015] ② When loading and unloading beverage cans, the beverage cans to be loaded and unloaded are placed in the can holding station, and the hydraulic rod drives the connecting rod to drive the rotating shaft to rotate, so that the push plate rotates to limit the other side of the beverage can, and then the entire mobile rack can move to drive the beverage cans in the can holding station to load or unload, ensuring that the beverage cans will not shake or deviate during the loading and unloading process, and avoiding the phenomenon of beverage can collapse;
[0016] ③ When unloading cans, the proximity sensor can detect whether the can unloading mobile rack moves to the top of the beverage can, thereby ensuring the smooth progress of the can holding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only preferred embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a structural schematic diagram of a fully automatic cage loading and unloading system of the utility model;
[0019] Figure 2 It is a schematic diagram of the connection structure of a can loading mechanism and a loading and unloading platform of a fully automatic cage loading and unloading system of the utility model;
[0020] Figure 3 It is a structural schematic diagram of a canning mechanism of a fully automatic cage loading and unloading system of the utility model;
[0021] Figure 4 It is a schematic diagram of the connection structure between the can unloading mechanism and the loading and unloading platform of a fully automatic cage loading and unloading system of the utility model;
[0022] Figure 5 It is a structural schematic diagram of a can unloading mechanism of a fully automatic cage loading and unloading system of the utility model;
[0023] In the figure, 1 is a loading and unloading platform, 2 is a mobile frame, 3 is a baffle, 4 is a hydraulic rod, 5 is a connecting rod, 6 is a rotating shaft, 7 is a connecting frame, 8 is a push plate, 9 is a can holding station, 10 is a mounting rod, 11 is a support rod, 12 is a proximity sensor, 13 is a driving wheel, 14 is a conveyor chain, 15 is a motor, 16 is an inverted L-shaped rod, 17 is a bearing, 18 is a screw, 19 is a coupling, 20 is a mounting plate, 21 is a pin shaft, 22 is a conveyor belt, 23 is a can loading mechanism, and 24 is a can unloading mechanism. DETAILED DESCRIPTION
[0024] In order to better understand the technical content of the present invention, a specific embodiment is provided below, and the present invention is further described in conjunction with the accompanying drawings.
[0025] See also Figures 1 to 5 The utility model provides a fully automatic cage loading and unloading system, including a loading and unloading platform 1, a conveying mechanism, a mobile frame 2, a canning mechanism 23 and a canning mechanism 24, wherein the mobile frame 2 is arranged on both sides of the loading and unloading platform 1, and the conveying mechanism is used to drive the mobile frame 2 to move on the loading and unloading platform 1, and the canning mechanism 23 and the canning mechanism 24 are arranged on different mobile frames 2; the canning mechanism 23 and the canning mechanism 24 both include a baffle 3, a hydraulic rod 4, a connecting rod 5, a rotating shaft 6, a connecting frame 7 and a pushing plate 8, the baffle 3 is arranged on the mobile frame 2, and the end of the hydraulic rod 4 is rotatably connected to the top surface of the mobile frame 2, and the baffle 3 is arranged on the mobile frame 2. The output shaft is rotatably connected to one end of the connecting rod 5, and the other end of the connecting rod 5 is arranged on the outer wall of the rotating shaft 6. Both ends of the rotating shaft 6 are rotatably connected to the top surface of the moving frame 2. The connecting frame 7 is connected to the outer surface of the rotating shaft 6. The push plate 8 is arranged on the connecting frame 7, and a can holding station 9 is formed between the baffle 3 and the push plate 8; the can unloading mechanism 24 also includes a mounting rod 10, a support rod 11 and a proximity sensor 12. The mounting rod 10 is arranged on the moving frame 2, one end of the support rod 11 is connected to the top surface of the mounting rod 10, and the other end is provided with the proximity sensor 12, and the proximity sensor 12 is located above the can holding station 9.
[0026] The utility model discloses a fully automatic loading and unloading cage system, which is used for loading and unloading beverage cans. After the sterilization cage is moved to the bottom of the loading and unloading platform 1, the conveying mechanism can drive the mobile frame 2 to move, and the mobile frame 2 can drive the canning mechanism 23 or the canning mechanism 24 to load and unload cans. When loading cans, the canning mechanism 23 moves and transports the whole group of beverage cans on the loading and unloading platform 1 to the sterilization cage, and when unloading cans, the canning mechanism 24 unloads the whole group of beverage cans in the sterilization cage onto the loading and unloading platform 1, thereby realizing the automation of beverage can loading and unloading and improving beverage processing efficiency.
[0027] As for the canning mechanism 23 and the can unloading mechanism 24, both are driven to move by the mobile frame 2. When canning or unloading is performed, the mobile frame 2 moves so that the can holding station 9 is located outside the entire group of beverage cans, and then drives the hydraulic rod 4 to drive the connecting rod 5 to rotate. When the connecting rod 5 rotates, it will drive the connecting frame 7 to rotate through the rotating shaft 6, and the connecting frame 7 will drive the push plate 8 to rotate downward, thereby blocking one side of the can holding station 9. At this time, a sealed can holding station 9 is formed between the mobile frame 2, the baffle 3 and the push plate 8. The beverage can is located in the can holding station 9. When the mobile frame 2 is driven to move by the conveying mechanism, the push plate 8 can push the beverage can in the can holding station 9 to move, so that the beverage can enters the sterilization cage, or is unloaded from the sterilization cage.
[0028] In addition to the same structure as the canning mechanism 23, the can unloading mechanism 24 is also provided with a proximity sensor 12 at the can holding station 9, and is installed through a support rod 11 and a mounting rod 10. When unloading cans, after the can holding station 9 is moved above the sterilization cage, the beverage cans in the sterilization cage will rise upward, and the proximity sensor 12 can detect the position of the beverage can. After the beverage can reaches the specified height, its rise will stop. At this time, the height of the bottom of the beverage can is consistent with the height of the top surface of the loading and unloading platform 1, and the mobile rack 2 can drive the beverage can to move and leave the sterilization cage through the push plate 8.
[0029] Preferably, a driving wheel 13 is disposed on the side wall of the mobile frame 2 , and the conveying mechanism is used to drive the mobile frame 2 to move, so that the driving wheel 13 moves along the loading and unloading platform 1 .
[0030] When the conveying mechanism drives the moving frame 2 to move, the driving wheel 13 can move along the loading and unloading platform 1 to ensure smooth movement.
[0031] Preferably, the conveying mechanism includes a conveying chain 14, a motor 15 and an inverted L-shaped rod 16, the inverted L-shaped rod 16 is arranged on the mobile frame 2, the conveying chain 14 is arranged on the loading and unloading platform 1, and its end is connected to the inverted L-shaped rod 16, and the motor 15 is used to drive the conveying chain 14 to move.
[0032] The conveyor chain 14 can be driven to move by an external motor 15 , and the conveyor chain 14 can drive the entire mobile frame 2 to move through the inverted L-shaped rod 16 , so as to achieve position adjustment of the can loading mechanism 23 and the can unloading mechanism 24 .
[0033] Preferably, the can loading mechanism 23 and the can unloading mechanism 24 further include a bearing 17 , and the bearing 17 is disposed on the top surface of the movable frame 2 , and both ends of the rotating shaft 6 are connected to the bearing 17 .
[0034] When the rotating shaft 6 rotates, both ends thereof can rotate under the support of the bearings 17 .
[0035] Preferably, the can loading mechanism 23 and the can unloading mechanism 24 further include a screw 18 , the screw 18 passes through the connecting frame 7 and is threadedly connected to the connecting frame 7 , and one end of the screw 18 facing the baffle 3 is connected to the push plate 8 .
[0036] The position of the baffle 3 can be adjusted by the screw 18, thereby adjusting the space size of the can holding station 9, so as to adjust the number of the whole group of beverage cans to meet different can loading and unloading requirements.
[0037] Preferably, the tank loading mechanism 23 and the tank unloading mechanism 24 further include a coupling 19 , and the output shaft of the hydraulic rod 4 is connected to the connecting rod 5 via the coupling 19 .
[0038] The coupling 19 is used to connect the hydraulic rod 4 and the connecting rod 5 , so that when the output shaft of the hydraulic rod 4 is extended, the connecting rod 5 can be driven to rotate, so as to realize the rotation, lifting or lowering of the push plate 8 .
[0039] Preferably, a mounting plate 20 is provided on the mobile frame 2 , and the end of the hydraulic rod 4 is connected to the mounting plate 20 via a pin 21 .
[0040] The end of the hydraulic rod 4 is rotatably connected via a pin 21 so that when it pushes the connecting rod 5 to rotate, it can also be lifted upward or dropped downward.
[0041] Preferably, a conveyor belt 22 is further included, and the conveyor belt 22 is arranged on the loading and unloading platform 1 and is located on the moving path of the moving frame 2.
[0042] The conveyor belt 22 is used to transport beverage cans, including conveying a whole group of beverage cans to the can holding station 9 of the canning mechanism 23, or the can unloading mechanism 24 conveys the whole group of beverage cans to the conveyor belt 22, so that the conveyor belt 22 can transport the sterilized beverage cans to the next process.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fully automatic cage loading and unloading system, characterized in that: The invention relates to a tank unloading mechanism, wherein the movable frame is arranged on both sides of the movable frame, the conveying mechanism is used to drive the movable frame to move on the loading and unloading frame, and the tank loading mechanism and the tank unloading mechanism are arranged on different movable frames; the tank loading mechanism and the tank unloading mechanism both comprise a baffle, a hydraulic rod, a connecting rod, a rotating shaft, a connecting frame and a push plate, the baffle is arranged on the movable frame, the end of the hydraulic rod is rotatably connected to the top surface of the movable frame, and its output shaft is rotatably connected to one end of the connecting rod, the other end of the connecting rod is arranged on the outer wall of the rotating shaft, the two ends of the rotating shaft are rotatably connected to the top surface of the movable frame, the connecting frame is connected to the outer surface of the rotating shaft, the push plate is arranged on the connecting frame, and a tank holding station is formed between the baffle and the push plate; the tank unloading mechanism also comprises a mounting rod, a support rod and a proximity sensor, the mounting rod is arranged on the movable frame, one end of the support rod is connected to the top surface of the mounting rod, and the other end is provided with the proximity sensor, and the proximity sensor is located above the tank holding station.
2. A fully automatic cage loading and unloading system according to claim 1, characterized in that: The side wall of the moving frame is provided with a moving wheel, and the conveying mechanism is used to drive the moving frame to move so that the moving wheel moves along the loading and unloading platform.
3. A fully automatic cage loading and unloading system according to claim 1, characterized in that: The conveying mechanism includes a conveying chain, a motor and an inverted L-shaped rod. The inverted L-shaped rod is arranged on a moving frame, and the conveying chain is arranged on a loading and unloading platform. The end of the conveying chain is connected to the inverted L-shaped rod. The motor is used to drive the conveying chain to move.
4. A fully automatic cage loading and unloading system according to claim 1, characterized in that: The can loading mechanism and the can unloading mechanism also include bearings, which are arranged on the top surface of the moving frame, and both ends of the rotating shaft are connected to the bearings.
5. The fully automatic cage loading and unloading system according to claim 1, characterized in that: The can loading mechanism and the can unloading mechanism also include a screw rod, which passes through the connecting frame and is threadedly connected to the connecting frame. One end of the screw rod facing the baffle is connected to the push plate.
6. A fully automatic cage loading and unloading system according to claim 1, characterized in that: The can loading mechanism and the can unloading mechanism also include a coupling, and the hydraulic rod output shaft is connected to the connecting rod through the coupling.
7. The fully automatic cage loading and unloading system according to claim 1, characterized in that: The movable frame is provided with a mounting plate, and the end of the hydraulic rod is connected to the mounting plate through a pin shaft.
8. The fully automatic cage loading and unloading system according to claim 1, characterized in that: It also includes a conveyor belt, which is arranged on the loading and unloading platform and is located on the moving path of the moving frame.
Citation Information
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